CN221079705U - High-speed conductor stranding preparation facilities - Google Patents
High-speed conductor stranding preparation facilities Download PDFInfo
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- CN221079705U CN221079705U CN202322473999.9U CN202322473999U CN221079705U CN 221079705 U CN221079705 U CN 221079705U CN 202322473999 U CN202322473999 U CN 202322473999U CN 221079705 U CN221079705 U CN 221079705U
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- frame
- stranding
- tension
- base
- lead frame
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- 239000004020 conductor Substances 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- 238000004804 winding Methods 0.000 claims abstract description 20
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000011295 pitch Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000017525 heat dissipation Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
Abstract
The utility model discloses a high-speed conductor stranding preparation device, which comprises a base, wherein the base is provided with a plurality of grooves; the lead frame is arranged on the base; the twisting frame is positioned at the front side of the lead frame, and a fixed column is arranged between the twisting frame and the lead frame; the rotating motor is arranged on the base and positioned below the stranding frame, and a gear disc is arranged at the end part of the rotating motor; the portal frame is positioned at the front side of the stranding frame, the top of the stranding frame is provided with a connecting rod which is vertically downwards arranged, and the bottom of the connecting rod is provided with a wire binding pipeline; and (5) a winding structure. The beneficial effects of the utility model are as follows: the technical scheme solves the problem of instability, and the manufacturing method of the cable high-speed twisting process solves the problem of instability of a finished conductor caused by the traditional paying-off of a limited amount of reels and the tension change of empty reels and full reels in the paying-off process of the reels; solves the problem of high speed, and forms one rotation to reach two twisting pitches.
Description
Technical Field
The utility model relates to the technical field of conductor twisting, in particular to a high-speed conductor twisting preparation device.
Background
Carrying out structural design and research according to the design principle of the manufacturing method of the second-class conductor high-speed stranding process; the research is applicable to the twisting structure of the two conductors in the cable, the high-speed twisting of the two conductors needs to have enough stability, and the market needs to form twisting pitch according to the requirements during twisting, so that a high-speed conductor twisting preparation device needs to be developed, and the technical scheme which is the same as that of the utility model is not found after searching.
Disclosure of utility model
The technical problem to be solved by the utility model is to provide a high-speed conductor twisting preparation device, which solves one or more of the problems in the prior art.
In order to solve the technical problems, the utility model adopts a technical scheme that: the novel device for preparing the high-speed conductor by twisting is characterized in that: comprising
A base;
The lead frame is arranged on the base, the lead frame is disc-shaped, the plane of the lead frame is perpendicular to the top surface of the base, at least two lead channels are arranged on the lead frame, and the lead channels penetrate through the front surface and the rear surface of the lead frame;
The device comprises a stranding frame, a fixing column, a deep groove ball bearing, a fixing column, a base, at least two guide channels and a guide plate, wherein the stranding frame is positioned at the front side of the lead frame, the fixing column is arranged between the stranding frame and the lead frame, one end of the fixing column is fixedly connected with the center of the lead frame, the middle part of the stranding frame is provided with the deep groove ball bearing, the other end of the fixing column is in butt joint with the center of the deep groove ball bearing, the fixing column is parallel to the top surface of the base, the plane of the stranding frame is parallel to the plane of the lead frame, and the stranding frame is provided with the at least two guide channels which penetrate through the front surface and the rear surface of the glue and the lead frame;
A circle of first meshing teeth are arranged on the front surface of the stranding frame in an extending mode, a circle of second meshing teeth are arranged on the rear surface of the stranding frame in an extending mode, and the first meshing teeth and the second meshing teeth are arranged in a mirror symmetry mode relative to the stranding frame;
The rotary motor is arranged on the base and positioned below the stranding frame, a gear disc is arranged at the end part of the rotary motor, the middle of the gear disc is thick and two ends of the gear disc are thin, a front annular inclined surface is arranged at the front end of the gear disc, a front engaging tooth capable of being engaged with the first engaging tooth is arranged on the front annular inclined surface, a rear annular inclined surface is arranged at the rear end of the gear disc, and a rear engaging tooth capable of being engaged with the second engaging tooth is arranged on the rear annular inclined surface;
The portal frame is positioned at the front side of the stranding frame, the top of the stranding frame is provided with a connecting rod which is vertically downwards arranged, and the bottom of the connecting rod is provided with a wire binding pipeline;
The winding structure is located at the front side of the portal frame and comprises a winding bracket, a material receiving roller arranged on the winding bracket and a material receiving motor for driving the material receiving roller to rotate.
In some embodiments, a first annular concave ball groove is formed in the inner wall of the inlet of the guide channel, a second annular concave ball groove is formed in the inner wall of the outlet of the guide channel, and balls are fully embedded in the first annular concave ball groove and the second annular concave ball groove.
In some embodiments, the tooth spaces of the first tooth, the second tooth, the front tooth, and the rear tooth are all the same.
In some embodiments, a lifting structure is further arranged between the bottom of the rotating motor and the base, the lifting structure comprises a lifting seat, the rotating motor is mounted on the lifting seat, and the bottom of the lifting seat is provided with at least one lifting cylinder which is vertically upwards; the base is provided with a plurality of mounting grooves for mounting the lifting cylinders and grooves for embedding the lifting seats when the lifting seats are located at the lowest positions.
In some embodiments, a tension maintaining structure is further arranged between the portal frame and the winding structure, the tension maintaining structure comprises a tension seat, a tension column and a tension wheel, the bottom of the tension column is hinged to the tension seat, two tension sheets parallel to each other are arranged on two sides of the top of the tension wheel, a gap is reserved between the two tension sheets, a waist-shaped hole is formed in each tension sheet, a rolling shaft extending towards two sides is arranged in the center of the tension wheel, displacement blocks are arranged at two ends of the rolling shaft and are respectively embedded into the waist-shaped holes, and an elastic spring is arranged between the top of each displacement block and the top of each waist-shaped hole.
In some embodiments, the extension of the tension pulley is provided with an annular limiting groove into which the stranded conductor portion is embedded.
In some embodiments, a first pneumatic slide rail for the gantry to move between the stranding frame and the winding structure is further arranged on the base, a first pneumatic slide block is arranged at the bottom of each supporting leg of the gantry, and the first pneumatic slide block is arranged on the first pneumatic slide rail; the top of the portal frame is provided with a second pneumatic slide rail, the second pneumatic slide rail is provided with a second pneumatic slide block which can slide along the second pneumatic slide rail, and the extending direction of the first pneumatic slide rail is mutually perpendicular to the extending direction of the second pneumatic slide rail; the second pneumatic sliding block is provided with a third pneumatic sliding rail which is vertically arranged, the third pneumatic sliding rail is provided with a third pneumatic sliding block which can move along the third pneumatic sliding rail, and the wire harness pipeline is arranged at the bottom of the third pneumatic sliding block.
The beneficial effects of the utility model are as follows: the technical scheme solves the problem of instability, and the manufacturing method of the cable high-speed twisting process solves the problem of instability of a finished conductor caused by the traditional paying-off of a limited amount of reels and the tension change of empty reels and full reels in the paying-off process of the reels; the problem of high speed is solved, and two twisting pitches are reached when the rotating device rotates for one circle; solving the transmission engineering of traction and wire winding, and power wires and signal wires; the heat dissipation problem is solved, and the heat dissipation problem of the running equipment of the internal equipment is solved in the long-time running process of the equipment.
Drawings
For a clearer description of the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:
fig. 1 is a schematic structural view of a high-speed conductor twisting preparation apparatus according to the present utility model.
Fig. 2 is a sectional view of a guide passage of a high-speed conductor twisting manufacturing apparatus of the present utility model.
Fig. 3 is a schematic structural view of the high-speed conductor twisting preparation device with the lifting structure.
Fig. 4 is a schematic view of the structure of fig. 3 with the tension maintaining structure added.
Fig. 5 is a schematic view of the tension pulley of fig. 4.
Fig. 6 is a schematic structural diagram of fig. 3 with the gantry displacement structure added.
Detailed Description
The following description of the technical solutions in the embodiments of the present utility model will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, an embodiment of the present utility model includes:
A high-speed conductor twisting preparation device comprises a base 100; the lead frame 200 is mounted on the base 100, the lead frame 200 is disc-shaped, a plane of the lead frame 200 is perpendicular to the top surface of the base 100, at least two lead channels 210 are arranged on the lead frame 200, and the lead channels 210 penetrate through the front surface and the rear surface of the lead frame 200; the twisting frame 300 is positioned at the front side of the lead frame 200, a fixed column 310 is arranged between the twisting frame 300 and the lead frame 200, one end of the fixed column 310 is fixedly connected with the center of the lead frame 200, a deep groove ball bearing is arranged in the middle of the twisting frame 300, the other end of the fixed column 310 is in butt joint with the center of the deep groove ball bearing, the fixed column 310 is parallel to the top surface of the base 100, the plane of the twisting frame 300 is parallel to the plane of the lead frame 200, at least two guide channels 320 are arranged on the twisting frame 300, and the guide channels 320 penetrate through the front surface and the rear surface of the glue and the frame; a circle of first engaging teeth 330 is arranged on the front surface of the stranding frame 300 in an extending manner, a circle of second engaging teeth 340340 is arranged on the rear surface of the stranding frame 300 in an extending manner, and the first engaging teeth 330 and the second engaging teeth 340 are arranged in a mirror symmetry manner relative to the stranding frame 300; a rotating motor 410, wherein the rotating motor 410 is mounted on the base 100 and is positioned below the stranding frame 300, a gear disc 400 is arranged at the end part of the rotating motor 410, the middle thick end and the thin end of the gear disc 400 are respectively provided with a front annular inclined surface, a front engaging tooth 430 capable of being engaged with the first engaging tooth 330 is arranged on the front annular inclined surface, a rear annular inclined surface is arranged at the rear end of the gear disc 400, and a rear engaging tooth 440 capable of being engaged with the second engaging tooth 340 is arranged on the rear annular inclined surface; the gantry 500 is positioned at the front side of the stranding frame 300, the top of the stranding frame 300 is provided with a connecting rod which is vertically downwards arranged, and the bottom of the connecting rod is provided with a wire harness pipeline 510; the winding structure is positioned at the front side of the portal frame 500 and comprises a winding bracket 600, a material receiving roller 610 arranged on the winding bracket 600 and a material receiving motor for driving the material receiving roller 610 to rotate; in this technical scheme, the gear disc 400 is driven to rotate by the rotating motor 410, and the special structure of the gear disc 400 can synchronously rotate under stress on the two ends of the twisting frame 300, so that the twisting frame 300 rotates more stably and the rotating speed is more controllable.
In this embodiment, as shown in fig. 2, a first annular concave ball groove 321 is disposed on an inner wall at an inlet of the guide channel 320, a second annular concave ball groove 322 is disposed on an inner wall at an outlet of the wire channel 210, and balls 323 are embedded in the first annular concave ball groove 321 and the second annular concave ball groove 322, and in this technical solution, the balls 323 embedded in the first annular concave ball groove 321 and the second annular concave ball groove 322 at an inlet and an inlet of the guide channel 320 can make a conductor smoother when passing through the guide channel 320, and have smaller friction and prevent the conductor from being blocked.
In this embodiment, as shown in fig. 2, the tooth spaces of the first engaging tooth 330, the second engaging tooth 340, the front engaging tooth 430 and the rear engaging tooth 440 are the same, and the technical scheme can ensure that the front and rear sides of the stranding frame 300 are uniformly stressed, so that the power output is more stable and reliable.
In this embodiment, as shown in fig. 3, a lifting structure is further disposed between the bottom of the rotating motor 410 and the base 100, where the lifting structure includes a lifting seat 450, the rotating motor 410 is mounted on the lifting seat 450, and a lifting cylinder 451 disposed at least vertically upwards is disposed at the bottom of the lifting seat 450; the base 100 is provided with a plurality of mounting grooves for mounting the lifting cylinders 451 and grooves for embedding the lifting seats 450 when the lifting seats 450 are positioned at the lowest positions, and the heights of the rotating motor 410 and the gear plate 400 can be freely controlled through the lifting structure in the technical scheme, so that the lifting device can be conveniently overhauled and maintained, and can be produced more safely.
In this embodiment, as shown in fig. 4 and fig. 5, a tension maintaining structure is further provided between the gantry 500 and the winding structure, the tension maintaining structure includes Zhang Li a 700, a tension column 710 and a tension wheel 730, the bottom of the tension column 710 is hinged with Zhang Li, two parallel tension sheets 720 are provided on two sides of the top of the tension wheel 730, a gap is left between the two tension sheets 720, two waist-shaped holes 760 are provided on the two tension sheets 720, a roller 740 extending towards two sides is provided at the center of the tension wheel 730, displacement blocks 750 are provided at two ends of the roller 740, the displacement blocks 750 at two sides of the tension wheel 730 are respectively embedded into the waist-shaped holes 760, and an elastic spring 770 is provided between the top of the displacement block 750 and the top of the waist-shaped holes 760.
In this embodiment, as shown in fig. 5, an annular limiting groove 780 is formed on the extension of the tension pulley 730 for embedding the twisted conductor, so that the twisted conductor can be routed more stably in the technical scheme.
In this embodiment, as shown in fig. 6, the base 100 is further provided with a first pneumatic slide rail 520 for the gantry 500 to move between the twisting frame 300 and the winding structure, the bottom of the supporting leg of the gantry 500 is provided with a first pneumatic slide block 521, and the first pneumatic slide block 521 is mounted on the first pneumatic slide rail 520; the top of the portal frame 500 is provided with a second pneumatic sliding rail 530, the second pneumatic sliding rail 530 is provided with a second pneumatic sliding block 531 capable of sliding along the second pneumatic sliding rail 530, and the extending direction of the first pneumatic sliding rail 520 is mutually perpendicular to the extending direction of the second pneumatic sliding rail 530; the second pneumatic slide block 531 is provided with a third pneumatic slide rail 540 which is vertically arranged, the third pneumatic slide rail 540 is provided with a third pneumatic slide block 541 which can move along the third pneumatic slide rail 540, the wire harness pipeline 510 is arranged at the bottom of the third pneumatic slide block 541, the position of the wire harness pipeline 510 can be freely adjusted by the technical scheme, so that the twisting stability of the two types of conductors is realized, meanwhile, the tension of the twisted conductors can be kept by adjusting the height position of the wire harness pipeline 510, so that the winding is more stable and smoother, meanwhile, the winding position of the wire harness pipeline 510 is adjusted, and the conductor can freely follow the winding position of the conductor on the receiving roller 610 on the premise that the position of the receiving roller 610 is fixed.
The technical scheme solves the problem of instability, and the manufacturing method of the cable high-speed twisting process solves the problem of instability of a finished conductor caused by the traditional paying-off of a limited amount of reels and the tension change of empty reels and full reels in the paying-off process of the reels; the problem of high speed is solved, and two twisting pitches are reached when the rotating device rotates for one circle; solving the transmission engineering of traction and wire winding, and power wires and signal wires; the heat dissipation problem is solved, and the heat dissipation problem of the running equipment of the internal equipment is solved in the long-time running process of the equipment.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present utility model.
Claims (7)
1. A high-speed conductor stranding preparation facilities, its characterized in that: comprising
A base (100);
The lead frame (200) is arranged on the base (100), the lead frame (200) is disc-shaped, the plane of the lead frame (200) is perpendicular to the top surface of the base (100), at least two lead channels (210) are arranged on the lead frame (200), and the lead channels (210) penetrate through the front surface and the rear surface of the lead frame (200);
The stranding frame (300), this stranding frame (300) is located the front side of lead frame (200), be equipped with fixed column (310) between stranding frame (300) and lead frame (200), the one end of fixed column (310) is fixed with the center of lead frame (200), the middle part of stranding frame (300) is equipped with deep groove ball bearing, the other end and the deep groove ball bearing center butt joint of fixed column (310), fixed column (310) are on a parallel with the top surface of base (100), the plane that stranding frame (300) place is parallel with the plane that lead frame (200) of lead frame (200) place, be equipped with two at least guide way (320) on stranding frame (300), guide way (320) run through the front and back surface of glue and frame;
A circle of first meshing teeth (330) are arranged on the front surface of the stranding frame (300) in an extending mode, a circle of second meshing teeth (340) are arranged on the rear surface of the stranding frame (300) in an extending mode, and the first meshing teeth (330) and the second meshing teeth (340) are arranged in a mirror symmetry mode relative to the stranding frame (300);
The rotary motor (410), the rotary motor (410) is installed on the base (100) and is positioned below the stranding frame (300), a gear disc (400) is arranged at the end part of the rotary motor (410), the middle thick two ends of the gear disc (400) are thin, a front annular inclined surface is arranged at the front end of the gear disc (400), a front meshing tooth (430) which can be meshed with the first meshing tooth (330) is arranged on the front annular inclined surface, a rear annular inclined surface is arranged at the rear end of the gear disc (400), and a rear meshing tooth (440) which can be meshed with the second meshing tooth (340) is arranged on the rear annular inclined surface;
The portal frame (500), the portal frame (500) is located in front of the stranding frame (300), the top of the stranding frame (300) is provided with a connecting rod which is vertically downwards arranged, and the bottom of the connecting rod is provided with a wire harness pipe (510);
The winding structure is located at the front side of the portal frame (500), and comprises a winding bracket (600), a material receiving roller (610) arranged on the winding bracket (600) and a material receiving motor for driving the material receiving roller (610) to rotate.
2. The high-speed conductor twisting preparation device according to claim 1, wherein: the inner wall of the inlet of the guide channel (320) is provided with a first annular concave ball groove (321), the inner wall of the outlet of the wire channel (210) is provided with a second annular concave ball groove (322), and the first annular concave ball groove (321) and the second annular concave ball groove (322) are embedded with full balls (323).
3. The high-speed conductor twisting preparation device according to claim 1, wherein: the tooth spaces of the first meshing tooth (330), the second meshing tooth (340), the front meshing tooth (430) and the rear meshing tooth (440) are all the same.
4. The high-speed conductor twisting preparation device according to claim 1, wherein: a lifting structure is further arranged between the bottom of the rotating motor (410) and the base (100), the lifting structure comprises a lifting seat (450), the rotating motor (410) is installed on the lifting seat (450), and at least one lifting cylinder (451) which is vertically upwards arranged is arranged at the bottom of the lifting seat (450); the base (100) is provided with a plurality of mounting grooves for mounting the lifting cylinders (451) and grooves for embedding the lifting seats (450) when the lifting seats (450) are positioned at the lowest positions.
5. The high-speed conductor twisting preparation device according to claim 1, wherein: still be equipped with tension maintaining structure between portal frame (500) and the winding structure, tension maintaining structure includes tension seat (700), tension column (710) and tension pulley (730), the bottom and the tension seat (700) of tension column (710) are articulated, the both sides at the top of tension pulley (730) are equipped with two tension pieces (720) that are parallel to each other, two tension pieces (720) between leave the clearance, two tension pieces (720) on all be equipped with a waist type hole (760), the center of tension pulley (730) is equipped with roller (740) that extend to both sides, the both ends of roller (740) are equipped with displacement piece (750), displacement piece (750) of tension pulley (730) both sides imbed respectively in waist type hole (760), be equipped with spring (770) between the top of displacement piece (750) and the top of waist type hole (760).
6. The high-speed conductor twisting preparation device according to claim 5, wherein: the extension of the tension wheel (730) is provided with an annular limit groove (780) which can be used for embedding the twisted conductor part.
7. The high-speed conductor twisting preparation device according to claim 1, wherein: the base (100) is also provided with a first pneumatic slide rail (520) for the portal frame (500) to move between the stranding frame (300) and the rolling structure, a first pneumatic slide block (521) is arranged at the bottom of a supporting leg of the portal frame (500), and the first pneumatic slide block (521) is arranged on the first pneumatic slide rail (520); the top of the portal frame (500) is provided with a second pneumatic slide rail (530), the second pneumatic slide rail (530) is provided with a second pneumatic slide block (531) which can slide along the second pneumatic slide rail (530), and the extending direction of the first pneumatic slide rail (520) is mutually perpendicular to the extending direction of the second pneumatic slide rail (530); the second pneumatic sliding block (531) is provided with a third pneumatic sliding rail (540) which is vertically arranged, the third pneumatic sliding rail (540) is provided with a third pneumatic sliding block (541) which can move along the third pneumatic sliding rail (540), and the wire harness pipeline (510) is arranged at the bottom of the third pneumatic sliding block (541).
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221079705U true CN221079705U (en) | 2024-06-04 |
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| Date | Code | Title | Description |
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| GR01 | Patent grant |