CN221063821U - Dust collection system - Google Patents
Dust collection system Download PDFInfo
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- CN221063821U CN221063821U CN202322671223.8U CN202322671223U CN221063821U CN 221063821 U CN221063821 U CN 221063821U CN 202322671223 U CN202322671223 U CN 202322671223U CN 221063821 U CN221063821 U CN 221063821U
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- slag
- dust
- powder
- air cylinder
- cake
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- 239000000428 dust Substances 0.000 title claims abstract description 121
- 239000000843 powder Substances 0.000 claims abstract description 81
- 239000002893 slag Substances 0.000 claims abstract description 81
- 238000009825 accumulation Methods 0.000 claims abstract description 21
- 230000006698 induction Effects 0.000 claims description 8
- 239000002253 acid Substances 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 26
- 238000003860 storage Methods 0.000 abstract description 24
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004140 cleaning Methods 0.000 abstract description 5
- 238000001125 extrusion Methods 0.000 abstract description 5
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 239000010802 sludge Substances 0.000 description 13
- 230000005540 biological transmission Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 235000012771 pancakes Nutrition 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 5
- 239000002699 waste material Substances 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000701 coagulant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000009700 powder processing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Cleaning In General (AREA)
Abstract
The utility model provides a dust collecting system which comprises a fixing frame, a storage box for collecting dust and forming a powder mud storage, a slag taking device for taking out the powder mud in the storage box and transferring the powder mud to a slag cake making device, and a slag cake making device for squeezing the powder mud to remove water to make a powder cake. The slag taking device and the slag cake making device are both arranged on the fixing frame, the slag taking device is arranged above one side of the accumulation box, the dust remover is arranged above the other side of the accumulation box, the slag cake making device is arranged below the rear of the slag taking device, dust falls into the accumulation box from the dust remover to become powder mud, the powder mud is drained from the accumulation box by the slag taking device to become powder slag, the powder mud is sent to the slag cake making device, and the powder slag falls into a collecting box below to be collected and reused after being dewatered again under the extrusion effect to become powder cake. The dust collection system provided by the utility model has the advantages of good applicability, high safety, energy conservation, high recycling rate, no need of cleaning and convenience in transportation.
Description
Technical Field
The utility model belongs to the technical field of dust removal, and particularly relates to a dust collection system.
Background
The existing dust collector is divided into dry dust collection and wet dust collection, after dust collection, dry dust and wet dust are all put into a water tank of the dust collector, aiming at how to collect the dust in the water tank, the existing dust collection mode mainly comprises that the dust falling into the water tank is lifted into a collection box by means of a scraper on a chain, and the defects are that: 1. because the process is carried out under water, and dust is dirty, irregular in size and easy to agglomerate, the normal operation of a chain conveying system can be influenced; 2. because the chain has sprocket friction, guiding friction and friction with the outer cover shell in the transmission process, when inflammable dust is transmitted, certain potential safety hazard exists in the friction, and the transmission risk is increased; 3. the chain conveying is fixed conveying, and displacement in other directions cannot be generated, so that dust at the existing fixed position can be scraped, and the cleaning effect is poor. Accordingly, there is a need to develop a dust collection system to solve the above problems.
Disclosure of utility model
In order to solve the above technical problems, the present utility model provides a dust collection system, including: the slag cake making device comprises a working box, a first cake pushing rod, a second motor and a second air cylinder, wherein a movable supporting plate is arranged at the top of the working box, the first motor is fixed on the movable supporting plate, the brush rod penetrates through the movable supporting plate, the top of the working box stretches into the working box, the bottom end of the brush rod is connected with the brush head, the first motor controls the lifting of the brush rod, the brush head stretches into the working box when the brush rod descends, the brush head ascends to the working box when the brush rod ascends, a powder mud outlet is arranged on the rear side wall of the working box, the working cylinder is arranged below the powder mud outlet, a blanking port is arranged above the circular ring wall of the working cylinder, the powder mud outlet is aligned with the blanking motor, the second motor is fixedly arranged at the top of the working box, the second end of the brush rod is fixedly connected with the second end of the first rotary shaft, the second rotary shaft is fixedly connected with the second end of the first rotary shaft, and the second rotary shaft is fixedly connected with the second cake pushing rod, and the second rotary shaft is fixedly connected with the second end of the second rotary shaft.
As a preferable scheme of the dust collecting system, the accumulation box is divided into a gradient zone and a cambered surface zone, a dust hopper of the dust remover is arranged above the gradient zone, and the working box is arranged above the cambered surface zone.
As a preferable scheme of the dust collecting system, when the dust remover is dry dust removal, the gradient of the gradient zone is 65-75 degrees; when the dust remover is wet dust removal, the gradient of the gradient region is 25-45 degrees.
As a preferable scheme of the dust collecting system, the slag taking device further comprises a connecting plate, wherein the connecting plate is attached to the cambered surface area, and the top end of the connecting plate is connected with the rear side wall of the working box.
As a preferable scheme of the dust collecting system, the slag taking device further comprises a first air cylinder, the first air cylinder is arranged on the front side wall of the working box, the movable supporting plate is movably connected with the working box through a second rotating shaft, an extension shaft of the first air cylinder is fixedly connected with the movable supporting plate, and when the first air cylinder is started, the extension shaft of the first air cylinder drives the movable supporting plate to move.
As a preferable scheme of the dust collecting system, the slag taking device further comprises an induction fixing rod, the induction fixing rod is installed on the movable supporting plate, the induction fixing rod is parallel to the hairbrush rod, a first sensor and a second sensor are installed on the induction fixing rod, the first sensor is close to the movable supporting plate, and the second sensor is far away from the movable supporting plate.
As a preferable scheme of the dust collecting system, the slag taking device further comprises a funnel, the funnel is arranged on the rear side wall of the working box, the top and the side wall of the funnel are sealed to form an integrated structure, the funnel covers the powder and mud outlet, the bottom of the funnel is open, and the opening is aligned with the blanking opening.
As a preferable scheme of the dust collecting system, the slag cake making device further comprises a third air cylinder, a cover cap and a movable frame, wherein the third air cylinder is fixed on the fixed frame, an extension shaft of the third air cylinder is fixedly connected with the first rotating shaft, the movable frame is movably connected with the fixed frame through the first rotating shaft, the second air cylinder is fixed on the movable frame, when the third air cylinder is started, the first rotating shaft drives the movable frame to rotate, so that the second air cylinder rotates, the second air cylinder is connected with the cover cap, the cover cap is sleeved on the extension shaft of the second air cylinder and the second push cake, and the inner diameter of the cover cap is identical with that of the working cylinder.
As a preferable scheme of the dust collecting system, when the third cylinder is started, the angle of the first rotating shaft driven by the extending shaft of the third cylinder is 0-270 degrees.
As a preferable scheme of the dust collecting system, the brush head is provided with 3-6 rows of mounting holes, the mounting holes of any two adjacent rows are arranged in a staggered manner, a cluster of bristles consisting of a plurality of bristles is arranged in each mounting hole, the length of each bristle is 40-60 cm, the diameter of each bristle is 0.05-0.1 cm, and the bristles are made of acid and alkali resistant materials.
Compared with the prior art, the dust collection system provided by the utility model has the following advantages:
1: the chain is changed into a brush rod, friction is reduced, and the safety coefficient is high;
2: draining through the brush head, filtering dust and water again, and reducing pollution of water;
3: the brush rod is matched with the first motor and the first air cylinder, so that the bottom of the water tank is attached to the brush head, dead angles of powder mud leakage are avoided, caking on the plate is avoided, the cleaning effect is good, and the water quality of wastewater is improved;
4: the powder mud is changed into cake shape from paste shape and slag shape through the extrusion of the second motor and the second cylinder, so that mud-water separation is realized, the dust cake can be used as building filler, counterweight and the like, and the reuse of dangerous waste and solid waste is realized;
5: the device is widely used in the lifting, dewatering and forming processes of metal, nonmetal powder, water-containing powder and mud sediment and fine block-shaped powder and mud, can efficiently transfer dust, and can compress the dust to occupy space, is convenient to store and transport, has the function of replacing manual work for places where toxic and harmful volatile gas dust is easy to generate, and has the application range: chemical industry, medical treatment, water treatment, dust treatment, powder transportation, powder processing and the like.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein,
FIG. 1 is a schematic view of the overall structure of a dust collection system of the present utility model;
FIG. 2 is a schematic view of the accumulation box of the dust collection system of the present utility model;
FIG. 3 is a schematic view of an angle of the slag extractor of the dust collection system of the present utility model;
FIG. 4 is a schematic view of another angle of the slag extractor of the dust collection system of the present utility model;
FIG. 5 is a schematic view of a part of the structure of a slag extractor of the dust collection system of the present utility model;
FIG. 6 is a schematic diagram of the slag extractor and slag cake making apparatus of the dust collection system of the present utility model;
FIG. 7 is a schematic view of an angle of a slag cake making device of the dust collection system of the present utility model;
FIG. 8 is a schematic view of a slag cake making device of the dust collection system of the present utility model at another angle;
fig. 9 is a schematic view of another angle of the slag extractor and the slag cake making device of the dust collecting system of the present utility model.
Wherein: the device comprises a fixing frame 1, a storage box 2, a slag taking device 3, a slag cake making device 4, a working box 5, a hairbrush head 6, a hairbrush rod 7, a first motor 8, a working cylinder 9, a first cake pushing rod 10, a cake pushing rod 11, a second cake pushing rod 12, a second motor 13, a second cylinder 14, a movable supporting plate 15, a rear side wall 16, a powder mud outlet 17, a blanking port 18, a first rotating shaft 19, a gradient area 20, a cambered surface area 21, a connecting plate 22, a first cylinder 23, a second rotating shaft 24, a sensing fixing rod 25, a first sensor 26, a second sensor 27, a funnel 28, a third cylinder 29, a cover 30 and a channel steel 31.
Detailed Description
In order that the above-recited objects, features and advantages of the present utility model will become more apparent, a more particular description of the utility model will be rendered by reference to specific embodiments thereof.
First, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the utility model. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Next, the present utility model will be described in detail by using structural diagrams, etc., and in the description of the embodiments of the present utility model, for convenience of explanation, the diagrams showing the structure of the dust collection system will not be partially enlarged to general scale, and the diagrams are only examples, which should not limit the scope of protection of the present utility model. In addition, the three-dimensional space of length, width and depth should be included in actual fabrication.
Referring to fig. 1, fig. 1 is a schematic diagram of an overall structure of a dust collection system according to the present utility model. As shown in fig. 1, for ease of understanding, the dust collection system is divided into the following sections: the device comprises a fixing frame 1 for forming a basic frame structure, a storage box 2 for collecting dry dust or wet dust from a dust remover (not shown) and forming a powder mud storage, a slag taking device 3 for taking out the powder mud in the storage box 2 and transferring the powder mud to a slag cake making device 4, and a slag cake making device 4 for squeezing and dewatering the powder mud to make a powder cake.
The basic connection relation of the structure is that the slag taking device 3 and the slag cake making device 4 are arranged on the fixing frame 1, the slag taking device 3 is positioned above one side of the accumulation box 2, a dust remover is arranged above the other side of the accumulation box 2, the slag cake making device 4 is arranged below the rear of the slag taking device 3, dry powder dust or wet dust falls into the accumulation box 2 containing water from the dust remover to become powder mud, the powder mud is drained from the accumulation box 2 by the slag taking device 3 to become powder slag, the powder slag is sent to the slag cake making device 4, and after the powder slag is dehydrated again to become powder cake under the extrusion action, the powder slag falls into a collecting box (not shown) below to be collected and reused. For a clearer understanding of the structure of each device, each device is described below:
1. storage box 2
With continued reference to fig. 1 in combination with fig. 2, fig. 2 is a schematic structural diagram of a storage tank of the dust collection system according to the present utility model. As shown in fig. 1 and 2, the storage tank 2 is divided into a gradient area 20 and an arc area 21, the gradient area 20 and the arc area 21 are mutually communicated, no interval exists, the purpose of distinguishing the gradient area 20 and the arc area 21 is that the structure and the purpose of the gradient area are different, a dust hopper (not shown) of a dust remover is arranged above the gradient area 20, waste dust collected by the dust remover falls into the gradient area 20 from the dust hopper, and rapidly slides down to the bottom of the storage tank 2 along with the existence of a slope, and the requirements for slope setting are different due to different characteristics of dry dust and wet dust: when the dust remover is dry dust removal, the gradient of the gradient zone 20 is 65-75 degrees, so the dry dust is anhydrous, and a gradient angle is needed to guide and provide falling power; when the dust remover is wet dust removal, the gradient of the gradient area 20 is 25-45 degrees, so that the impact force of water is caused, and wet dust (dust-containing water) from the dust remover is guided from top to bottom, and the dust-containing water can be guided into the effective working range of the brush head 6 of the slag removing device 3 through the guiding and slope force of the slope. The slope setting of the above two cases will not lead dry and wet dust into the sweeping working range of the bristles 6 if the degree of the design is too low, and will affect the applicability of the setting of the field if the degree is too high. It should be noted that the storage tank 2 is already filled with water before use. With continued reference to fig. 1 and 2, above the arc area 21 is a working box 5 of the slag extractor 3, which is intended to be more conveniently fed into the working box 5 when the bristles 6 sweep dry and wet dust. And the design of the arc degree of the arc surface area 21 can lead the accumulation box 2 to have no dead angle, thereby being convenient for cleaning the brush head 6.
2. Slag taking device 3
With continued reference to fig. 1 and with reference to fig. 3 to 5, fig. 3 is a schematic view illustrating an angle of a slag extractor of the dust collecting system according to the present utility model; FIG. 4 is a schematic view of another angle of the slag extractor of the dust collection system of the present utility model; fig. 5 is a schematic view of a part of the structure of the slag extractor of the dust collecting system of the present utility model. As shown in fig. 1 and 3 to 5, the slag taking device 3 mainly comprises a connecting plate 22, a working box 5, a brush head 6, a brush rod 7, a first motor 8 and a first air cylinder 23, wherein the connecting plate 22 extends into the storage box 2, the connecting plate 22 is attached to the cambered surface area 21, the storage box 2 is in seamless butt joint with the slag taking device 3, the top end of the connecting plate 22 is connected with the rear side wall 16 of the working box 5, and the arrangement can enable the brush head 6 to take out the powder mud from the storage box 2 and then directly convey the powder mud to the powder mud outlet 17 on the rear side wall 16.
With continued reference to fig. 3 to 5, as shown in fig. 3 to 5, the working box 5 is fixed on the fixing frame 1, a movable supporting plate 15 is provided at the top of the working box 5, the movable supporting plate 15 is movably connected with the working box 5 through a second rotating shaft 24, the first motor 8 is fixed on the movable supporting plate 15, the brush rod 7 penetrates through the movable supporting plate 15 and extends into the working box 5 from the top of the working box 5, the bottom end of the brush rod 7 is connected with the brush head 6, the first motor 8 controls the lifting of the brush rod 7, the brush rod 7 is a screw rod movably connected with the output end of the first motor 8 through a first transmission flexible member (not shown), when the first motor 8 is started, the first transmission flexible member rotates, and the brush rod 7 does not rotate, and the brush rod 7 is guided to lift. Therefore, when the powder and mud in the storage box 2 need to be cleaned, the first motor 8 is started, the brush rod 7 drops, and the brush heads 6 extend into the storage box 2; when the brush bar 7 is lifted, the bristles 6 lift the powder sludge into the working cartridge 5 and discharge the powder sludge from the powder sludge outlet 17.
With continued reference to fig. 3 to 5, as shown in fig. 3 to 5, the first cylinder 23 is disposed on a front side wall (not shown) of the working box 5, and an extension shaft of the first cylinder 23 is fixedly connected with the movable support plate 15, and when the first cylinder 23 is started, the extension shaft of the first cylinder 23 drives the movable support plate 15 to move about the second rotation shaft 24 as an axis. To strengthen the bearing force of the cylinder block, a channel 31 is mounted on the front side wall of the working box 5, and the channel 31 fixes the bottom of the first cylinder 23.
In the above process, the movable supporting plate 15 is used for fixing the first motor 8, and the movable supporting plate 15 can also move by taking the second rotating shaft 24 as a rotating shaft according to the thrust of the first air cylinder 23, so that when the brush head 6 stretches into the water of the storage tank 2, the brush head can be always clung to the bottom of the storage tank 2, and the scraping of the powder mud is ensured.
In order to ensure that the bristles 6 can take away all the powder mud in the storage tank 2 and drain water, the bristles of the bristles 6 cannot be too dense or too loose, and are made of acid and alkali resistant materials, such as Dupont wire PA66, and the lengths of the bristles are required, so that the bristles are too long and easy to deform, and too short to be beneficial to collecting the powder mud.
TABLE 1
As can be seen from Table 1, the brush head 6 has 3 to 6 rows of mounting holes, any two adjacent rows of mounting holes (not shown) are arranged in a staggered manner, a cluster of bristles consisting of a plurality of bristles is arranged in each mounting hole, the length of each bristle is 40 to 60 mm, the diameter of each bristle is 0.05 to 0.1 cm, and the structure is most favorable for extracting powder slag.
When the bristles 6 extend into the accumulation box 2, the extension shaft of the first cylinder 23 is longest, the bristle bar 7 extends into the water to the longest, and when the bristles 6 are lifted, the extension shaft of the first cylinder 23 acts at this time, the bristle bar 7 is pressed downwards, the bristles 6 are attached to the bottom wall of the accumulation box 2, and then the bristle bar 7 is lifted under the action of the first motor 8.
In order to control the distance by which the brush bar 7 is lifted or lowered, the slag removing device 3 further comprises a sensing fixing bar 25, the sensing fixing bar 25 is parallel to the brush bar 7 and is also mounted on the movable support plate 15, a first sensor 26 and a second sensor 27 are mounted on the sensing fixing bar 25, the first sensor 26 is used for positioning the depth of the bristles 6, and the second sensor 27 is used for limiting the lifting position of the bristles 6, so that the first sensor 26 is arranged at a position close to the movable support plate 15, and the second sensor 27 is further away from the movable support plate 15.
With continued reference to fig. 3 to 5, and with reference to fig. 6 and 9, fig. 6 is a schematic structural diagram of a slag extractor and a slag cake making device of the dust collecting system of the present utility model; fig. 9 is a schematic view of another angle of the slag extractor and the slag cake making device of the dust collecting system of the present utility model. As shown in fig. 3 to 6 and 9, when the sludge is drained under the elevation of the bristles 6, it becomes loose sludge, and since the sludge outlet 17 is provided on the rear sidewall 16, the sludge from the sludge outlet 17 does not necessarily fall well into the lower blanking port 18, and in order to solve the above-mentioned problems, a hopper 28 may be provided on the rear sidewall 16 of the work box 5. The hopper 28 covers the powder mud outlet 17, the bottom of the hopper 28 is provided with an opening (not shown), and the opening is aligned with the blanking port 18, so that powder slag falls into the hopper 28 from the powder mud outlet 17 through the guiding function of the hopper 28, and is gathered by the hopper 28, so that the powder slag falls into the blanking port 18 of the lower working cylinder 9 from the opening. Note that the funnel in fig. 3-6 is in an unsealed state, but in the final forming apparatus, the top and side walls of the funnel 28 are closed as a unitary structure.
3. Slag cake making device 4
With continued reference to fig. 6, and with reference to fig. 7 to 8, fig. 7 is a schematic view illustrating an angle of a slag cake making apparatus of the dust collecting system according to the present utility model; fig. 8 is a schematic view of another angle of the slag cake making device of the dust collection system of the present utility model. As shown in fig. 6 to 8, the slag cake making device 4 comprises a working cylinder 9, a first cake pushing rod 10, a cake pushing rod 11, a second cake pushing rod 12, a second motor 13 and a second air cylinder 14, wherein the working cylinder 9 is arranged below a powder mud outlet 17, a blanking port 18 is arranged above the circular wall of the working cylinder 9, and the opening of a funnel 28 is aligned with the blanking port 18. The second motor 13 is fixed on the fixed frame 1, an output shaft of the second motor 13 is connected with the cake pushing rod 11, the cake pushing rod 11 is a screw rod, one end of the screw rod is movably connected with the output shaft of the second motor 13 through a second transmission flexible (not shown), when the second motor 13 is started, the second transmission flexible rotates, the cake pushing rod 11 does not rotate, and the cake pushing rod 11 only performs transverse telescopic motion. The other end of the cake pushing rod 11 is fixedly connected with a first cake pushing rod 10, the first cake pushing rod 10 is inserted into the working cylinder 9 from one end of the working cylinder 9, the diameter of the first cake pushing rod 10 is matched with the inner diameter of the working cylinder 9, a second air cylinder 14 is movably connected to the fixing frame 1 through a first rotating shaft 19, an extending shaft of the second air cylinder 14 is fixedly connected with a second cake pushing rod 12, the second cake pushing rod 12 is inserted into the working cylinder 9 from the other end of the working cylinder 9, and the diameter of the second cake pushing rod 12 is matched with the inner diameter of the working cylinder 9. When the second motor 13 and the second cylinder 14 are started, the second motor 13 pushes the first pancake 10, and the second cylinder 14 pushes the second pancake 12, and at this time, the first pancake 10 and the second pancake 12 squeeze the powder slag in the working cylinder 9 into a cake shape. In a preferred processing embodiment, the coagulant may be sprayed into the powder residue to enhance cake formation, in this manner, effectively avoiding the powder residue becoming dust again due to excessive bagging, transportation, and drying times. When the first cake pushing 10 and the second cake pushing 12 squeeze the powder slag in the working cylinder 9 into a cake, the powder cake needs to be taken out from the working cylinder 9 for collection, so in order to realize automatic blanking (powder cake), a third cylinder 29, a cover 30 and a movable frame (not shown) are further arranged in the cake making device 4, the third cylinder 29 is fixed on the fixed frame 1, an extension shaft of the third cylinder 29 is fixedly connected with the first rotating shaft 19, the movable frame is movably connected with the fixed frame 1 through the first rotating shaft 19, the second cylinder 14 is fixed on the movable frame, when the third cylinder 29 is started, the first rotating shaft 19 drives the movable frame to rotate, the second cylinder 14 rotates, a cylindrical cover 30 covers the extension shaft end of the second cylinder 14, the inner diameter of the cover 30 is the same as the inner diameter of the working cylinder 9, and when the second cake pushing 12 is parallel to the first cake pushing 10, the cover 30 and the working cylinder 9 form a complete cylindrical structure. The projecting shaft of the third cylinder 29 drives the first rotation shaft 19 to rotate by 270 degrees.
The working principle of the structure is as follows:
1. The powder slag falls into the working cylinder 9, the second motor 13 pushes the cake pushing rod 11 to advance, at the moment, the cake pushing rod 11 (screw rod) does not rotate but does elongation movement, the second transmission flexible rotation enables the first cake pushing 10 to squeeze the powder slag towards the second cake pushing 12 through the elongation of the cake pushing rod 11;
2. the second cylinder 14 is started, and telescopic movement is carried out from the direction of the second cake push 12 to the direction of the first cake push 10, so that the second cake push 12 extrudes powder slag for a plurality of times;
3. The third cylinder 29 is started, the output shaft of the third cylinder 29 rotates 270 degrees, so that the second cylinder 14 is turned over under the drive of the first rotating shaft 19, and at this time, the second cylinder 14, the cover 30 and the second cake pusher 12 leave the working cylinder 9, so that one end of the working cylinder 9 close to the second cylinder 14 is in an open state, and the cake powder falls into a lower collecting box (not shown) from the open port.
The effect of the above process on the extrusion of the powder slag is shown in Table 2
TABLE 2
As can be seen from Table 2, when the second pancake 12 is moved in a direction of the first pancake 10, the second pancake 12 presses the powder slag 5 to 10 times, and the cake making effect is optimal when the cake stays for 30 to 50 minutes each time.
The structure of the collecting box is not the utility model point, and various arrangement modes are suggested as an upper filter screen and a lower closed box-shaped structure, so that the structure is favorable for collecting extruded water into the lower closed box-shaped structure, the extruded water is convenient to pour, and the upper filter screen is favorable for collecting and re-airing the pressed powder cake.
In the above three parts, the first motor 8, the second motor 13, the first cylinder 23, the second cylinder 14, the third cylinder 29, the first sensor 26 and the second sensor 27 are all electrically connected with the power supply, and corresponding PLC control circuit boards or operation display screens can be also provided according to the requirements of the working principle.
The working principle of the dust collection system of the present utility model is described in detail below:
Waste dust (dry dust or wet dust) collected by the dust collector falls into a gradient area 20 of the accumulation box 2 from a dust hopper, finally falls into the bottom of the accumulation box 2 filled with water along with the gradient, at the moment, the waste dust is deposited at the bottom of the accumulation box 2 to form a powder mud shape, when the collected powder mud reaches a certain amount and the powder mud in the accumulation box 2 needs to be cleaned, the first motor 8 is started to enable the brush head 7 to fall, the brush head 6 stretches into the accumulation box 2, the first sensor 26 positions the depth of the brush head 6, and simultaneously the first cylinder 23 is started to enable the stretching shaft to be longest, so that the brush head 7 changes direction along with the position change of the movable supporting plate 15, and at the moment, the brush head 6 is positioned at the bottom of the accumulation box 2; when the bristles 6 are moved back, the projecting shaft of the first cylinder 23 is moved to change the position of the movable supporting plate 15, so that a force is generated to press the bristles 7 downwards, the bristles 6 are pressed against the bottom wall of the storage tank 2, under this operation, the bristles 6 move with the powder sludge collected during the back movement, and then the bristles 7 are lifted up by the first motor 8, the bristles 6 can be always abutted against the bottom of the storage tank 2 or the bottom surface of the engagement plate 22 to ensure that the powder sludge is scraped, when the bristles 6 take out the powder sludge from the storage tank 2, the excessive water falls back into the storage tank 2, the residual powder sludge is directly conveyed to the powder sludge outlet 17 on the rear side wall 16 along the engagement plate 22 along with the bristles 6, the second sensor 27 is used for limiting the lifting position of the bristles 6, when the lifting detection point is reached, the first motor 8 stops working, powder slag falls into the hopper 28 from the powder mud outlet 17 through the guiding function of the hopper 28, and is gathered by the hopper 28, so that the powder slag falls into the blanking port 18 of the lower working cylinder 9 from the opening, after a certain amount of powder slag is accumulated, the second motor 13 is started, the second motor 13 pushes the cake pushing rod 11 to advance, the first cake pushing 10 pushes the powder slag to the second cake pushing 12 direction through the extension of the cake pushing rod 11, the second cylinder 14 is started, and the second cake pushing 12 and the first cake pushing 10 are in telescopic movement, so that the second cake pushing 12 and the first cake pushing 10 are oppositely extruded for 5-10 times, and each time stays for 30-50 minutes to form a cake, and redundant water falls into a box-shaped structure of the lower collecting box bottom in the extrusion process. When the cake making is completed, the third cylinder 29 is started, the output shaft of the third cylinder 29 rotates 270 degrees, so that the second cylinder 14 is turned over under the drive of the first rotating shaft 19, and at the moment, the second cylinder 14, the cover 30 and the second cake pushing device 12 leave the working cylinder 9, so that one end of the working cylinder 9 close to the second cylinder 14 is in an open state, a space is reserved for the falling of the cake, and the cake falls onto the filter screen of the collecting box below from the open opening.
The above process completes the whole operation in the dust collection system.
It should be noted that the device can also be used for dry dust treatment, i.e. the accumulation box is not added with water, the treatment effect is slightly worse than that of the above scheme, and the treatment process is similar to that of the above scheme, so that the description is omitted.
In order to better understand the effect of the present utility model, the chain type dust collection in the prior art was compared with the dust collection system in the present utility model under the same experimental conditions, and the results are shown in table 3.
TABLE 3 Table 3
Therefore, the dust collection system provided by the utility model has the advantages of good applicability, high safety, energy conservation, high recycling rate, no need of cleaning and convenience in transportation.
It should be noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present utility model may be modified or substituted without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered in the scope of the claims of the present utility model.
Claims (10)
1. The dust collecting system, characterized by, include: the slag cake making device comprises a working box, a first cake pushing rod, a second motor and a second air cylinder, wherein a movable supporting plate is arranged at the top of the working box, the first motor is fixed on the movable supporting plate, the brush rod penetrates through the movable supporting plate, the top of the working box stretches into the working box, the bottom end of the brush rod is connected with the brush head, the first motor controls the lifting of the brush rod, the brush head stretches into the working box when the brush rod descends, the brush head ascends to the working box when the brush rod ascends, a powder mud outlet is arranged on the rear side wall of the working box, the working cylinder is arranged below the powder mud outlet, a blanking port is arranged above the circular ring wall of the working cylinder, the powder mud outlet is aligned with the blanking motor, the second motor is fixedly arranged at the top of the working box, the second end of the brush rod is fixedly connected with the second end of the first rotary shaft, the second rotary shaft is fixedly connected with the second end of the first rotary shaft, and the second rotary shaft is fixedly connected with the second cake pushing rod, and the second rotary shaft is fixedly connected with the second end of the second rotary shaft.
2. The dust collection system of claim 1, wherein: the accumulation box is divided into a gradient area and an arc area, a dust hopper of the dust remover is arranged above the gradient area, and the working box is arranged above the arc area.
3. The dust collection system of claim 2, wherein: when the dust remover is dry dust removal, the gradient of the gradient region is 65-75 degrees; when the dust remover is wet dust removal, the gradient of the gradient area is 25-45 degrees.
4. The dust collection system of claim 2, wherein: the slag taking device further comprises a connecting plate, the connecting plate is attached to the cambered surface area, and the top end of the connecting plate is connected with the rear side wall of the working box.
5. The dust collection system of claim 2, wherein: the slag removing device further comprises a first air cylinder, the first air cylinder is arranged on the front side wall of the working box, the movable supporting plate is movably connected with the working box through a second rotating shaft, the extending shaft of the first air cylinder is fixedly connected with the movable supporting plate, and when the first air cylinder is started, the extending shaft of the first air cylinder drives the movable supporting plate to move.
6. The dust collection system of claim 5, wherein: the slag taking device further comprises an induction fixing rod, the induction fixing rod is installed on the movable supporting plate, the induction fixing rod is parallel to the hairbrush rod, a first inductor and a second inductor are installed on the induction fixing rod, the first inductor is close to the movable supporting plate, and the second inductor is far away from the movable supporting plate.
7. The dust collection system of claim 1, wherein: the slag taking device further comprises a funnel, the funnel is arranged on the rear side wall of the working box, the top and the side wall of the funnel are sealed to form an integrated structure, the funnel covers the powder mud outlet, the bottom of the funnel is open, and the opening is aligned with the blanking port.
8. The dust collection system of claim 1, wherein: the slag cake manufacturing device further comprises a third air cylinder, a cover cap and a movable frame, wherein the third air cylinder is fixed on the fixed frame, an extension shaft of the third air cylinder is fixedly connected with the first rotating shaft, the movable frame is movably connected with the fixed frame through the first rotating shaft, the second air cylinder is fixed on the movable frame, when the third air cylinder is started, the first rotating shaft drives the movable frame to rotate, so that the second air cylinder rotates, the second air cylinder is connected with the cover cap, the cover cap is sleeved on the extension shaft of the second air cylinder and the second pushing cake, and the inner diameter of the cover cap is identical to that of the working cylinder.
9. The dust collection system of claim 8, wherein: when the third cylinder is started, the extending shaft of the third cylinder drives the first rotating shaft to rotate by 0-270 degrees.
10. The dust collection system of claim 1, wherein: the brush head is provided with 3-6 rows of mounting holes, the mounting holes of any two adjacent rows are arranged in a staggered mode, a cluster of bristles consisting of a plurality of bristles is mounted in each mounting hole, the length of each bristle is 40-60 cm, the diameter of each bristle is 0.05-0.1 cm, and the bristles are made of acid and alkali resistant materials.
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CN202322671223.8U CN221063821U (en) | 2023-10-07 | 2023-10-07 | Dust collection system |
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CN202322671223.8U CN221063821U (en) | 2023-10-07 | 2023-10-07 | Dust collection system |
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