CN2210723Y - Multi-purpose high-speed sorter - Google Patents

Multi-purpose high-speed sorter Download PDF

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Publication number
CN2210723Y
CN2210723Y CN 94239638 CN94239638U CN2210723Y CN 2210723 Y CN2210723 Y CN 2210723Y CN 94239638 CN94239638 CN 94239638 CN 94239638 U CN94239638 U CN 94239638U CN 2210723 Y CN2210723 Y CN 2210723Y
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China
Prior art keywords
track
frame
chain
utility
model
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Expired - Fee Related
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CN 94239638
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Chinese (zh)
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徐祖荫
吴振麟
杨定德
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Shanghai Postal Science & Tech Inst
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Shanghai Postal Science & Tech Inst
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Priority to CN 94239638 priority Critical patent/CN2210723Y/en
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Abstract

The utility model relates to a multi-purpose high-speed sorter, belonging to a transmission device. The utility model is composed of a sorter frame, a railway, a drag chain, a lattice mouth slideway, a tray cart, a driving device, a keyboard, and a tensioner. The utility model is characterized in that the driving device comprises a transmission part and a linear induction motor, wherein, the transmission part is composed of the drag chain, a travelling wheel, a guide wheel, a railway, a track frame, a frame, and a crossbeam; the drag chain, the travelling wheel, the guide wheel, the railway, the track frame, the frame, and the crossbeam are mutually connected; the linear induction motor comprises a primary plate, a secondary plate, and a polar plate guide wheel; the transmission part and the linear induction motor are combined artfully. The driving device is initially used in a large chain transmission device, and is verified by experiments. The utility model can be used as sorting equipment in large and medium sized postal nexus, and as well can be popularized to high-speed sorting of articles in other industries.

Description

Multi-purpose high-speed sorter
The utility model is a kind of multipurpose highspeed sorters, belongs to transmission equipment.
Sorter is one of capital equipment in postal ﹠ communications hinge Automatic Warehouse and the collecting and distributing occasion of object, bears the automatic letter sorting task of parcel, printed matter or material.Now use the drive unit of sorter, formed by threephase asynchronous machine, Vulcan coupling, cycloidal-pin wheel decelerator, V belt and drive screw, it drives the haulage chain and the pallet dolly of sorter by drive screw, the structure of this kind drive unit, in use, there are the following problems: noise is bigger during driving; Drive screw has component upwards to chain when operation, and this component is unfavorable to the machine operation; Main frame speed is relevant with fluid-flywheel clutch volume read-out and specification, is difficult to reach accurate rate request.
In order to overcome the problem of above-mentioned existence, the purpose of this utility model is: adopt the contactless transmission mode, reduce the wearing and tearing and the noise of machine, in addition, also accomplish the Multipoint Drive form, simplify technological requirement, reduce manufacturing cost.
The purpose of this utility model is achieved by following scheme: the utility model is a kind of multipurpose highspeed sorters, is made up of frame, track, haulage chain, bin chute, pallet dolly, keyboard, tensioning apparatus, drive unit etc.Its design feature is: drive unit: comprise running part and line inductance electromotor.Running part: the chain link that haulage chain is made by a plurality of cast steels is formed by connecting, the haulage chain top links to each other with the pallet dolly, road wheel with horizontal vertical is housed in its both sides, and the directive wheel with horizontal parallel is equipped with in the below, and the secondary plate of linear electric motors also is housed between directive wheel.With the side of directive wheel track is housed below road wheel, haulage chain can be along the track work of track and the transmission of all directions of horizontal direction parallel, and the running orbit of track is a closed loop, and haulage chain can carry the motion that pallet dolly work goes round and begins again.The total length of haulage chain is decided according to the total length of sorter, but must just justify by the spacing of pallet dolly.Line inductance electromotor: comprise electric motor primary and motor secondary plate, electric motor primary is installed in the both sides of haulage chain below motor secondary plate, by its thrust design of every group, be installed in the straightway of sorter annular circle, its quantity is more than or equal to 1, and its electric motor primary winding connects with the crossbeam of track by its base plate.The pole plate directive wheel is equipped with in position of center line both sides, gap in the middle of a pair of electric motor primary winding, is in the center of a pair of electric motor primary winding all the time to guarantee the secondary plate on the haulage chain in service.
The basic principle of line inductance electromotor and characteristics: basic principle: line inductance electromotor can be regarded as by electric rotating machine and radially severs transformation, and its shape is the version of platypelloid type, is partly formed by elementary and plate secondary plate by winding is housed.When three-phase alternating current feeds three-phase symmetric winding, will in the air gap between electric motor primary and the motor secondary plate, produce a shifting magnetic field, under the effect of shifting magnetic field, can produce induced-current on the motor secondary plate, this induced-current and shifting magnetic field interact, just produce electromagnetic push, make between electric motor primary and the motor secondary plate and produce relative motion; Elementary as fixed electrical machinery, then the motor secondary plate can advance along with the direction of motion of shifting magnetic field, and as the fixed electrical machinery secondary plate, then electric motor primary will opposite direction be moved towards the shifting magnetic field, i.e. rectilinear motion.Basic characteristics: the linear induction function directly produces rectilinear motion, and electric motor primary and secondary plate are simple in structure, secondary plate particularly, and it is the part of motor, is again the part of equipment.The power set of sorter are a kind of linked transmission modes, so adopt the power source of line inductance electromotor as the utility model transmission, are about to the secondary plate of this portion of chain as line inductance electromotor, and elementary then is the stationary part of line inductance electromotor.The utility model has adopted the double-flanged end line inductance electromotor, promptly all loads onto elementaryly on the secondary plate both sides, and that just can make the normal direction magnetic pull on both sides offset, and promptly be that the normal direction that is subjected on the secondary plate makes a concerted effort is zero, has guaranteed that machine normally moves.
The utility model compared with prior art, its advantage: can realize sorter Multipoint Drive form, thereby the difficult Multipoint Drive mode that realizes when having realized in the past in the main equipment screw drive, improved the force-bearing situation of chain drive-belt, prolonged service life, reduce the manufacturing expense of drive chain, simplified technological requirement.Line inductance electromotor is owing to be contactless transmission, so gearing noise in the time of can not producing machine driving, noise when greatly reducing operation, improved the force-bearing situation of chain drive-belt, do not have parts depreciation at drive part, overcome pallet dolly in the conventional ADS driving mode and entered rocking and the jumping phenomena when breaking away from when driving section; Simplified equipment mechanism; Guaranteed reliability of operation; It is to be adapted to a kind of desirable equipment of highspeed sorters; The secondary plate speed of line inductance electromotor, voltage that can be by adjusting elementary winding, that frequency reaches the speed of service is constant, to reach the standard value of main frame rate request; Sorter the time runs under the fortuitous event in operation, realizes brake hard, operating personnel, mail and equipment etc. are preserved from and damages.
The utility model can also obtain further instruction from the following drawings and embodiment:
Fig. 1 is the utility model overall schematic.
Fig. 2 is the transversal sectional structure schematic diagram in the utility model A-A place.
Fig. 3, the utility model line inductance electromotor structural representation.
The drawing explanation:
1-bin chute, 2-case, 3-directive wheel, 4-pallet dolly, 5-haulage chain, 6-road wheel, the 7-track, 8-gauge frame, 9-crossbeam, the 10-electric motor primary, 11-motor secondary plate, 12-pole plate directive wheel, the 13-framework, the 14-tensioning apparatus, 15-is for the part band, the 16-drive unit, the 17-keyboard.
Below by accompanying drawing embodiment of the present utility model is described in detail:
The utility model is a kind of multipurpose highspeed sorters (shown in Fig. 1-2), is made up of institutes such as frame, track 7, bin chute 1, haulage chain 5, pallet dolly 4, drive unit 16, tensioning apparatus 14, confession part band 15, keyboard 17, the controller that turns over, laser read device and control devices able to programme.Drive unit 16 comprises running part and line inductance electromotor.Running part: the chain link that haulage chain 5 is made by a plurality of cast steels is formed by connecting, haulage chain 5 tops link to each other with pallet dolly 4, road wheel 6 with horizontal vertical is housed in its both sides, and the directive wheel 3 with horizontal parallel is equipped with in its below, and below road wheel 6, track 7 is housed with the side of directive wheel 3, track 7 places on the gauge frame 8, and the bottom surface of gauge frame 8 links to each other with crossbeam 9 with framework 13 respectively; Haulage chain 5 can be along the track work of track 7 and the transmission of all directions of horizontal direction parallel, and the orbit of track 7 is closed loops, and haulage chain 5 can carry the motion that pallet dolly 4 works go round and begin again.Sorter can according to site condition and letter sorting road direction (bin) how much come to determine its length, after the length of sorter is definite, has just determined the total length of haulage chain 5, but must just justify by the spacing of pallet dolly.Line inductance electromotor (as shown in Figure 3): comprise electric motor primary 10 and motor secondary plate 11, motor secondary plate 11 is below the chain link and be loaded between two directive wheels 3, electric motor primary 10 is positioned at the both sides of directive wheel 3 below motor secondary plates 11, by its thrust design of every group, be installed in the straightway of sorter annular ring, its quantity is more than or equal to 1.Electric motor primary 10 windings are connected with the crossbeam 9 of track 7 by its base plate; Pole plate directive wheel 12 is positioned at a pair of electric motor primary 10 belows, and place, the both sides of gap position of center line therebetween and motor secondary plate 11, and links to each other in gauge frame 8; Pole plate directive wheel 12 is in the center of a pair of electric motor primary winding all the time to guarantee the motor secondary plate 11 under the haulage chain 5 in service.Tensioning apparatus 14, be arranged in certain point of ring-like circle, because of the annular ring of sorter generally longer, about 100 meters, in order to make haulage chain 5 that a constant initial tension be arranged, and can adjust the elongation phenomenon of haulage chain 5 after long-term the use automatically, the tensioning apparatus 14 of sorter, adopted rectilinear permanent tension force auto-tensioning system, design is placed the weight of corresponding weight at tensioning apparatus 14 positions after determining the initial tension of haulage chain, straightway outside the arc section of tensioning apparatus 14 parts 180 degree, normally transmission of haulage chain the two energy-conservation flexible tracks of filling a vacancy is set, so that can keep certain force of strain again.Bin chute 1, the container of letter sorting thing is received in two conducts that are positioned at rack rail.After the letter sorting thing sorts the road direction code by keyboard 17 or the input of laser read device, by automatically the letter sorting thing being sent in the dish of operating pallet dolly 4 for part band 15, be sent to behind the position of corresponding bin chute 1 the controller action that turns over relevant on the rack rail 7 that is installed in by synchronizing signal control through haulage chain 5, pallet dolly 4 is tumbled the letter sorting thing is sent into bin chute 1, but tumble in pallet dolly 4 two sides, so there is a pair of controller control pallet dolly 4 that turns over simultaneously to tumble so that sort certain one side bin that thing falls into two limit bins to certain on same position.
The multipurpose highspeed sorters in large-scale chain device, the letter sorting Processing Test surplus 56000, its effect is fine, it can be widely used in the sorting arrangement of domestic and international big-and-middle-sized postal nexus, also extends to the usefulness that the article of other industry sort at a high speed.

Claims (1)

1, a kind of multipurpose highspeed sorters are made up of frame, track, haulage chain, bin chute, pallet dolly, drive unit, keyboard and tensioning apparatus, it is characterized in that: drive unit (16): comprise running part and line inductance electromotor;
A. running part: the chain link that haulage chain (5) is made by a plurality of cast steels is formed by connecting, haulage chain (5) top links to each other with pallet dolly (4), road wheel (6) with horizontal vertical is housed in its both sides, and the directive wheel (3) with horizontal parallel is equipped with in its below, and be provided with track (7) in the side of road wheel (6) below and directive wheel (3), track (7) places on the gauge frame (8), and the bottom surface of gauge frame (8) links to each other with crossbeam (9) with framework (13) respectively;
B. line inductance electromotor: comprise electric motor primary (10) and motor secondary plate (11), motor secondary plate (11) is positioned at the chain link below and is loaded between two directive wheels (3), electric motor primary (10) is positioned at the both sides of directive wheel (3) below motor secondary plate (11), electric motor primary (10) winding is connected with the crossbeam (9) of track (7) by its base plate, pole plate directive wheel (12) is positioned at the place, both sides of a pair of electric motor primary (10) below and gap position of center line therebetween and motor secondary plate (11), and is connected on the gauge frame (8).
CN 94239638 1994-11-10 1994-11-10 Multi-purpose high-speed sorter Expired - Fee Related CN2210723Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 94239638 CN2210723Y (en) 1994-11-10 1994-11-10 Multi-purpose high-speed sorter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 94239638 CN2210723Y (en) 1994-11-10 1994-11-10 Multi-purpose high-speed sorter

Publications (1)

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CN2210723Y true CN2210723Y (en) 1995-10-25

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CN 94239638 Expired - Fee Related CN2210723Y (en) 1994-11-10 1994-11-10 Multi-purpose high-speed sorter

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CN (1) CN2210723Y (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101927898A (en) * 2009-06-26 2010-12-29 克罗内斯股份公司 Materials supply is given the apparatus and method that continue machining cell
CN105143074A (en) * 2013-04-16 2015-12-09 德国邮政股份公司 Sorting of packages
CN105921424A (en) * 2016-06-20 2016-09-07 顺丰速运有限公司 Sorting system
CN106179973A (en) * 2016-09-09 2016-12-07 上海邮政科学研究院 A kind of parcel post sorter dynamic bin control method and system
CN108584380A (en) * 2018-06-12 2018-09-28 北京极智嘉科技有限公司 Bin is multiplexed article Transfer pipe
CN113926740A (en) * 2015-12-04 2022-01-14 伯克希尔格雷股份有限公司 System and method for dynamically sorting objects using a reciprocating carriage

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101927898A (en) * 2009-06-26 2010-12-29 克罗内斯股份公司 Materials supply is given the apparatus and method that continue machining cell
CN105143074A (en) * 2013-04-16 2015-12-09 德国邮政股份公司 Sorting of packages
CN113926740A (en) * 2015-12-04 2022-01-14 伯克希尔格雷股份有限公司 System and method for dynamically sorting objects using a reciprocating carriage
US11839902B2 (en) 2015-12-04 2023-12-12 Berkshire Grey Operating Company, Inc. Systems and methods for dynamic sortation of objects
CN105921424A (en) * 2016-06-20 2016-09-07 顺丰速运有限公司 Sorting system
CN106179973A (en) * 2016-09-09 2016-12-07 上海邮政科学研究院 A kind of parcel post sorter dynamic bin control method and system
CN106179973B (en) * 2016-09-09 2019-02-01 上海邮政科学研究院 A kind of parcel post sorter dynamic bin control method and system
CN108584380A (en) * 2018-06-12 2018-09-28 北京极智嘉科技有限公司 Bin is multiplexed article Transfer pipe
CN108584380B (en) * 2018-06-12 2024-05-28 北京极智嘉科技股份有限公司 Article conveying channel for grid multiplexing

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C19 Lapse of patent right due to non-payment of the annual fee
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