CN112959242B - Positioning support for nondestructive testing device - Google Patents
Positioning support for nondestructive testing device Download PDFInfo
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- CN112959242B CN112959242B CN202110162951.9A CN202110162951A CN112959242B CN 112959242 B CN112959242 B CN 112959242B CN 202110162951 A CN202110162951 A CN 202110162951A CN 112959242 B CN112959242 B CN 112959242B
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- 238000009659 non-destructive testing Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 230000007306 turnover Effects 0.000 claims abstract description 6
- 238000005192 partition Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 abstract description 34
- 238000000034 method Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 238000007689 inspection Methods 0.000 description 3
- 239000010970 precious metal Substances 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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Abstract
Description
技术领域technical field
本发明涉及检测领域,具体是一种用于无损检测装置的定位支架。The invention relates to the field of testing, in particular to a positioning bracket for a nondestructive testing device.
背景技术Background technique
无损检测是指在不损害或不影响被检测对象使用性能,不伤害被检测对象内部组织的前提下,利用材料内部结构异常或缺陷存在引起的热、声、光、电、磁等反应的变化,以物理或化学方法为手段,借助现代化的技术和设备器材,对试件内部及表面的结构、状态及缺陷的类型、数量、形状、性质、位置、尺寸、分布及其变化进行检查和测试的方法。现在无损检测被广泛应用于对贵金属的检测,在进行检测的时候,往往是利用夹具对贵金属进行定位,但是现有的定位支架在检测的时候不能灵活的对贵金属进行翻转,所以在对贵金属的另一面进行检测的时候需要对其进行重新夹持,这种检测方式对检测效率及检测稳定性都会产生一定的影响,提出一种用于无损检测装置的定位支架来解决上述问题。Non-destructive testing refers to the use of changes in thermal, acoustic, optical, electrical, magnetic and other reactions caused by abnormal internal structures or defects in the material without damaging or affecting the performance of the tested object and the internal organization of the tested object. , By means of physical or chemical methods, with the help of modern technology and equipment, the structure, state and type, quantity, shape, nature, location, size, distribution and changes of the interior and surface of the specimen are inspected and tested. Methods. Now non-destructive testing is widely used in the detection of precious metals. When testing, the precious metal is often positioned with a fixture. However, the existing positioning bracket cannot flexibly flip the precious metal during testing. When the other side is tested, it needs to be re-clamped. This detection method will have a certain impact on the detection efficiency and detection stability. A positioning bracket for a non-destructive testing device is proposed to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于无损检测装置的定位支架,以达到上述目的。The purpose of the present invention is to provide a positioning bracket for a non-destructive testing device, so as to achieve the above purpose.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种用于无损检测装置的定位支架,包括底座及固定夹具,所述底座上设置有一号上端固定座及二号上端固定座,所述底座上设置有检测装置,所述一号上端固定座及二号上端固定座上设置有驱动固定夹具运动的翻转检测机构,所述翻转检测机构包括电机、丝杆及一号滑块,所述一号上端固定座的两端侧壁上分别安装有一号导向板及二号导向板,所述电机安装在一号上端固定座侧壁上,所述丝杆转动安装在一号上端固定座上且丝杆的一端部与电机的输出端相连接,所述一号滑块滑动安装在一号上端固定座的上端面上,所述一号滑块上设置有通孔及固定块,所述丝杆贯穿固定块并与固定块螺纹配合,所述一号滑块上设置有与之滑动配合的套筒,所述套筒侧壁上设置有导向凸起且导向凸起的上端部从通孔处向外伸出,所述套筒的内侧壁上设置有与之转动连接的二号固定轴,所述二号固定轴的一端部上设置有与之固定连接的齿轮,所述一号上端固定座的上端面上还设置有与之固定连接的一号齿条及二号齿条,所述二号上端固定座上设置有固定导杆且所述固定导杆上设置有与之滑动配合的二号滑块,所述二号滑块上设置有与之转动连接的一号固定轴,所述一号固定轴的一端部及二号固定轴的一端部上均设置有与之固定连接的固定夹爪,所述固定夹具设置在两个固定夹爪之间。A positioning bracket for a non-destructive testing device, comprising a base and a fixing fixture, the base is provided with a No. 1 upper end fixing seat and a No. 2 upper end fixing seat, the base is provided with a detection device, and the No. 1 upper end fixing seat And the No. 2 upper end fixing seat is provided with an overturn detection mechanism that drives the movement of the fixing clamp. The overturn detection mechanism includes a motor, a screw rod and a No. 1 slider. The two side walls of the No. No. 1 guide plate and No. 2 guide plate, the motor is installed on the side wall of the No. 1 upper end fixing seat, the screw rod is rotatably installed on the No. 1 upper end fixing seat, and one end of the screw rod is connected with the output end of the motor, The No. 1 sliding block is slidably installed on the upper end surface of the No. 1 upper end fixing seat, the No. 1 sliding block is provided with a through hole and a fixing block, and the screw rod penetrates through the fixing block and is threadedly matched with the fixing block. The No. 1 slider is provided with a sleeve slidably matched with it, a guide protrusion is provided on the side wall of the sleeve, and the upper end of the guide protrusion protrudes outward from the through hole, and the inner side wall of the sleeve is provided with a guide protrusion. There is a No. 2 fixed shaft rotatably connected with it, one end of the No. 2 fixed shaft is provided with a gear fixedly connected with it, and the upper end surface of the No. 1 upper end fixing seat is also provided with a fixed connection with it. The No. 1 rack and No. 2 rack, the No. 2 upper end fixing seat is provided with a fixed guide rod, and the No. 2 slider is slidably matched with the No. 2 slider. The No. 1 fixed shaft is rotatably connected with it, and one end of the No. 1 fixed shaft and one end of the No. 2 fixed shaft are provided with fixed clamping jaws that are fixedly connected to it, and the fixed clamps are arranged on two between the fixed jaws.
在上述技术方案的基础上,本发明还提供以下可选技术方案:On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
在一种可选方案中:所述固定夹具包括下固定板及上固定板,所述下固定板的四个边角位置设置有与之固定连接的配合轴体,所述上固定板上设置有与配合轴体相滑动配合的互配通孔,所述固定夹爪上设置有与之固定连接的气缸。In an optional solution: the fixing fixture includes a lower fixing plate and an upper fixing plate, four corners of the lower fixing plate are provided with matching shafts fixedly connected with them, and the upper fixing plate is provided with There is an inter-matching through hole that is slidably matched with the matching shaft body, and a cylinder fixedly connected with the fixed clamping jaw is provided.
在一种可选方案中:所述检测装置包括检测设备,所述底座的上端面上设置有两个侧板,所述一号上端固定座及二号上端固定座分别安装在两个侧板上,两个所述侧板之间设置有固定隔板,所述固定隔板的上端面上设置有多个升降推杆且多个升降推杆的上端部上设置有升降调节板,所述检测设备安装在升降调节板的上端面上。In an optional solution: the detection device includes detection equipment, two side plates are arranged on the upper end surface of the base, and the No. 1 upper end fixing seat and the No. 2 upper end fixing seat are respectively installed on the two side plates Above, a fixed partition is arranged between the two side plates, a plurality of lift push rods are arranged on the upper end surface of the fixed partition plate, and a lift adjustment plate is arranged on the upper end of the plurality of lift push rods. The detection equipment is installed on the upper end face of the lift adjustment plate.
在一种可选方案中:所述二号上端固定座的上端面上设置有与之固定连接的光电传感器,所述光电传感器与电机通过电信号相连接。In an optional solution, a photoelectric sensor fixedly connected to the upper end surface of the No. 2 upper end fixing seat is provided, and the photoelectric sensor is connected to the motor through an electrical signal.
在一种可选方案中:所述上固定板和下固定板的内侧壁上以及气缸的输出端端部上均设置有柔性垫片。In an optional solution, flexible gaskets are provided on the inner side walls of the upper fixing plate and the lower fixing plate and on the output end of the cylinder.
在一种可选方案中:所述底座的底端面上设置有多个用于整个装置进行移动固定的万向轮。In an optional solution, a plurality of universal wheels for moving and fixing the entire device are provided on the bottom end surface of the base.
在一种可选方案中:所述一号滑块的底端面上设置有导向键,所述一号上端固定座的上端面上设置有导向凹槽,所述导向键的一端部设置在导向凹槽中并与导向凹槽内侧壁滑动连接。In an optional solution: a guide key is provided on the bottom end surface of the No. 1 slider, a guide groove is provided on the upper end surface of the No. 1 upper end fixing seat, and one end of the guide key is provided on the guide in the groove and slidingly connected with the inner side wall of the guide groove.
相较于现有技术,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
本发明中设置有翻转检测机构,在进行检测的时候,可通过电机带动整个固定夹具向右滑动对金属的一面进行检测,在固定夹具向右滑动的时候可通过齿轮与一号齿条的啮合带动固定夹具翻转180度,当电机反转带动固定夹具向左滑动的时候将对金属的另一面进行检测,在固定夹具运动的过程中导向凸起与两个导向板相接触的时候能够自动实现齿轮与两个不同齿条的啮合,并能够带动固定夹具实现自动复位,能够有效的提高无损检测时的效率。The present invention is provided with an overturn detection mechanism. During detection, the motor can drive the entire fixing fixture to slide to the right to detect the metal side. When the fixing fixture slides to the right, the gear and the No. 1 rack can be meshed with each other. Drive the fixed fixture to turn 180 degrees. When the motor reverses and drives the fixed fixture to slide to the left, the other side of the metal will be detected. During the movement of the fixed fixture, it can be automatically realized when the guide protrusions are in contact with the two guide plates. The gear meshes with two different racks, and can drive the fixed fixture to realize automatic reset, which can effectively improve the efficiency of non-destructive testing.
附图说明Description of drawings
图1为本发明的俯视结构示意图。FIG. 1 is a schematic top view of the structure of the present invention.
图2为本发明中整体侧结构示意图。FIG. 2 is a schematic diagram of the overall side structure in the present invention.
图3为本发明中A处放大示意图。FIG. 3 is an enlarged schematic diagram of part A in the present invention.
图4为本发明中固定夹具示意图。FIG. 4 is a schematic diagram of a fixing fixture in the present invention.
图5为本发明中二号导向板示意图。FIG. 5 is a schematic diagram of the No. 2 guide plate in the present invention.
图6为本发明中一号滑块示意图。FIG. 6 is a schematic diagram of the No. 1 slider in the present invention.
附图标记注释:Reference number notes:
其中:底座1、侧板2、一号上端固定座3、二号上端固定座4、固定导杆5、电机6、一号导向板7、二号导向板8、导向凹槽9、一号齿条10、二号齿条11、丝杆12、一号滑块13、齿轮14、固定块15、通孔16、导向凸起17、套筒18、二号滑块19、一号固定轴20、二号固定轴21、固定夹具22、固定夹爪23、下固定板24、上固定板25、配合轴体26、互配通孔27、柔性垫片28、升降调节板29、检测设备30、升降推杆31、固定隔板32、万向轮33、导向键34、气缸35、光电传感器36。Among them: base 1,
具体实施方式Detailed ways
以下实施例会结合附图对本发明进行详述,在附图或说明中,相似或相同的部分使用相同的标号,并且在实际应用中,各部件的形状、厚度或高度可扩大或缩小。本发明所列举的各实施例仅用以说明本发明,并非用以限制本发明的范围。对本发明所作的任何显而易知的修饰或变更都不脱离本发明的精神与范围。The following embodiments will describe the present invention in detail with reference to the accompanying drawings. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in practical applications, the shape, thickness or height of each component can be enlarged or reduced. The embodiments listed in the present invention are only used to illustrate the present invention, but not to limit the scope of the present invention. Any obvious modifications or changes made to the present invention do not depart from the spirit and scope of the present invention.
实施例1Example 1
请参阅图1~6,本发明实施例中,一种用于无损检测装置的定位支架,包括底座1及固定夹具22,所述底座1上设置有一号上端固定座3及二号上端固定座4,所述底座1上设置有检测装置,所述一号上端固定座3及二号上端固定座4上设置有驱动固定夹具22运动的翻转检测机构,所述翻转检测机构包括电机6、丝杆12及一号滑块13,所述一号上端固定座3的两端侧壁上分别安装有一号导向板7及二号导向板8,所述电机6安装在一号上端固定座3侧壁上,所述丝杆12转动安装在一号上端固定座3上且丝杆12的一端部与电机6的输出端相连接,所述一号滑块13滑动安装在一号上端固定座3的上端面上,所述一号滑块13上设置有通孔16及固定块15,所述丝杆12贯穿固定块15并与固定块15螺纹配合,所述一号滑块13上设置有与之滑动配合的套筒18,所述套筒18侧壁上设置有导向凸起17且导向凸起17的上端部从通孔16处向外伸出,所述套筒18的内侧壁上设置有与之转动连接的二号固定轴21,所述二号固定轴21的一端部上设置有与之固定连接的齿轮14,所述一号上端固定座3的上端面上还设置有与之固定连接的一号齿条10及二号齿条11,所述二号上端固定座4上设置有固定导杆5且所述固定导杆5上设置有与之滑动配合的二号滑块19,所述二号滑块19上设置有与之转动连接的一号固定轴20,所述一号固定轴20的一端部及二号固定轴21的一端部上均设置有与之固定连接的固定夹爪23,所述固定夹具22设置在两个固定夹爪23之间;Referring to FIGS. 1 to 6 , in an embodiment of the present invention, a positioning bracket for a non-destructive testing device includes a base 1 and a
当进行检测的时候,可将需要检测的金属板放置在固定夹具22上进行固定,然后将固定夹具22放置在两个固定夹爪23上进行夹紧固定,这时候可启动电机6工作进行检测作业,电机6带动丝杆12转动并通过一号滑块13及二号滑块19带动整个固定夹具22向右滑动,在固定夹具22向右滑动的时候检测装置可对固定夹具22中的板材的一面进行检测,当一号滑块13向右运动到齿轮14与一号齿条10啮合的时候,这时候二号固定轴21将会带动固定夹具22翻转当固定夹具22翻转180度的时候刚好齿轮14与一号齿条10脱离,一号滑块13继续向右运动当导向凸起17侧壁与二号导向板8侧壁相接触的时候,二号导向板8的倾斜侧壁将会对导向凸起17侧壁施加一定的压力促使套筒18带动二号固定轴21向下滑动,当导向凸起17在二号导向板8内侧壁上运动到最右端时电机6开始反转并带动一号滑块13向左滑动这时候检测装置将会对固定夹具22中的板材的另一面进行检测,当一号滑块13继续向左运动的时候齿轮14与二号齿条11啮合使固定夹具22翻转并当固定夹具22翻转180度时齿轮14与二号齿条11脱离,同时一号滑块13继续向左运动并当导向凸起17侧壁与一号导向板7内侧壁相接触的时候,一号导向板7倾斜侧壁将会对导向凸起17侧壁施加一定的压力使套筒18带动二号固定轴21向上滑动使固定夹具22恢复至初始位置并准备进行下次检测作业;When testing, the metal plate to be tested can be placed on the
所述固定夹具22包括下固定板24及上固定板25,所述下固定板24的四个边角位置设置有与之固定连接的配合轴体26,所述上固定板25上设置有与配合轴体26相滑动配合的互配通孔27,所述固定夹爪23上设置有与之固定连接的气缸35,当进行检测作业的时候,首先将需要检测的金属板放置在下固定板24上然后通过配合轴体26与互配通孔27的配合将待检测的金属板固定在下固定板24及上固定板25之间,然后将配合好的上固定板25及下固定板24放置在两个固定夹爪23之间当放置后之后启动多个气缸35工作将固定夹具22固定在固定夹爪23上进行检测作业;The fixing
所述检测装置包括检测设备30,所述底座1的上端面上设置有两个侧板2,所述一号上端固定座3及二号上端固定座4分别安装在两个侧板2上,两个所述侧板2之间设置有固定隔板32,所述固定隔板32的上端面上设置有多个升降推杆31且多个升降推杆31的上端部上设置有升降调节板29,所述检测设备30安装在升降调节板29的上端面上,当进行检测的时候可启动检测设备30进行检测,同时多个升降推杆31进行工作的时候能够对检测设备30与检测件之间的距离进行调节;The detection device includes
所述二号上端固定座4的上端面上设置有与之固定连接的光电传感器36,所述光电传感器36与电机6通过电信号相连接,当光电传感器36检测到导向凸起17运动到二号导向板8上凹槽最右端位置时,光电传感器36反馈信号给电机6,此时电机6开始反转并带动一号滑块13向左滑动开始对检测件的另外一面进行检测;A
所述上固定板25和下固定板24的内侧壁上以及气缸35的输出端端部上均设置有柔性垫片28,当对检测件进行固定的时候,柔性垫片28能够起到很好的保护作用,防止检测件在固定时由于外部压力造成损伤;The inner side walls of the
所述底座1的底端面上设置有多个用于整个装置进行移动固定的万向轮33。The bottom surface of the base 1 is provided with a plurality of
实施例2Example 2
请参阅图1,本发明实施例与实施例1的不同之处在于,所述一号滑块13的底端面上设置有导向键34,所述一号上端固定座3的上端面上设置有导向凹槽9,所述导向键34的一端部设置在导向凹槽9中并与导向凹槽9内侧壁滑动连接,导向键34在导向凹槽9内侧壁上进行滑动的时候能够有效提高一号滑块13在一号上端固定座3上滑动的稳定性。Referring to FIG. 1 , the difference between the embodiment of the present invention and the embodiment 1 is that a
发明的工作原理是:首先将整个装置通过多个万向轮33移动放置在合适的位置上,然后通过多个升降推杆31将检测设备30的高度调整到合适的位置,然后可将需要检测的金属件放置在固定夹具22上进行固定,然后将固定夹具22放置在两个固定夹爪23上进行夹紧固定,这时候可启动电机6工作进行检测作业,电机6带动丝杆12转动并通过一号滑块13及二号滑块19带动整个固定夹具22向右滑动,在固定夹具22向右滑动的时候检测装置可对固定夹具22中的板材的一面进行检测,当一号滑块13向右运动到齿轮14与一号齿条10啮合的时候,这时候二号固定轴21将会带动固定夹具22翻转当固定夹具22翻转180度的时候刚好齿轮14与一号齿条10脱离,一号滑块13继续向右运动当导向凸起17侧壁与二号导向板8侧壁相接触的时候,二号导向板8的倾斜侧壁将会对导向凸起17侧壁施加一定的压力促使套筒18带动二号固定轴21向下滑动,当导向凸起17在二号导向板8内侧壁上运动到最右端时电机6开始反转并带动一号滑块13向左滑动这时候检测装置将会对固定夹具22中的板材的另一面进行检测,当一号滑块13继续向左运动的时候齿轮14与二号齿条11啮合使固定夹具22翻转并当固定夹具22翻转180度时齿轮14与二号齿条11脱离,同时一号滑块13继续向左运动并当导向凸起17侧壁与一号导向板7内侧壁相接触的时候,一号导向板7倾斜侧壁将会对导向凸起17侧壁施加一定的压力使套筒18带动二号固定轴21向上滑动使固定夹具22恢复至初始位置并准备进行下次检测作业。The working principle of the invention is as follows: first, the whole device is moved and placed in a suitable position through a plurality of
以上所述,仅为本公开的具体实施方式,但本公开的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本公开揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本公开的保护范围之内。因此,本公开的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited to this. should be included within the scope of protection of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.
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