CN221056393U - Ultrasonic flaw detection device with high adjustability - Google Patents
Ultrasonic flaw detection device with high adjustability Download PDFInfo
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- CN221056393U CN221056393U CN202322652355.6U CN202322652355U CN221056393U CN 221056393 U CN221056393 U CN 221056393U CN 202322652355 U CN202322652355 U CN 202322652355U CN 221056393 U CN221056393 U CN 221056393U
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Abstract
The utility model discloses a high-adjustability ultrasonic flaw detection device, which comprises a base; the base is used for supporting the structural element, a transverse flaw detection adjusting assembly, a transverse flaw detection clamping assembly, a longitudinal flaw detection adjusting assembly and a longitudinal flaw detection clamping assembly are arranged on the base, and a pressing consolidation assembly is arranged on the workbench; the utility model relates to the technical field of ultrasonic flaw detection, which has the following beneficial effects: the device can scan in two directions through the bidirectional adjustment of the transverse flaw detection adjusting assembly and the longitudinal flaw detection adjusting assembly, and meanwhile, the device can be adapted when detecting special long-size parts through the matching of the transverse flaw detection clamping assembly and the longitudinal flaw detection clamping assembly, so that the practicability of the device is enhanced, and the working efficiency of flaw detection work can be improved.
Description
Technical Field
The utility model relates to the technical field of ultrasonic flaw detection, in particular to a high-adjustability ultrasonic flaw detection device.
Background
The ultrasonic flaw detection is a high-efficiency and accurate flaw detection mode, can rapidly, conveniently, nondestructively and accurately detect, position, evaluate and diagnose various defects in a workpiece, and is widely applied to industries such as boilers, pressure vessels, aerospace, aviation, electric power, petroleum, chemical industry, offshore petroleum, pipelines, military industry, ship manufacturing, automobiles, mechanical manufacturing, metallurgy, metal processing industry, steel structures, railway traffic, nuclear power, universities and the like.
In addition to the hand-held ultrasonic flaw detector, in order to facilitate flaw detection and improve accuracy, automatic flaw detection instruments are available in the market at present, but the adjustability of the automatic flaw detection instruments is limited, so that one instrument cannot be simultaneously adapted to parts with various sizes, and the use of the flaw detection instruments is limited.
Disclosure of utility model
In order to achieve the above purpose, the utility model is realized by the following technical scheme: an ultrasonic flaw detection device with high adjustability comprises a base; the base is used for supporting the structural element and is provided with a transverse flaw detection adjusting assembly, a transverse flaw detection clamping assembly, a longitudinal flaw detection adjusting assembly and a longitudinal flaw detection clamping assembly;
Wherein, horizontal fault detection adjusting part includes: the device comprises a first driving groove, a first screw rod module and a supporting table;
The first driving groove is formed in the base, the first screw rod module is installed in the first driving groove, and the bottom of the supporting table is connected with a sliding block of the first screw rod module.
Preferably, the transverse flaw detection clamping assembly comprises: the device comprises a first adjusting column, a second driving groove, a second screw rod module, a first lifting frame, a first guide hole, a first guide rod, a fixed plate, a guide groove, a sliding rod, a sliding block, a threaded hole, a threaded rod, a hand wheel, a clamping plate and a rotating bearing, wherein the first lifting frame is arranged on the first lifting frame;
The first adjusting column is installed at the rear of the base, the second driving groove is formed in the first adjusting column, the first guide rod is connected to the base, the first guide hole is formed in the first lifting frame and sleeved on the first guide rod, the fixing plate is installed on the front surface of the first lifting frame, the threaded hole is formed in the fixing plate, the threaded rod is installed on the threaded hole, the hand wheel is connected to the threaded rod, the clamping plate is connected to the other end of the threaded rod through the rotating bearing, the guide groove is formed in the front surface of the first lifting frame, the sliding block is installed in the guide groove, and the sliding rod is connected to the clamping plate and extends into the guide groove to be connected with the sliding block.
Preferably, the longitudinal flaw detection adjusting assembly comprises: the device comprises a second guide hole, a second guide rod, a second lifting frame, a second adjusting column, a third driving groove, a third screw rod module, a motor box, a driving motor, an annular frame, a rotating shaft, a sliding groove, a sliding frame, an equipment frame, a scanning probe, a mounting groove, an internal tooth ring, a transmission groove, a rotating motor and a gear;
The second guide hole is formed in the second lifting frame, the second guide rod is mounted on the supporting table, the second lifting frame is sleeved on the second guide rod through the second guide hole, the second adjusting column is mounted on the supporting table, the third driving groove is formed in the second adjusting column, the third screw rod module is mounted in the third driving groove, the second lifting frame is connected with the sliding block on the third screw rod module, the motor box is mounted on the side of the second lifting frame, the annular frame is mounted between the second lifting frames through a rotating shaft, the driving motor is mounted in the motor box, the output end of the driving motor is connected with the rotating shaft, the sliding groove is formed in the inner wall of the annular frame, the mounting groove is formed in the inner wall surface of the sliding groove, the sliding frame is clamped in the sliding groove, the equipment frame is mounted on the sliding frame, the scanning probe is mounted on the equipment frame, the inner tooth ring is fixed in the mounting groove, the transmission groove is formed in the sliding frame, the transmission motor is mounted on the rotating shaft, and the transmission end of the rotating gear is meshed with the inner tooth ring.
Preferably, the longitudinal flaw detection adjusting assembly comprises: the device comprises a fourth driving groove, a screw sliding block, a fixed clamp, a movable clamp and a hand-operated disc;
The screw rod is rotatably installed in the fourth driving groove through a connecting piece, the screw rod sliding block is sleeved on the screw rod sliding block, the bottom of the movable clamp is connected with the screw rod sliding block, the fixing clamp is installed at the position, opposite to the movable clamp, on the supporting table, and the hand-operated disc is connected with the rotating end of the screw rod.
Preferably, rubber pads are arranged on the clamping plate, the fixing clamp and the moving clamp.
Advantageous effects
This ultrasonic flaw detection device of high adjustability possesses following beneficial effect:
The device can scan in two directions through the bidirectional adjustment of the transverse flaw detection adjusting assembly and the longitudinal flaw detection adjusting assembly, and meanwhile, the device can be adapted when detecting special long-size parts through the matching of the transverse flaw detection clamping assembly and the longitudinal flaw detection clamping assembly, so that the practicability of the device is enhanced, and the working efficiency of flaw detection work can be improved.
Drawings
Fig. 1 is a schematic three-dimensional view of an ultrasonic flaw detection device with high adjustability according to the present utility model.
Fig. 2 is a schematic front sectional view of an ultrasonic flaw detection apparatus with high adjustability according to the present utility model.
Fig. 3 is a partially enlarged schematic view of a transverse flaw detection clamping assembly of the ultrasonic flaw detection device with high adjustability.
Fig. 4 is a schematic top view of an ultrasonic flaw detection apparatus with high adjustability according to the present utility model.
Fig. 5 is a schematic enlarged view of a part of a transverse flaw detection clamping assembly of the ultrasonic flaw detection device with high adjustability.
Fig. 6 is a partially enlarged schematic view of a longitudinal flaw detection adjusting assembly of the ultrasonic flaw detection apparatus with high adjustability according to the present utility model.
Fig. 7 is a three-dimensional enlarged schematic view of a longitudinal flaw detection adjusting assembly of the ultrasonic flaw detection device with high adjustability.
Fig. 8 is a schematic top view of a longitudinal flaw detection adjusting assembly of the ultrasonic flaw detection device with high adjustability according to the present utility model.
Fig. 9 is a schematic diagram illustrating the matching of parts of a longitudinal flaw detection adjusting assembly of the ultrasonic flaw detection device with high adjustability according to the present utility model.
In the figure: 1. a base; 2. a first driving groove; 3. the first screw rod module; 4. a support table; 5. a first adjustment column; 6. a second driving groove; 7. the second lead screw module; 8. a first lifting frame; 9. a first guide hole; 10. a first guide bar; 11. a fixing plate; 12. a guide groove; 13. a slide bar; 14. a sliding block; 15. a threaded hole; 16. a threaded rod; 17. a hand wheel; 18. a clamping plate; 19. a rotating bearing; 20. a second guide hole; 21. a second guide bar; 22. a second lifting frame; 23. a second adjustment column; 24. a third driving groove; 25. the third screw rod module; 26. a motor box; 27. a driving motor; 28. an annular frame; 29. a rotating shaft; 30. a sliding groove; 31. a carriage; 32. an equipment rack; 33. a scanning probe; 34. a mounting groove; 35. an internal tooth ring; 36. a transmission groove; 37. a rotating electric machine; 38. a gear; 39. a fourth driving groove; 40. a screw rod; 41. a screw rod sliding block; 42. a fixing clamp; 43. a moving clamp; 44. a hand-operated disc;
Detailed Description
All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-9, the present utility model provides a technical solution.
An ultrasonic flaw detection device with high adjustability comprises a base 1; the base 1 is used for supporting structural elements, and a transverse flaw detection adjusting assembly, a transverse flaw detection clamping assembly, a longitudinal flaw detection adjusting assembly and a longitudinal flaw detection clamping assembly are arranged on the base 1;
Wherein, horizontal fault detection adjusting part includes: a first driving groove 2, a first screw module 3 and a supporting table 4;
The first driving groove 2 is formed in the base 1, the first screw rod module 3 is installed in the first driving groove 2, and the bottom of the supporting table 4 is connected with a sliding block of the first screw rod module 3;
It should be noted that, the flaw detection device of the present case can adapt to small-size part and long-size part simultaneously, and when the long-size part of detecting a flaw carries out transverse adjustment, the operation of first lead screw module 3 can drive supporting bench 4 to open to inside translation regulation.
Preferably, still further, the transverse flaw detection clamping assembly includes: the device comprises a first adjusting column 5, a second driving groove 6, a second screw rod module 7, a first lifting frame 8, a first guide hole 9, a first guide rod 10, a fixed plate 11, a guide groove 12, a sliding rod 13, a sliding block 14, a threaded hole 15, a threaded rod 16, a hand wheel 17, a clamping plate 18 and a rotary bearing 19;
The first adjusting column 5 is installed at the rear of the base 1, the second driving groove 6 is formed in the first adjusting column 5, the first guide rod 10 is connected to the base 1, the first guide hole 9 is formed in the first lifting frame 8 and sleeved on the first guide rod 10, the fixing plate 11 is installed on the front surface of the first lifting frame 8, the threaded hole 15 is formed in the fixing plate 11, the threaded rod 16 is installed on the threaded hole 15, the hand wheel 17 is connected to the threaded rod 16, the clamping plate 18 is connected to the other end of the threaded rod 16 through the rotating bearing 19, the guide groove 12 is formed in the front surface of the first lifting frame 8, the sliding block 14 is installed in the guide groove 12, and the sliding rod 13 is connected to the clamping plate 18 and extends into the guide groove 12 to be connected with the sliding block 14.
It should be noted that, when clamping the long-size part, the part is put down, the hand wheel 17 is rotated to drive the threaded rod 16 to rotate in the threaded hole 15, so that the clamping plate 18 is pushed to move inwards through the rotating bearing 19 until the part is clamped, the sliding rod 13 moves along with the clamping plate 18 in the guide groove 12 through the sliding block 14, the stable state of the clamping plate 18 can be ensured, and the first lifting frame 8 can be driven to lift and adjust on the first guide rod 10 through the second screw rod module 7.
Preferably, still further, the longitudinal flaw detection adjusting assembly includes: the second guide hole 20, the second guide bar 21, the second lifting frame 22, the second adjusting column 23, the third driving groove 24, the third screw module 25, the motor box 26, the driving motor 27, the annular frame 28, the rotating shaft 29, the sliding groove 30, the sliding frame 31, the equipment frame 32, the scanning probe 33, the mounting groove 34, the internal tooth ring 35, the transmission groove 36, the rotating motor 37 and the gear 38;
The second guide hole 20 is formed in the second lifting frame 22, the second guide rod 21 is mounted on the supporting table 4, the second lifting frame 22 is sleeved on the second guide rod 21 through the second guide hole 20, the second adjusting column 23 is mounted on the supporting table 4, the third driving groove 24 is formed in the second adjusting column 23, the third screw rod module 25 is mounted in the third driving groove 24, the second lifting frame 22 is connected with a sliding block on the third screw rod module 25, the motor box 26 is mounted on the side of the second lifting frame 22, the annular frame 28 is mounted between the second lifting frames 22 through the rotating shaft 29, the driving motor 27 is mounted in the motor box 26, the output end of the driving motor 27 is connected with the rotating shaft 29, the sliding groove 30 is formed in the inner wall of the annular frame 28, the mounting groove 34 is formed in the inner wall of the sliding groove 30, the sliding frame 31 is clamped in the sliding groove 30, the equipment frame 32 is mounted on the sliding frame 31, the motor box 26 is mounted on the side of the second lifting frame 22, the motor box is mounted on the inner tooth frame 32, the inner tooth frame 37 is mounted on the inner tooth frame 37 of the rotating frame 37, and the transmission groove 37 is meshed with the transmission groove 35.
It should be noted that, when the small part is inspected, the third screw rod module 25 may drive the second lifting frame 22 to lift and adjust, so as to drive the ring frame 28 and the scanning probe 33 to lift and adjust, so that the scanning probe 33 may lift and scan, then the rotating motor 37 drives the gear 38 to rotate, so that the gear 38 may move on the inner tooth ring 35, thereby driving the sliding frame 31 to rotate in the sliding groove 30, and then the scanning probe 33 may be driven to perform circular motion on the inner ring of the ring frame 28, so as to complete a circle of scanning on the surface of the part, and when the long part is scanned, the driving motor 27 may drive the ring frame 28 to rotate to a longitudinal state, so as to sleeve the ring frame 28 on the part clamped in the transverse direction for scanning.
Preferably, still further, the longitudinal flaw detection adjusting assembly includes: a fourth driving groove 39, a screw 40, a screw slider 41, a fixed clamp 42, a movable clamp 43 and a hand crank 44;
The fourth driving groove 39 is formed in the supporting table 4, the screw 40 is rotatably mounted in the fourth driving groove 39 through a connecting piece, the screw slider 41 is sleeved on the screw slider, the bottom of the moving clamp 43 is connected with the screw slider 41, the fixing clamp 42 is mounted on the supporting table 4 at a position opposite to the moving clamp 43, and the hand crank is connected with the rotating end of the screw 40.
During clamping of a common small part, the hand crank 44 drives the screw 40 to rotate, so that the screw slider 41 with internal threads drives the upper moving clamp 43 to move toward the fixed clamp 42 on the screw 40, thereby completing clamping of the part.
Preferably, further, rubber pads are provided on the clamping plate 18, the fixing clamp 42 and the moving clamp 43.
The rubber pad is used for preventing the surface of the part from being scratched when the part is clamped.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. An ultrasonic flaw detection device with high adjustability comprises a base; the base is used for supporting the structural element and is characterized in that a transverse flaw detection adjusting assembly, a transverse flaw detection clamping assembly, a longitudinal flaw detection adjusting assembly and a longitudinal flaw detection clamping assembly are arranged on the base;
Wherein, horizontal fault detection adjusting part includes: the device comprises a first driving groove, a first screw rod module and a supporting table;
The first driving groove is formed in the base, the first screw rod module is installed in the first driving groove, and the bottom of the supporting table is connected with a sliding block of the first screw rod module.
2. The high adjustability ultrasonic inspection device of claim 1, wherein the transverse inspection clamp assembly comprises: the device comprises a first adjusting column, a second driving groove, a second screw rod module, a first lifting frame, a first guide hole, a first guide rod, a fixed plate, a guide groove, a sliding rod, a sliding block, a threaded hole, a threaded rod, a hand wheel, a clamping plate and a rotating bearing, wherein the first lifting frame is arranged on the first lifting frame;
The first adjusting column is installed at the rear of the base, the second driving groove is formed in the first adjusting column, the first guide rod is connected to the base, the first guide hole is formed in the first lifting frame and sleeved on the first guide rod, the fixing plate is installed on the front surface of the first lifting frame, the threaded hole is formed in the fixing plate, the threaded rod is installed on the threaded hole, the hand wheel is connected to the threaded rod, the clamping plate is connected to the other end of the threaded rod through the rotating bearing, the guide groove is formed in the front surface of the first lifting frame, the sliding block is installed in the guide groove, and the sliding rod is connected to the clamping plate and extends into the guide groove to be connected with the sliding block.
3. The high-adjustability ultrasonic testing device of claim 1, wherein the longitudinal testing adjustment assembly comprises: the device comprises a second guide hole, a second guide rod, a second lifting frame, a second adjusting column, a third driving groove, a third screw rod module, a motor box, a driving motor, an annular frame, a rotating shaft, a sliding groove, a sliding frame, an equipment frame, a scanning probe, a mounting groove, an internal tooth ring, a transmission groove, a rotating motor and a gear;
The second guide hole is formed in the second lifting frame, the second guide rod is mounted on the supporting table, the second lifting frame is sleeved on the second guide rod through the second guide hole, the second adjusting column is mounted on the supporting table, the third driving groove is formed in the second adjusting column, the third screw rod module is mounted in the third driving groove, the second lifting frame is connected with the sliding block on the third screw rod module, the motor box is mounted on the side of the second lifting frame, the annular frame is mounted between the second lifting frames through a rotating shaft, the driving motor is mounted in the motor box, the output end of the driving motor is connected with the rotating shaft, the sliding groove is formed in the inner wall of the annular frame, the mounting groove is formed in the inner wall surface of the sliding groove, the sliding frame is clamped in the sliding groove, the equipment frame is mounted on the sliding frame, the scanning probe is mounted on the equipment frame, the inner tooth ring is fixed in the mounting groove, the transmission groove is formed in the sliding frame, the transmission motor is mounted on the rotating shaft, and the transmission end of the rotating gear is meshed with the inner tooth ring.
4. The high-adjustability ultrasonic testing device of claim 1, wherein the longitudinal testing adjustment assembly comprises: the device comprises a fourth driving groove, a screw sliding block, a fixed clamp, a movable clamp and a hand-operated disc;
The screw rod is rotatably installed in the fourth driving groove through a connecting piece, the screw rod sliding block is sleeved on the screw rod sliding block, the bottom of the movable clamp is connected with the screw rod sliding block, the fixing clamp is installed at the position, opposite to the movable clamp, on the supporting table, and the hand-operated disc is connected with the rotating end of the screw rod.
5. The ultrasonic flaw detector according to claim 2, wherein rubber pads are provided on the clamping plate, the fixing clamp and the moving clamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322652355.6U CN221056393U (en) | 2023-09-28 | 2023-09-28 | Ultrasonic flaw detection device with high adjustability |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322652355.6U CN221056393U (en) | 2023-09-28 | 2023-09-28 | Ultrasonic flaw detection device with high adjustability |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221056393U true CN221056393U (en) | 2024-05-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322652355.6U Active CN221056393U (en) | 2023-09-28 | 2023-09-28 | Ultrasonic flaw detection device with high adjustability |
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| Country | Link |
|---|---|
| CN (1) | CN221056393U (en) |
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2023
- 2023-09-28 CN CN202322652355.6U patent/CN221056393U/en active Active
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