CN221050789U

CN221050789U - Intelligent cleaner for rubber belt conveyor

Info

Publication number: CN221050789U
Application number: CN202322876530.XU
Authority: CN
Inventors: 单世典
Original assignee: Individual
Current assignee: Individual
Priority date: 2023-10-25
Filing date: 2023-10-25
Publication date: 2024-05-31
Anticipated expiration: 2033-10-25

Abstract

The utility model provides an intelligent cleaner for a belt conveyor, relates to the technical field of cleaning equipment, and solves the technical problem that a belt conveyor cleaner in the prior art lacks a function of detecting the state of a belt conveyor and temporarily stopping working. The device comprises a detection unit, a control unit, an adjusting mechanism and a sweeper body, wherein the detection unit, the control unit and the adjusting mechanism are all arranged on a belt conveyor, the detection unit is in communication connection with the control unit, the control unit is electrically connected with the adjusting mechanism, the adjusting mechanism is connected with the sweeper body, and the adjusting mechanism can drive a scraping end of the sweeper body to be far away from or close to a belt on the belt conveyor; the detection unit is used for detecting the state of the belt conveyor and can be transmitted to the control unit.

Description

Intelligent cleaner for rubber belt conveyor

Technical Field

The utility model relates to the technical field of cleaning equipment, in particular to an intelligent cleaner for a rubber belt conveyor.

Background

In recent years, in order to obtain better economic benefit, coal mines, power plants, coal washery and cement plants in China gradually adopt belt conveyors to transport cement and other powder materials; however, since cement and other powder materials often have certain viscosity or self-adsorptivity, the powder materials are adhered to a return belt of a belt conveyor and are difficult to clean, and a belt conveyor cleaner is generally adopted to clean the belt conveyor at present.

The present inventors found that there are at least the following technical problems in the prior art:

In the prior art, when the belt conveyor cleaner is in an idle state or the belt connector or the surface of the belt is not attached, the belt conveyor cleaner is still in a working state all the time when the belt conveyor cleaner is in the idle state or the surface of the belt is not attached, so that the belt conveyor cleaner is easy to damage. The existing belt cleaner lacks a function of detecting the state of the belt and temporarily stopping the operation.

Disclosure of utility model

The utility model aims to provide an intelligent cleaner for a belt conveyor, which aims to solve the technical problem _. that the belt conveyor cleaner in the prior art lacks a function of detecting the state of the belt conveyor and temporarily stopping working, and a plurality of technical effects which can be produced by the preferred technical proposal among a plurality of technical proposals provided by the utility model are explained in detail below.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the utility model provides an intelligent cleaner for a belt conveyor, which comprises a detection unit, a control unit, an adjusting mechanism and a cleaner body, wherein the detection unit, the control unit and the adjusting mechanism are all arranged on a belt conveyor, the detection unit is in communication connection with the control unit, the control unit is electrically connected with the adjusting mechanism, the adjusting mechanism is connected with the cleaner body, and the adjusting mechanism can drive a scraping end of the cleaner body to be far away from or close to a belt on the belt conveyor;

the detection unit is used for detecting the state of the belt conveyor and can be transmitted to the control unit.

Optionally, the adjustment mechanism includes casing, drive arrangement and scraper axle subassembly, drive arrangement with the scraper axle subassembly is all installed in the casing, drive arrangement with the tip of scraper axle subassembly is connected, drive arrangement with the control unit electricity is connected, the link of sweeper body stretches into in the casing and with the side of scraper axle subassembly is connected.

Optionally, an opening is provided on the housing.

Optionally, the driving device comprises a motor, a speed reducer and a coupling, the motor is electrically connected with the control unit, a motor shell is connected with the shell, an output shaft of the motor is connected with an input end of the speed reducer, an output end of the speed reducer is connected with the coupling, and the coupling is connected with the scraper shaft assembly.

Optionally, the scraper shaft assembly includes scraper pivot, rotating member, connecting strip and gear train, the number of rotating member is two, two the rotating member respectively with the both ends of scraper pivot are connected, one the rotating member with the gear train is connected, another the rotating member with the lateral wall of casing is connected, the gear train with drive arrangement is connected, the connecting strip with the lateral wall of scraper pivot is connected, the connecting strip with the link of sweeper body is connected.

Optionally, the gear set includes a large gear member and a small gear member, the large gear member and the small gear member are in meshed connection, the small gear member is connected with the driving device, and the large gear member is connected with the rotating member.

Optionally, a support plate is disposed in the housing.

Optionally, a connecting groove is formed in the sweeper body.

The intelligent belt conveyor sweeper provided by the utility model has the advantages that in the working process of the belt conveyor, the detection unit can monitor the state of the belt conveyor in real time, namely whether the belt conveyor is in idle running or whether the belt connector on the belt conveyor reaches the lower part of the sweeper body or whether attachments exist on the surface of the belt or not, and transmits the information to the control unit, the control unit controls the operation of the regulating mechanism according to the received information so as to drive the sweeper body to be far away from or close to the belt on the belt conveyor, thereby realizing temporary stopping of cleaning the belt conveyor, reducing the abrasion of the sweeper body and prolonging the service life of the sweeper body, and solving the technical problem that the belt conveyor sweeper in the prior art lacks a function of detecting the state of the belt conveyor and temporarily stopping the work _.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is an exploded view of an intelligent sweeper for a belt conveyor according to an embodiment of the present utility model;

FIG. 2 is an exploded view of another side of an intelligent sweeper for a belt conveyor according to an embodiment of the present utility model;

Fig. 3 is a side view of an intelligent sweeper for a belt conveyor according to an embodiment of the present utility model.

1, An adjusting mechanism; 11. a housing; 111. a support plate; 12. a driving device; 121. a motor; 122. a speed reducer; 123. a coupling; 13. a doctor shaft assembly; 131. a scraper shaft; 132. a rotating member; 133. a connecting strip; 134. a gear set; 1341. a large gear member; 1342. a pinion member;

2. a cleaner body; 21. and a connecting groove.

Detailed Description

In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be described in detail below. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, based on the examples herein, which are within the scope of the utility model as defined by the claims, will be within the scope of the utility model as defined by the claims.

In the description of the present utility model, it is to be noted that, unless otherwise indicated, the meaning of "plurality" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", etc., refer to an orientation or positional relationship based on that shown in the drawings, and are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "mounted", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model can be understood as appropriate by those of ordinary skill in the art.

The utility model provides an intelligent cleaner for a belt conveyor, which comprises a detection unit, a control unit, an adjusting mechanism 1 and a cleaner body 2, wherein the detection unit, the control unit and the adjusting mechanism 1 are all arranged on the belt conveyor, the detection unit is in communication connection with the control unit, the control unit is electrically connected with the adjusting mechanism 1, the adjusting mechanism 1 is connected with the cleaner body 2, and the adjusting mechanism 1 can drive a scraping end of the cleaner body 2 to be far away from or close to a belt on the belt conveyor;

The detection unit is used for detecting the state of the belt conveyor and can be transmitted to the control unit. According to the intelligent belt conveyor sweeper provided by the utility model, in the working process of the belt conveyor, the detection unit can monitor the state of the belt conveyor in real time, namely whether the belt conveyor is in idle running or whether a belt connector on the belt conveyor reaches the lower part of the sweeper body 2 or whether attachments exist on the surface of the belt or not, and transmits the information to the control unit, the control unit controls the operation of the regulating mechanism 1 according to the received information so as to drive the sweeper body 2 to be far away from or close to the belt on the belt conveyor, so that the belt conveyor can be cleaned by temporarily stopping, the abrasion of the sweeper body can be reduced, the service life of the sweeper body can be prolonged, and the technical problem that the belt conveyor sweeper in the prior art lacks a function of detecting the state of the belt conveyor and temporarily stopping the operation is solved.

As an alternative embodiment, the adjusting mechanism 1 comprises a housing 11, a driving device 12 and a scraper shaft assembly 13, wherein the driving device 12 and the scraper shaft assembly 13 are both arranged in the housing 11, the driving device 12 is connected with the end part of the scraper shaft assembly 13, the driving device 12 is electrically connected with the control unit, and the connecting end of the cleaner body 2 extends into the housing 11 and is connected with the side end of the scraper shaft assembly 13. When the detection unit detects that the belt conveyor runs in a no-load mode or the belt connector on the belt conveyor reaches the lower side of the cleaner body 2 or no attachments exist on the surface of the belt, the control unit controls the driving device 12 to run, so that the scraper shaft assembly 13 rotates to drive the cleaner body 2 to rotate upwards, the scraping end of the cleaner body 2 is far away from the belt on the belt conveyor, and at the moment, the cleaner body 2 can pause cleaning of the belt conveyor; when the detection unit detects that the belt conveyor runs for load or that the belt connector on the belt conveyor is not arranged below the cleaner body 2 or attachments are arranged on the surface of the belt, the control unit controls the driving device 12 to run, so that the scraper shaft assembly 13 reversely rotates to further drive the cleaner body 2 to rotate downwards, the scraping end of the cleaner body 2 is close to the belt on the belt conveyor, and at the moment, the cleaner body 2 starts to clean the belt conveyor.

As an alternative embodiment, the housing 11 is provided with an opening in order to facilitate the extension of the connection end of the cleaner body 2 into the housing 11, and also in order to leave a swing space of the cleaner body 2. The housing 11 is provided with a plurality of support plates 111 therein.

As an alternative embodiment, the driving device 12 comprises a motor 121, a decelerator 122 and a coupling 123, the motor 121 is electrically connected with the control unit, a housing of the motor 121 is connected with a side plate of the housing 11, an output shaft of the motor 121 is connected with an input end of the decelerator 122, the housing of the decelerator 122 is connected with one support plate 111, an output end of the decelerator 122 passes through the support plate 111 and is connected with the coupling 123, and the coupling 123 is connected with the scraper shaft assembly 13.

As an alternative embodiment, the doctor shaft assembly 13 includes a doctor shaft 131, two rotating members 132, a connecting bar 133 and a gear set 134, the number of the rotating members 132 is two, the rotating members 132 may be bearing assemblies, the two rotating members 132 are respectively connected with two ends of the doctor shaft 131, one rotating member 132 is connected with the gear set 134 and the rotating member 132 is connected with one supporting plate 111, the other rotating member 132 is connected with a sidewall of the housing 11, the gear set 134 is connected with the driving device 12, the connecting bar 133 is connected with a sidewall of the doctor shaft 131, the connecting bar 133 is connected with a connecting end of the cleaner body 2, the connecting groove 21 is provided on the cleaner body 2, and the connecting bar 133 is connected with the connecting groove 21.

As an alternative embodiment, gear set 134 includes a large gear member 1341 and a small gear member 1342, large gear member 1341 and small gear member 1342 are in meshed connection, small gear member 1342 is connected with drive 12, i.e., small gear member 1342 is connected with coupling 123, and large gear member 1341 is connected with rotary member 132. After the motor 121 is operated, the speed reducer 122 is driven to operate, so as to drive the coupler 123 to rotate, and then drive the pinion member 1342 to rotate, and then the pinion member 1342 drives the large gear member 1341 to rotate, so as to drive the scraper rotating shaft 131 to rotate, and finally the cleaner body 2 swings.

The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims

1. An intelligent cleaner for a rubber belt conveyor is characterized by comprising a detection unit, a control unit, an adjusting mechanism (1) and a cleaner body (2), wherein,

The detection unit, the control unit and the adjusting mechanism (1) are all arranged on the belt conveyor, the detection unit is in communication connection with the control unit, the control unit is electrically connected with the adjusting mechanism (1), the adjusting mechanism (1) is connected with the sweeper body (2), and the adjusting mechanism (1) can drive the scraping end of the sweeper body (2) to be far away from or close to a belt on the belt conveyor;

2. An intelligent cleaner for a belt conveyor according to claim 1, wherein the adjusting mechanism (1) comprises a housing (11), a driving device (12) and a scraper shaft assembly (13), wherein the driving device (12) and the scraper shaft assembly (13) are both installed in the housing (11), the driving device (12) is connected with the end of the scraper shaft assembly (13), the driving device (12) is electrically connected with the control unit, and the connecting end of the cleaner body (2) extends into the housing (11) and is connected with the side end of the scraper shaft assembly (13).

3. An intelligent cleaner for a belt conveyor according to claim 2, wherein the housing (11) is provided with an opening.

4. The intelligent sweeper for the belt conveyor according to claim 2, wherein the driving device (12) comprises a motor (121), a speed reducer (122) and a coupler (123), the motor (121) is electrically connected with the control unit, a shell of the motor (121) is connected with the shell (11), an output shaft of the motor (121) is connected with an input end of the speed reducer (122), an output end of the speed reducer (122) is connected with the coupler (123), and the coupler (123) is connected with the scraper shaft assembly (13).

5. The intelligent sweeper of a belt conveyor according to claim 2, wherein the scraper shaft assembly (13) comprises a scraper shaft (131), two rotating members (132), a connecting bar (133) and a gear set (134), wherein the number of the rotating members (132) is two, two rotating members (132) are respectively connected with two ends of the scraper shaft (131), one rotating member (132) is connected with the gear set (134), the other rotating member (132) is connected with a side wall of the housing (11), the gear set (134) is connected with the driving device (12), the connecting bar (133) is connected with the side wall of the scraper shaft (131), and the connecting bar (133) is connected with the connecting end of the sweeper body (2).

6. The intelligent sweeper for a belt conveyor of claim 5, wherein the gear set (134) includes a large gear member (1341) and a small gear member (1342), the large gear member (1341) and the small gear member (1342) are in meshed connection, the small gear member (1342) is connected with the driving device (12), and the large gear member (1341) is connected with the rotating member (132).

7. An intelligent cleaner for a belt conveyor according to claim 2, characterized in that a support plate (111) is provided in the housing (11).

8. The intelligent sweeper for the belt conveyor according to claim 1, wherein the sweeper body (2) is provided with a connecting groove (21).