CN221061820U - Totally-enclosed dehydration system - Google Patents
Totally-enclosed dehydration system Download PDFInfo
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- CN221061820U CN221061820U CN202322323931.2U CN202322323931U CN221061820U CN 221061820 U CN221061820 U CN 221061820U CN 202322323931 U CN202322323931 U CN 202322323931U CN 221061820 U CN221061820 U CN 221061820U
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- self
- priming pump
- valve
- pipeline
- water collecting
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- 230000018044 dehydration Effects 0.000 title claims abstract description 34
- 238000006297 dehydration reaction Methods 0.000 title claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 89
- 239000010865 sewage Substances 0.000 claims abstract description 22
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 239000002689 soil Substances 0.000 abstract description 4
- 231100000331 toxic Toxicity 0.000 abstract description 4
- 230000002588 toxic effect Effects 0.000 abstract description 4
- 230000037452 priming Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Filtration Of Liquid (AREA)
Abstract
The utility model relates to the technical field of oil dehydration in petrochemical industry, in particular to a full-closed dehydration system, wherein an automatic dehydrator is connected with an oil tank; the bottom of the water collecting tank is provided with a water collecting concave part, and the water collecting tank is connected with the other end of the dewatering pipeline; one end of the self-priming pump inlet pipeline extends to a water collecting concave part of the water collecting tank, a first valve and a second valve are arranged on the self-priming pump inlet pipeline, and a first Y-shaped filter is arranged between the first valve and the second valve; the self-priming pump is connected with the other end of the inlet pipeline of the self-priming pump; one end of the self-priming pump outlet pipeline is connected to the self-priming pump, and the other end of the self-priming pump outlet pipeline is connected to the sewage treatment plant; the automatic dehydrator, the dehydration pipeline, the water collecting tank, the inlet pipeline of the self-sucking pump, the self-sucking pump and the outlet pipeline of the self-sucking pump are connected in a sealing way, so that the utility model effectively ensures that toxic and harmful gas is not discharged to the air in the whole dehydration process, and the environment and soil are not polluted, and the use is safe and reliable.
Description
Technical Field
The utility model relates to the technical field of oil dehydration in petrochemical industry, in particular to a full-closed dehydration system.
Background
Oil fields, refineries and chemical plants in the petrochemical industry all have a large number of oil tanks, and a large part of the bottoms of the oil tanks can deposit a certain amount of water. Before entering the next working procedure, the water at the bottom of the oil tank must be removed completely to ensure normal production and qualified product quality. The general dewatering operation is to drain the water at the bottom of the oil tank by means of a dewatering device, and the drained water not only contains a certain amount of oil which is not completely separated, but also contains a great amount of toxic and harmful gases such as hydrogen sulfide and sulfur dioxide. The traditional dehydration mode is to remove water at the bottom of the oil tank, discharge the water into a dehydration tank and convey the water to a sewage treatment plant through an underground sewage pipeline.
However, the dewatering mode has the following disadvantages: firstly, a large amount of toxic and harmful gases contained in the sewage volatilize into the air to pollute the air, and particularly when the content of hydrogen sulfide in the sewage is high, the life safety of operators is threatened; secondly, once leakage occurs in the underground sewage pipeline, soil and underground water can be polluted, and irreparable pollution is caused in a short period; thirdly, when the operator fails in dehydration or the dehydrator fails in dehydration, a large amount of medium stored in the oil tank leaks out of the tank, so that the environment is polluted, and huge potential safety hazards are caused.
Disclosure of utility model
In view of the defects of the prior art, the utility model provides a totally-enclosed dehydration system, which completes the processes of dehydration of an oil tank and delivery of sewage in a closed pipeline, effectively ensures that toxic and harmful gases are not discharged to the air in the whole dehydration process, does not pollute the environment and soil, and is safe and reliable to use.
In order to achieve the above purpose, the technical scheme provided by the utility model is a full-closed dehydration system, which comprises an automatic dehydrator, a dehydration pipeline, a water collecting tank, a self-priming pump inlet pipeline, a self-priming pump and a self-priming pump outlet pipeline; the automatic dehydrator is connected with the oil tank; one end of the dewatering pipeline is connected with the automatic dehydrator; the bottom of the water collecting tank is provided with a water collecting concave part which is sunken downwards, and the water collecting tank is connected with the other end of the dewatering pipeline; one end of a self-priming pump inlet pipeline extends to a water collecting concave part of the water collecting tank, a first valve and a second valve are arranged on the self-priming pump inlet pipeline, and a first Y-shaped filter is arranged between the first valve and the second valve; the self-priming pump is connected with the other end of the inlet pipeline of the self-priming pump; one end of a self-priming pump outlet pipeline is connected to the self-priming pump, and the other end of the self-priming pump outlet pipeline is connected to a sewage treatment plant; the automatic dehydrator, the dehydration pipeline, the water collecting tank, the self-priming pump inlet pipeline, the self-priming pump and the self-priming pump outlet pipeline are connected in a sealing way.
Further, the dewatering pipeline is an inclined pipeline, and the water collecting tank is lower than the automatic dewatering device.
Further, the first valve and the second valve are both hand valves.
Further, the first valve and the second valve are electromagnetic valves.
Further, the totally-enclosed dehydration system comprises a self-priming pump inlet branch pipe, one end of the self-priming pump inlet branch pipe extends to a water collecting concave part of the water collecting tank, the other end of the self-priming pump inlet branch pipe is connected to the self-priming pump inlet pipe at the downstream of the second valve, and a third valve and a fourth valve are arranged on the self-priming pump inlet branch pipe.
Further, a second Y-shaped filter is arranged between the third valve and the fourth valve.
Further, the water collecting concave part is a groove with the bottom of the water collecting tank recessed downwards.
Preferably, the grooves are hemispherical pits.
The utility model has the beneficial effects that: sewage enters the water collecting tank through the dewatering pipe by the automatic dehydrator, and is then conveyed to a sewage treatment plant by the self-priming pump. In the whole process, sewage is carried out in a closed pipeline and equipment without contacting with the external environment, so that the pollution to the environment and soil is avoided, and the use is safe and reliable.
Drawings
FIG. 1 is a schematic diagram of a totally enclosed dewatering system according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a totally enclosed dewatering system according to another embodiment of the present utility model;
In the figure: 100. an automatic dehydrator is arranged on the upper surface of the water tank,
200. A dewatering pipeline is arranged on the water inlet pipe,
300. A water collecting tank 310, a water collecting concave part,
400. A self priming pump inlet tube 410, a first valve 420, a second valve 430, a first Y-filter,
500. A self-priming pump,
600. An outlet pipeline of the self-priming pump,
700. A self priming pump inlet branch pipe, 710, a third valve, 720, a fourth valve, 730, a second Y-filter,
10. Oil tank, 20, sewage treatment plant.
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.
Referring to fig. 1, a totally enclosed dehydration system includes an automatic dehydrator 100, a dehydration pipe 200, a water collection tank 300, a self priming pump inlet pipe 400, a self priming pump 500, and a self priming pump outlet pipe 600; the automatic dehydrator 100 is connected with the oil tank 10; one end of the dehydrating pipe 200 is connected with the automatic dehydrator 100; the bottom of the water collecting tank 300 has a water collecting concave part 310 which is concave downward, and the water collecting tank 300 is connected with the other end of the dewatering pipe 200; one end of the self-priming pump inlet pipeline 400 extends to the water collecting concave part 310 of the water collecting tank 300, a first valve 410 and a second valve 420 are arranged on the self-priming pump inlet pipeline 400, and a first Y-shaped filter 430 is arranged between the first valve 410 and the second valve 420; the self-priming pump 500 is connected with the other end of the self-priming pump inlet pipe 400; one end of the self-priming pump outlet pipe 600 is connected to the self-priming pump 500, and the other end of the self-priming pump outlet pipe 600 is connected to the sewage treatment plant 20; the automatic dehydrator 100, the dehydration pipeline 200, the water collection tank 300, the self-priming pump inlet pipeline 400, the self-priming pump 500 and the self-priming pump outlet pipeline 600 are connected in a sealing way.
Specifically, aS an example, the automatic dehydrator 100 may be a Katai CTA-AS30W automatic dehydrator; the first Y-filter 430 and the second Y-filter 730 can be selected from the type of tin western SRY III.
The working flow of the utility model is as follows: firstly, sewage is separated from the oil tank 10 through the automatic dehydrator 100 and flows into the water collecting tank 300 through the dehydration pipeline 200; then enters the self-priming pump 500 through the self-priming pump inlet pipeline 400 by siphoning, is pressurized by the self-priming pump 500 and is conveyed to the sewage treatment plant 20. The sewage is in a closed environment in the whole process and is not contacted with the outside.
The totally-enclosed dewatering system is provided with the water collection tank 300, and the water collection concave part 310 is arranged in the water collection tank 300, one end of the self-sucking pump inlet pipeline 400 extends into the water collection concave part 310 of the water collection tank 300, the self-sucking pump 500 pumps water from the water collection tank 300 to the external sewage treatment plant 20 for conveying, and the automatic dewatering device 100, the dewatering pipeline 200, the water collection tank 300, the self-sucking pump inlet pipeline 400, the self-sucking pump 500 and the self-sucking pump outlet pipeline 600 are in sealing connection.
In addition, the water collection tank 300 is provided with a water collection recess 310, referring to fig. 1, the water collection recess 310 is a groove formed by downwardly recessing the bottom of the water collection tank 300, the sewage entering the water collection tank 300 contains a certain amount of oil, the density of the oil is low, the oil floats on the water surface, the water is sunk at the lower part of the water collection tank 300, particularly, the water is accumulated in the water collection recess 310, and one end of the self-sucking pump inlet pipeline 400 extends into the water collection recess 310 of the water collection tank 300, so as to ensure that the sewage containing a small amount of oil or even no oil is pumped out.
It should be noted that, the automatic dehydrator 100 is generally composed of a cylinder, a water inlet valve, a water outlet valve and an automatic control device, which utilizes the density difference between different oil media and water to generate buoyancy and adopts a lever principle, and relies on the buoyancy difference of the pontoon in the oil-water media to make the pontoon move up and down, and the obtained buoyancy difference is amplified by a high-sensitivity lever system to realize the control of opening and closing of the drain valve, thereby achieving automatic operation. The automatic dehydrator 100 is connected to the lower part of the oil tank through a pipeline, automatically opens the drain water by using the mechanical force generated by buoyancy, and can be automatically closed after the drain water is completed, without manual intervention, without consuming energy, and without explosion-proof problem. Not only ensures the safe operation of production, but also reduces the labor intensity of workers and environmental pollution. The device has the advantages of wide application range, convenient installation and use, good safety performance and high reliability.
Referring to fig. 1, in one embodiment, the dewatering pipe 200 is an inclined pipe, and the water collection tank 300 is lower than the automatic dehydrator 100. The totally-enclosed dehydration system sets the dehydration pipe 200 as an inclined pipe and the water collection tank 300 is lower than the automatic dehydrator 100, and sewage flows into the water collection tank 300 by gravity without external force, thus reducing the operation cost of the apparatus to some extent.
In one embodiment, the first valve 410 and the second valve 420 are both hand valves.
In another embodiment, the first valve 410 and the second valve 420 are electromagnetic valves.
Referring to fig. 2, in an embodiment, the hermetically sealed dehydration system includes a self-priming pump inlet branch pipe 700, one end of the self-priming pump inlet branch pipe 700 extends to the water collection recess 310 of the water collection tank 300, the other end of the self-priming pump inlet branch pipe 700 is connected to the self-priming pump inlet pipe 400 downstream of the second valve 420, and a third valve 710 and a fourth valve 720 are provided on the self-priming pump inlet branch pipe 700.
It should be noted that, as shown in fig. 2, in one embodiment, the water collection recess 310 is a strip-shaped groove formed at the bottom of the water collection tank 300 and disposed along the width direction of the water collection tank 300, and the self-priming pump inlet pipe 400 and the self-priming pump inlet branch pipe 700 extend into two sides of the water collection recess 310 respectively. The water collecting concave portion 310 may have a hemispherical shape or a hemispherical shape, which is formed in the middle, in addition to the elongated shape shown in fig. 2. In cooperation therewith, the self-priming pump inlet conduit 400 and the self-priming pump inlet branch conduit 700 can be extended into the equivalent radial positions of the hemispherical pit, respectively.
The above-mentioned totally enclosed dehydration system is provided with a self-priming pump inlet pipe 400 and a self-priming pump inlet branch pipe 700, when the first Y-filter 430 on the self-priming pump inlet pipe 400 fails, the first valve 410 and the second valve 420 can be closed, i.e. the self-priming pump inlet pipe 400 is isolated, the third valve 710 and the fourth valve 720 are opened, and the self-priming pump inlet branch pipe 700 is utilized for sewage transportation.
Further, a second Y-filter 730 is disposed between the third valve 710 and the fourth valve 720.
Further, in an embodiment, a tightness test interface is formed on the water collection tank 300, which may be a through hole formed on the top of the water collection tank 300, and a sealing plug is installed on the tightness test interface in a sealing manner. When the water collection tank 300 and the pipeline tightness test are required to be carried out on line, only the sealing plug is required to be removed, the test air pipe is externally connected, the test part is immersed in water, the air inlet of the test air pipe is carried out, and whether the water collection tank 300 and the pipeline tightness are in air leakage or not is observed.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature. It will be understood that when an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Claims (8)
1. A totally-enclosed dehydration system is characterized in that: comprising
The automatic dehydrator is connected with the oil tank;
one end of the dewatering pipeline is connected with the automatic dehydrator;
the bottom of the water collecting tank is provided with a water collecting concave part which is sunken downwards, and the water collecting tank is connected with the other end of the dewatering pipeline;
a first valve and a second valve are arranged on the self-priming pump inlet pipeline, and a first Y-shaped filter is arranged between the first valve and the second valve;
The self-priming pump is connected with the other end of the inlet pipeline of the self-priming pump; and
One end of the self-priming pump outlet pipeline is connected to the self-priming pump, and the other end of the self-priming pump outlet pipeline is connected to a sewage treatment plant;
the automatic dehydrator, the dehydration pipeline, the water collecting tank, the self-priming pump inlet pipeline, the self-priming pump and the self-priming pump outlet pipeline are connected in a sealing way.
2. A hermetically sealed dehydration system in accordance with claim 1 wherein: the dewatering pipeline is an inclined pipeline, and the water collecting tank is lower than the automatic dewatering device.
3. A hermetically sealed dehydration system in accordance with claim 1 wherein: the first valve and the second valve are both hand valves.
4. A hermetically sealed dehydration system in accordance with claim 1 wherein: the first valve and the second valve are electromagnetic valves.
5. A totally enclosed dewatering system according to any one of claims 1-4, characterized in that: the full-closed dewatering system further comprises a self-priming pump inlet branch pipe, one end of the self-priming pump inlet branch pipe extends to a water collecting concave part of the water collecting tank, the other end of the self-priming pump inlet branch pipe is connected to the self-priming pump inlet pipe at the downstream of the second valve, and a third valve and a fourth valve are arranged on the self-priming pump inlet branch pipe.
6. A hermetically sealed dehydration system in accordance with claim 5 wherein: and a second Y-shaped filter is arranged between the third valve and the fourth valve.
7. A totally enclosed dewatering system according to any one of claims 1-4, characterized in that: the water collecting concave part is a groove with the bottom of the water collecting tank recessed downwards.
8. A hermetically sealed dehydration system in accordance with claim 7 wherein: the groove is a hemispherical pit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322323931.2U CN221061820U (en) | 2023-08-29 | 2023-08-29 | Totally-enclosed dehydration system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322323931.2U CN221061820U (en) | 2023-08-29 | 2023-08-29 | Totally-enclosed dehydration system |
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Publication Number | Publication Date |
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CN221061820U true CN221061820U (en) | 2024-06-04 |
Family
ID=91263594
Family Applications (1)
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CN202322323931.2U Active CN221061820U (en) | 2023-08-29 | 2023-08-29 | Totally-enclosed dehydration system |
Country Status (1)
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CN (1) | CN221061820U (en) |
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2023
- 2023-08-29 CN CN202322323931.2U patent/CN221061820U/en active Active
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