CN221072028U - Intelligent cutting and slitting system of trademark machine - Google Patents
Intelligent cutting and slitting system of trademark machine Download PDFInfo
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- CN221072028U CN221072028U CN202323037293.4U CN202323037293U CN221072028U CN 221072028 U CN221072028 U CN 221072028U CN 202323037293 U CN202323037293 U CN 202323037293U CN 221072028 U CN221072028 U CN 221072028U
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- 238000010438 heat treatment Methods 0.000 claims description 12
- 229910052802 copper Inorganic materials 0.000 claims description 10
- 239000010949 copper Substances 0.000 claims description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 4
- 238000013519 translation Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to an intelligent cutting and slitting system of a trademark machine, wherein an intelligent cutter device is arranged on a loom, at least one group of visual sensors are arranged above the loom, cutters of the intelligent cutter device can slit and slit a woven cloth cover at intervals of the trademark on the cloth cover, and the visual sensors can adjust the positions of the cutters in real time according to cutting position information fed back by the visual sensors, so that the cutters are always positioned at intervals of the trademark; the intelligent cutter device comprises a cutter frame mounting seat, two groups of cloth cover supporting rollers capable of supporting the cloth cover are arranged at the lower part of the cutter frame mounting seat, a cutter mounting seat is arranged at the upper part of the cutter frame mounting seat, and a plurality of groups of intelligent hot cutters are adjustably arranged on the cutter mounting seat.
Description
Technical field:
The utility model relates to the field of jacquard trademark machine equipment, in particular to an intelligent cutting and slitting system of a trademark machine.
The background technology is as follows:
The trademark weaving of the jacquard trademark machine is that the whole cloth surface is woven, and then the machine is used for slitting and cutting according to the size of the woven trademark by a slitting and cutting device. However, due to factors such as transverse slippage and width shrinkage of the cloth cover in the weaving process, the cutters need to be manually adjusted frequently so as to ensure that the cutter cutting lines are always positioned between trademarks needing to be cut on the cloth cover, so that great manpower resources are required to be spent on adjusting the trademark cutters in the actual trademark production process, a plurality of cutters are installed on one machine, and certain conditions such as reaction lag, untimely adjustment and the like exist in manual observation and adjustment.
The utility model comprises the following steps:
Aiming at the defects of the prior art, the utility model provides an intelligent cutting and slitting system for a trademark machine, which utilizes a visual sensor to detect the cutting state and automatically adjusts the position of a cutter in real time so as to ensure the timeliness of cutter adjustment and the stability of cutting quality and save a great amount of labor cost.
The technical solution of the utility model is as follows:
The intelligent cutting and slitting system for the trademark machine comprises a loom, wherein an intelligent cutter device is arranged on the loom, at least one group of visual sensors are arranged above the loom, cutters of the intelligent cutter device can slit the woven cloth cover at intervals of the trademark on the cloth cover, and the visual sensors can adjust the positions of the cutters in real time according to cutting position information fed back by the vision sensors, so that the cutters are always positioned at intervals of the trademark;
The intelligent cutter device comprises a cutter frame installation seat, two groups of cloth cover supporting rollers capable of supporting the cloth cover are arranged at the lower part of the cutter frame installation seat, the cutter installation seat is arranged at the upper part of the cutter frame installation seat, and a plurality of groups of intelligent hot cutters are adjustably arranged on the cutter installation seat.
Preferably, the visual sensor is an industrial camera, and the industrial camera utilizes visual detection to feed back the position of the cutter, the cutting edge state and the cutting track of the woven fabric surface.
Preferably, the cutter frame mounting seat comprises a left cutter frame mounting seat and a right cutter frame mounting seat, and two ends of the cloth cover supporting roller are respectively arranged on the left cutter frame mounting seat and the right cutter frame mounting seat.
Preferably, the cloth cover supporting roller comprises a first cloth cover supporting roller and a second cloth cover supporting roller, the intelligent hot cutter is positioned between the upper part of the first cloth cover supporting roller and the upper part of the second cloth cover supporting roller, the woven cloth cover is subjected to guiding feeding through the first cloth cover supporting roller, then is subjected to cutting and slitting through the intelligent hot cutter, and then is subjected to guiding discharging through the second cloth cover supporting roller, and the woven cloth cover subjected to cutting and slitting is respectively subjected to material collecting through the corresponding large winding roller and the small winding roller.
Preferably, the intelligent hot cutter comprises a cutter body, a miniature speed reduction stepping motor, a transmission gear and a hot cutter, wherein a cutter mounting groove is formed in the rear side face of the cutter body, the miniature speed reduction stepping motor is arranged on the cutter body, the transmission gear is arranged on an output shaft of the miniature speed reduction stepping motor, and the hot cutter is arranged at the lower part of the cutter body.
Preferably, the cutter body is internally provided with a micro motor control board and a current adjusting module, the micro motor control board is communicated with the control system and controls the execution action of the micro motor, and the current adjusting module can adjust the current passing through the heating wire on the hot cutter
Preferably, the cutter mounting seat is provided with a cutter mounting rail, the cutter mounting rail is buckled with the cutter mounting groove, the cutter mounting rail is provided with a rack meshed with the transmission gear, the miniature speed reduction stepping motor drives the transmission gear to rotate, so that the cutter mounting groove on the cutter body can move along the direction of the cutter mounting rail, and the translation fine adjustment of the hot cutter is realized.
Preferably, the hot cutter consists of two copper sheet feet and a heating wire, and the cutting power of the heating wire is controlled by the passing current.
Preferably, the hot knife is powered by a power supply device; the power supply device is one or a combination of a first power supply device and a second power supply device, the first power supply device comprises copper rails arranged on the upper surface and the lower surface of a cutter mounting rail and a power supply input port arranged on the upper surface and the lower surface of a cutter mounting groove, the intelligent hot cutter is powered through the cutter mounting rail, and the copper rails provide power output smaller than 24 v; the second power supply device is a power supply end of a connecting terminal arranged at the top of the cutter body.
The utility model has the beneficial effects that:
According to the intelligent cutting and slitting system for the trademark machine, the intelligent cutter device is used for slitting and slitting the cloth cover according to the size of the woven trademark, and the intelligent cutter device can adjust the cutter position in real time according to the cutting position information fed back visually, so that the cutter is always positioned at the interval of the trademark; namely, the position of the feedback cutter, the cutting edge state and the cutting track of the woven cloth surface are detected by utilizing a visual sensor. The cutting quality stability and the timeliness of cutter adjustment are ensured, and a great deal of labor cost can be saved.
Description of the drawings:
the utility model is further described with reference to the accompanying drawings:
FIG. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a schematic view of the structure of the hot knife of the present utility model when cutting.
FIG. 3 is a schematic structural view of the present utility model not including a woven fabric face.
Fig. 4 is a right side view of the present utility model.
FIG. 5 is a schematic view of the structure of the intelligent hot knife of the present utility model;
FIG. 6 is a left side view of the intelligent hot knife of the present utility model;
Fig. 7 is a schematic diagram of the working principle of the present utility model.
In the attached figures 1-7, a 1-intelligent cutter device; 2-a vision sensor; 3-weaving a cloth cover; 301-cutting the stripped woven fabric; 4-large winding roller; 5-small winding roller; 11-a cutter frame mounting seat; 1101-left cutter frame mount; 1102-right cutter frame mounting seat; 12-cloth cover supporting roller; 1201—a first cloth cover support roll; 1202—a second cloth cover support roll; 13, a cutter mounting seat; 1301-cutter mounting rail; 14-an intelligent hot cutter; 1401-a cutter body; 1402-miniature deceleration stepper motor; 1403—a drive gear; 1404-a hot knife; 14011-cutter mounting groove; 141—copper rail; 142—a power supply input port; 143-terminal power supply end.
The specific embodiment is as follows:
The following description is of the preferred embodiments of the utility model and is not intended to limit the scope of the utility model, as various modifications and variations may be made by those skilled in the art; any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
In addition, references to the terms "vertical", "horizontal", "top", "bottom", "front", "rear", "upper", "lower", "inner", "outer", etc. in the embodiments of the present utility model indicate that the apparatus or element in question has been oriented or positioned based on the orientation or positional relationship shown in fig. 1, or the orientation or positional relationship in which the product is conventionally positioned in use, are merely for convenience of describing the present utility model and to simplify the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model. The utility model will be described in detail below with reference to the drawings in connection with embodiments.
In the description of the present utility model, unless explicitly stated and limited otherwise, terms such as "mounted," "connected," "secured," and the like in the description are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; either directly or indirectly through intermediaries, or in communication with each other. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
See fig. 1-7, a trademark machine intelligent cutting and slitting system comprises a loom, wherein an intelligent cutter device 1 is arranged on the loom, at least one group of visual sensors 2 are arranged above the loom, and a cutter of the intelligent cutter device can slit and slit a woven cloth cover 3 at intervals of two trademarks on the cloth cover.
The intelligent cutter device comprises a cutter frame mounting seat 11, two groups of cloth cover supporting rollers 12 capable of supporting cloth covers are arranged at the lower part of the cutter frame mounting seat, a cutter mounting seat 13 is arranged at the upper part of the cutter frame mounting seat, and a plurality of groups of intelligent hot cutters 14 are adjustably arranged on the cutter mounting seat.
In the embodiment, eight groups of intelligent hot cutters are adjustably arranged on the cutter mounting seat, three groups of visual sensors are arranged above the loom, and the visual sensors can adjust the positions of the cutters in real time according to the cutting position information fed back by the visual sensors, so that the cutters are always positioned at intervals of trademarks; the visual sensor is an industrial camera, and the industrial camera utilizes visual detection to feed back the position of the cutter, the cutting edge state and the cutting track of the woven cloth surface.
The cutter frame installation seat comprises a left cutter frame installation seat 1101 and a right cutter frame installation seat 1102, and two ends of the cloth cover supporting roller are respectively arranged on the left cutter frame installation seat and the right cutter frame installation seat.
The cloth cover supporting rollers comprise a first cloth cover supporting roller 1201 and a second cloth cover supporting roller 1202, and the intelligent hot knife is positioned between the upper part of the first cloth cover supporting roller and the upper part of the second cloth cover supporting roller.
The height of the roller axis of the first cloth cover supporting roller relative to the ground plane is larger than that of the roller axis of the second cloth cover supporting roller relative to the ground plane, so that the woven cloth cover is fed in an inclined direction.
The intelligent hot cutter comprises a cutter body 1401, a miniature speed reduction stepping motor 1402, a transmission gear 1403 and a hot cutter 1404, wherein a cutter mounting groove 14011 is formed in the rear side face of the cutter body, the miniature speed reduction stepping motor is arranged on the cutter body, the transmission gear is arranged on an output shaft of the miniature speed reduction stepping motor, and the hot cutter is arranged at the lower part of the cutter body.
The cutter body is internally provided with a micro motor control board and a current adjusting module, the micro motor control board is communicated with the control system and controls the execution action of the micro motor, and the current adjusting module can adjust the current passing through the heating wire on the hot cutter.
The cutter mounting seat 13 is provided with a cutter mounting rail 1301, the cutter mounting rail 1301 is buckled with a cutter mounting groove 14011, the cutter mounting rail is provided with a rack (not shown in the figure) meshed with a transmission gear, and the miniature speed reduction stepping motor drives the transmission gear to rotate, so that the cutter mounting groove on the cutter body can move along the direction of the cutter mounting rail, and translational fine adjustment of the hot cutter is realized.
The hot cutter consists of two copper sheet feet and a heating wire, and the cutting power of the heating wire is controlled by the passing current.
The hot cutter is powered by a power supply device; the power supply device is one or a combination of a first power supply device and a second power supply device, the first power supply device comprises a copper rail 141 arranged on the upper surface and the lower surface of a cutter mounting rail and a power supply input port 142 arranged on the upper surface and the lower surface of a cutter mounting groove, the intelligent hot cutter is powered through the cutter mounting rail, and the copper rail provides power output smaller than 24 v; the second power supply device is a power supply end 143 of a connecting terminal arranged at the top of the cutter body.
The working principle of the utility model is as follows: after the woven cloth cover 3 is guided to be fed through the first cloth cover supporting roller 1201, the woven cloth cover is cut and split through the intelligent hot cutter 14, then guided to be discharged through the second cloth cover supporting roller 1202, the woven cloth cover 301 after being cut and split is respectively received through the corresponding large winding roller 4 and the small winding roller 5, in the process of cutting and splitting through the hot cutter 14, an industrial camera utilizes vision to detect the position of a feedback cutter, the state of a cutting edge and the cutting track of the woven cloth cover, a micro motor control board arranged in the cutter body is communicated with a control system and controls the execution action of a micro motor, a current adjusting module arranged in the cutter body can adjust the current of a heating wire passing through the hot cutter, and when the quality of the cutting edge needs to be fed back through the vision detection, the current passing through the hot cutter is corrected; when the cutting track of the woven cloth cover is required to be fed back through visual detection, the cutting track of the cloth cover can be continuously acquired, the trend of the cutting direction is judged, fine adjustment and correction are carried out in advance, and a miniature speed reduction stepping motor is issued for execution; when the position of the cutter needs to be fed back through visual detection, firstly, the real-time rationality of the position of the hot cutter can be judged, whether the heating wire of the hot cutter is positioned at the middle position of a gap between two trademarks or not is cut, if the heating wire is offset, the offset is calculated, the miniature speed reduction stepping motor is executed to adjust the position of the cutter, and the cutter is fed back again.
In the description of the present specification, reference to the terms "embodiment," "one embodiment," "some embodiments," "an exemplary embodiment," "an example," "a particular example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (9)
1. The utility model provides a trade mark machine intelligent cutting divides strip system, includes loom, its characterized in that: the intelligent cutter device is arranged on the loom, at least one group of visual sensors are arranged above the loom, the cutters of the intelligent cutter device can divide the woven cloth cover into strips at intervals of trademarks on the cloth cover, and the visual sensors can adjust the positions of the cutters in real time according to cutting position information fed back by the visual sensors, so that the cutters are always positioned at intervals of the trademarks;
The intelligent cutter device comprises a cutter frame installation seat, two groups of cloth cover supporting rollers capable of supporting the cloth cover are arranged at the lower part of the cutter frame installation seat, the cutter installation seat is arranged at the upper part of the cutter frame installation seat, and a plurality of groups of intelligent hot cutters are adjustably arranged on the cutter installation seat.
2. A brand machine intelligent cutting and slitting system according to claim 1, wherein: the visual sensor is an industrial camera, and the industrial camera utilizes visual detection to feed back the position of the cutter, the cutting edge state and the cutting track of the woven cloth surface.
3. A brand machine intelligent cutting and slitting system according to claim 1, wherein: the cutter frame installation seat comprises a left cutter frame installation seat and a right cutter frame installation seat, and two ends of the cloth cover supporting roller are respectively arranged on the left cutter frame installation seat and the right cutter frame installation seat.
4. A brand machine intelligent cutting and slitting system according to claim 3, wherein: the cloth cover supporting rollers comprise a first cloth cover supporting roller and a second cloth cover supporting roller, the intelligent hot cutter is located between the upper portion of the first cloth cover supporting roller and the upper portion of the second cloth cover supporting roller, after the woven cloth cover is guided and fed through the first cloth cover supporting roller, the woven cloth cover is cut and split through the intelligent hot cutter, and then after the woven cloth cover is guided and discharged through the second cloth cover supporting roller, the woven cloth cover after being cut and split is respectively received through the corresponding large winding roller and the small winding roller.
5. A brand machine intelligent cutting and slitting system according to claim 1, wherein: the intelligent hot cutter comprises a cutter body, a miniature speed reduction stepping motor, a transmission gear and a hot cutter, wherein a cutter mounting groove is formed in the rear side face of the cutter body, the miniature speed reduction stepping motor is arranged on the cutter body, the transmission gear is arranged on an output shaft of the miniature speed reduction stepping motor, and the hot cutter is arranged at the lower part of the cutter body.
6. A brand machine intelligent cutting and slitting system according to claim 5, wherein: the cutter body is internally provided with a micro motor control board and a current adjusting module, the micro motor control board is communicated with the control system and controls the execution action of the micro motor, and the current adjusting module can adjust the current passing through the heating wire on the hot cutter.
7. A brand machine intelligent cutting and slitting system according to claim 6, wherein: the cutter mounting seat is provided with a cutter mounting rail, the cutter mounting rail is buckled with the cutter mounting groove, the cutter mounting rail is provided with a rack meshed with the transmission gear, the miniature speed reduction stepping motor drives the transmission gear to rotate, and the cutter mounting groove on the cutter body can move along the direction of the cutter mounting rail to realize the translation fine adjustment of the hot cutter.
8. A brand machine intelligent cutting and slitting system according to claim 7, wherein: the hot cutter consists of two copper sheet feet and a heating wire, and the cutting power of the heating wire is controlled by the passing current.
9. A brand machine intelligent cutting and slitting system according to claim 8, wherein: the hot cutter is powered by a power supply device; the power supply device is one or a combination of a first power supply device and a second power supply device, the first power supply device comprises copper rails arranged on the upper surface and the lower surface of a cutter mounting rail and a power supply input port arranged on the upper surface and the lower surface of a cutter mounting groove, the intelligent hot cutter is powered through the cutter mounting rail, and the copper rails provide power output smaller than 24 v; the second power supply device is a power supply end of a connecting terminal arranged at the top of the cutter body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323037293.4U CN221072028U (en) | 2023-11-10 | 2023-11-10 | Intelligent cutting and slitting system of trademark machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323037293.4U CN221072028U (en) | 2023-11-10 | 2023-11-10 | Intelligent cutting and slitting system of trademark machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221072028U true CN221072028U (en) | 2024-06-04 |
Family
ID=91259847
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323037293.4U Active CN221072028U (en) | 2023-11-10 | 2023-11-10 | Intelligent cutting and slitting system of trademark machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221072028U (en) |
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2023
- 2023-11-10 CN CN202323037293.4U patent/CN221072028U/en active Active
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