CN221099664U - Wire coil inspection device - Google Patents

Abstract

The utility model provides a wire coil checking device which can detect a wire coil to be unqualified at multiple positions so as to avoid the step of flowing to a wire winding and do idle work. The technical scheme adopted by the utility model is that the wire coil checking device comprises a mounting platform, a rotary clamp holder capable of grasping a wire coil arranged on the mounting platform, and wire coil upper and lower checking assemblies and wire coil central cylinder checking assemblies respectively arranged on the side parts of the rotary clamp holder, wherein the wire coil comprises a central cylinder and a wire coil body arranged on two sides of the central cylinder, the wire coil upper and lower checking assemblies comprise checking frames and transverse moving drivers for driving the checking frames to transversely move, the checking frames are provided with first sensor modules matched with the upper and lower surfaces of the wire coil body, the wire coil central cylinder checking assemblies comprise lifting seats and lifting drivers for driving the lifting seats to lift, and the lifting seats are provided with second sensor modules matched with the central cylinder. The utility model relates to the technical field of 3D printing consumable wire reels.

Description

Wire coil inspection device

Technical Field

The utility model relates to the technical field of 3D printing consumable wire reels, in particular to a wire reel inspection device.

Background

The FDM type consumable is generally in a wire shape and needs to be coiled on a wire reel (winding disc) for installation and storage; the consumable producer needs to wind the consumable on the drum with the orderly winding displacement formula to the consumable, but the drum quality is good and poor, uses unqualified drum to wire up obviously can lead to the wire winding of unable orderly winding displacement formula to probably lead to the wire winding confusion. Therefore, unqualified products can be screened out by checking the coil before winding, and the process of winding is avoided. The patent with the application number of CN2020222162593 discloses an on-line detection platform for flywheel disc surface runout, which is provided with a micro switch, when a flywheel rotates, if the disc surface runout exists, the micro switch of a corresponding elastic column is turned into a conducting state, so that the on-line detection purpose can be realized; however, the structure can only aim at the upper end face of the flywheel disc face, and other end faces cannot be detected, so the utility model provides the wire coil checking device capable of detecting the wire coils at multiple positions, which can check unqualified wire coils so as to avoid the step of flowing to the wire coils and do idle work.

Disclosure of utility model

In order to solve the defects in the prior art, the utility model provides the wire coil checking device which can detect the wire coil at multiple positions to obtain the unqualified wire coil so as to avoid the step of flowing to the wire coil and do idle work.

The technical scheme adopted by the utility model is that the wire coil checking device comprises a mounting platform, a rotary clamp holder capable of grasping a wire coil arranged on the mounting platform, and wire coil upper and lower checking assemblies and wire coil central cylinder checking assemblies respectively arranged on the side parts of the rotary clamp holder, wherein the wire coil comprises a central cylinder and disc bodies arranged on two sides of the central cylinder, the wire coil upper and lower checking assemblies comprise checking frames and transverse moving drivers for driving the checking frames to transversely move, the checking frames are provided with first sensor modules matched with the upper and lower surfaces of the disc bodies, the wire coil central cylinder checking assemblies comprise lifting seats and lifting drivers for driving the lifting seats to lift, and the lifting seats are provided with second sensor modules matched with the central cylinder.

In the scheme, the rotary clamp holder can be used for clamping the central cylinder of the wire coil so that the wire coil is fixed, and the rotary clamp holder can drive the wire coil to rotate; the checking frame of the checking assembly on the upper surface and the lower surface of the wire coil can transversely move through a transverse moving driver and is close to the wire coil, the first sensor module on the checking frame can check the upper surface and the lower surface of two disc bodies of the wire coil, and the wire coil is judged to be unqualified when the flatness is out of standard; the lifting seat of the wire coil central cylinder inspection assembly can be lifted through the lifting driver, the second sensor module on the lifting seat can conduct relative distance inspection on the upper portion and the lower portion of the central cylinder, namely whether the wire coil central cylinder inspection assembly is cylindrical or non-cylindrical, such as conical, and if the wire coil central cylinder inspection assembly is non-cylindrical, the wire coil is judged to be unqualified. The utility model can inspect the wire coil from multiple positions, so that the unqualified wire coil can be inspected, and the inspection mode is a non-manual mode, thereby having good effect and high efficiency.

In one embodiment, the inspection rack comprises a first mounting block, a second mounting block and a third mounting block which are sequentially arranged from high to low, the first sensor module comprises a group of correlation sensors arranged between the first mounting block and the second mounting block and between the second mounting block and the third mounting block, and the two groups of correlation sensors are matched with the two tray bodies respectively.

In the scheme, the two groups of transverse correlation sensors judge the upper surface and the lower surface planeness of the tray body by detecting the upper surface and the lower surface distance from the tray body.

In one embodiment, the second sensor module includes a distance sensor disposed on the lift base, the distance sensor cooperating with the central cylinder.

In the above-described aspect, the liftable distance sensor determines whether the center tube is cylindrical or non-cylindrical, for example, tapered, by detecting the relative distance between the upper and lower outer rings of the center tube.

In one embodiment, the mounting platform is provided with a rotary motor, an output end of the rotary motor faces vertically upwards, and the rotary gripper is arranged on the output end of the rotary motor and comprises a gripping jaw.

In the scheme, the rotary motor can drive the rotary clamp holder to rotate.

In one embodiment, the traversing driver and the lifting driver are each air cylinders.

In one embodiment, the mounting platform is provided with a dialing assembly on one side of the rotary gripper, the dialing assembly comprises a rotary motor and a dialing block arranged on the output end of the rotary motor, and the dialing block is matched with the bottom of a wire coil gripped by the rotary gripper.

In the above scheme, the wire coil may be tilted and clamped when being clamped by the rotary clamp, so the wire coil can be stirred by the dialing component through the dialing block, and the wire coil can be tilted to be in a horizontal state because of being stirred in the rotation process.

In one embodiment, the dial is stepped.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model in one embodiment;

FIG. 2 is a schematic view of another angle of the present utility model in one embodiment;

Fig. 3 is a schematic diagram of the cooperation of the dial block to dial the bottom of the wire coil in one embodiment.

Detailed Description

The utility model is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the structures related to the present utility model are shown in the drawings.

As shown in fig. 1 to 3, the technical scheme adopted by the utility model is a wire coil checking device, which comprises a mounting platform 1, a rotary gripper 3 capable of gripping a wire coil 2 arranged on the mounting platform 1, and wire coil upper and lower checking assemblies and wire coil central cylinder checking assemblies respectively arranged on the side parts of the rotary gripper 3, wherein the wire coil 2 comprises a central cylinder 4 and a wire coil body 5 arranged on two sides of the central cylinder 4, the wire coil upper and lower checking assemblies comprise a checking frame 6 and a transverse moving driver 7 for driving the checking frame 6 to transversely move, a first sensor module 8 matched with the upper surface and the lower surface of the wire coil body 5 is arranged on the checking frame 6, the wire coil central cylinder checking assembly comprises a lifting seat 9 and a lifting driver 10 for driving the lifting seat 9 to lift, and a second sensor module 11 matched with the central cylinder 4 is arranged on the lifting seat 9.

In the above scheme, the rotary clamp holder 3 can be used for clamping the central cylinder 4 of the wire coil 2 so that the wire coil 2 is fixed, and the rotary clamp holder 3 can drive the wire coil 2 to rotate; the checking frame 6 of the checking assembly on the upper surface and the lower surface of the wire coil can transversely move through the transverse moving driver 7 and is close to the wire coil 2, the first sensor module 8 on the checking frame 6 can check the upper surface and the lower surface of the two disc bodies 5 of the wire coil 2, the flatness is mainly checked, and if the flatness exceeds the standard, the wire coil 2 is judged to be unqualified; the lifting seat 9 of the wire coil central cylinder inspection assembly can be lifted by the lifting driver 10, and the second sensor module 11 on the lifting seat 9 can perform relative distance inspection on the upper and lower parts of the central cylinder 4, namely judge whether the wire coil 2 is cylindrical or non-cylindrical, such as conical, and judge that the wire coil 2 is unqualified if the wire coil is non-cylindrical. The utility model can inspect the wire coil 2 from multiple positions, so that the unqualified wire coil 2 can be inspected, and the inspection mode is a non-manual mode, thereby having good effect and high efficiency.

In one embodiment, the inspection rack 6 includes a first mounting block 12, a second mounting block 13 and a third mounting block 14 sequentially arranged from high to low, and the first sensor module 8 includes a set of correlation sensors 15 arranged between the first mounting block 12 and the second mounting block 13 and between the second mounting block 13 and the third mounting block 14, where the two sets of correlation sensors 15 are respectively matched with the two discs 5.

In the above-described scheme, the two sets of traversing correlation sensors 15 determine the flatness of the upper and lower surfaces of the tray 5 by detecting the distance from the upper and lower surfaces of the tray 5.

In one embodiment, the second sensor module 11 comprises a distance sensor 16 provided on the lifting seat 9, the distance sensor 16 cooperating with the central cylinder 4.

In the above-described aspect, the liftable distance sensor 16 determines whether the center tube 4 is cylindrical or non-cylindrical, for example, tapered, by detecting the relative distance between the upper and lower outer rings of the center tube 4.

In one embodiment, a rotating motor 17 is disposed on the mounting platform 1, an output end of the rotating motor 17 faces vertically upwards, the rotating gripper 3 is disposed on the output end of the rotating motor 17, and the rotating gripper 3 includes a clamping jaw.

In the above-mentioned scheme, the rotary motor 17 can drive the rotary gripper 3 to rotate.

In one embodiment, the traversing driver 7 and the lifting driver 10 are each air cylinders.

In one embodiment, the mounting platform 1 is provided with a dialing assembly on one side of the rotary gripper 3, the dialing assembly comprising a rotary motor 18, a dial 19 provided on the output of the rotary motor 18, the dial 19 cooperating with the bottom of the wire coil gripped by the rotary gripper 3.

In the above scheme, the wire coil 2 may be askew to be clamped when being clamped by the rotary clamp 3, so the wire coil 2 can be stirred by the dial block 19 through the dial assembly, so that the wire coil 2 can be changed from askew to horizontal state because of being stirred in the rotation process.

In one embodiment, the dial 19 is stepped.

Claims (7)

1. A wire coil inspection device, characterized in that: including mounting platform (1), setting are in rotary holder (3) and the difference setting of the grippable drum (2) on mounting platform (1) are in inspection subassembly and drum center section of thick bamboo inspection subassembly about the drum of the lateral part of rotary holder (3), drum (2) include center section of thick bamboo (4) and set up disk body (5) of the both sides of center section of thick bamboo (4), inspection subassembly includes inspection frame (6) and is used for the drive below the drum inspection frame (6) sideslip actuator (7), be provided with on inspection frame (6) with the upper and lower matched with first sensor module (8) of disk body (5), drum center section of thick bamboo inspection subassembly includes elevating seat (9) and is used for the drive elevating drive (10) that elevating seat (9) goes up and down, be provided with on elevating seat (9) with second sensor module (11) of center section of thick bamboo (4) matched with.

2. A wire coil inspection apparatus as claimed in claim 1, wherein: the inspection rack (6) comprises a first mounting block (12), a second mounting block (13) and a third mounting block (14) which are sequentially arranged from high to low, the first sensor module (8) comprises a group of correlation sensors (15) which are arranged between the first mounting block (12) and the second mounting block (13) and between the second mounting block (13) and the third mounting block (14), and the two groups of correlation sensors (15) are respectively matched with the two tray bodies (5).

3. A wire coil inspection apparatus as claimed in claim 1, wherein: the second sensor module (11) comprises a distance sensor (16) arranged on the lifting seat (9), and the distance sensor (16) is matched with the central cylinder (4).

4. A wire coil inspection apparatus as claimed in claim 1, wherein: the mounting platform (1) is provided with a rotating motor (17), the output end of the rotating motor (17) faces upwards vertically, the rotating clamp holder (3) is arranged on the output end of the rotating motor (17), and the rotating clamp holder (3) comprises clamping jaws.

5. A wire coil inspection apparatus as claimed in claim 1, wherein: the transverse moving driver (7) and the lifting driver (10) are respectively air cylinders.

6. A wire coil inspection apparatus as claimed in claim 1, wherein: the mounting platform (1) is provided with a dialing component on one side of the rotary clamp holder (3), the dialing component comprises a rotary motor (18) and a shifting block (19) arranged at the output end of the rotary motor (18), and the shifting block (19) is matched with the bottom of a wire coil gripped by the rotary clamp holder (3).

7. A wire coil inspection device according to claim 6, wherein: the shifting block (19) is in a ladder shape.