CN221021962U

CN221021962U - Adjustable fiber reinforced composite material pipe pile curing furnace station

Info

Publication number: CN221021962U
Application number: CN202322762095.8U
Authority: CN
Inventors: 时强; 杨楠; 汤学红; 王振良; 刘琳; 黄建峰; 魏鸿磊
Original assignee: Anhui Xinhe New Materials Co ltd; Nanjng New Nuclear Compostites Co ltd
Current assignee: Anhui Xinhe New Materials Co ltd; Nanjng New Nuclear Compostites Co ltd
Priority date: 2023-10-14
Filing date: 2023-10-14
Publication date: 2024-05-28
Anticipated expiration: 2033-10-14

Abstract

The application relates to an adjustable fiber reinforced composite pipe pile curing furnace station, which relates to the field of fiber reinforced composite pipe pile processing equipment, and comprises the following components: the device comprises a base, wherein one end of the base is vertically provided with a mounting plate; at least two groups of supporting mechanisms respectively arranged at two ends of the base; the driving mechanism is arranged on the mounting plate and can drive the winding die to rotate; the support mechanism includes: a fixed bracket disposed on the base; the movable bracket comprises a movable stay bar and a movable cross bar erected on the movable stay bar; the movable supporting rod is arranged on the outer side of the fixed support, and the movable cross rod is arranged above the fixed support; the support units are respectively arranged on the fixed support and the movable support and can form rotary support for the winding mould. The application can heat the tubular pile placed in multiple layers at one time, improves the heating efficiency and ensures the convenience of hanging the tubular pile.

Description

Adjustable fiber reinforced composite material pipe pile curing furnace station

Technical Field

The application relates to the field of fiber reinforced composite pipe pile processing equipment, in particular to an adjustable station of a fiber reinforced composite pipe pile curing furnace.

Background

The fiber reinforced composite pile is a light, high-strength and corrosion-resistant nonmetallic pile foundation, and is formed by winding a body layer by layer on a rotary winding die according to the technological requirements. The winding mould is required to be conveyed into a curing furnace for heating and curing after the fiber reinforced composite pipe pile winding process, and is finally taken away by a hanging mechanism. The curing furnace can heat and cure the fiber reinforced composite pipe pile, and the temperature is increased according to a certain temperature rising curve, so that the fiber reinforced composite pipe pile resin is cured collectively, and the pipe pile has higher strength.

The winding mould mounting station of the curing oven is transversely arranged in the horizontal direction, so that the heating efficiency of the winding mould is reduced, and the curing oven is improved by arranging a row of stations for transversely placing the winding mould on the horizontal plane, so that the heating efficiency of the winding mould is improved; and the convenience of hanging the winding mould before and after the winding mould is heated is ensured by laying the winding mould. In addition, the winding mould is rotated in the heating process, so that the winding mould is ensured to be heated uniformly during heating.

The winding mould installation station of current curing oven transversely sets up in the horizontal direction, has restricted the setting quantity of winding mould installation station, leads to the space utilization of curing oven lower, and the winding mould installation station quantity of curing oven has also decided the quantity of the fiber reinforced composite tubular pile that it once can carry out the solidification, has influenced the machining efficiency of fiber reinforced composite tubular pile.

Disclosure of utility model

The application provides an adjustable station of a fiber reinforced composite material pipe pile curing furnace, which aims to solve the problems of small number of pipe piles heated by the curing furnace at one time and low processing efficiency.

The adjustable fiber reinforced composite pipe pile curing furnace station provided by the application adopts the following technical scheme:

An adjustable fiber reinforced composite pipe stake curing oven station comprising: the device comprises a base, wherein one end of the base is vertically provided with a mounting plate; at least two groups of supporting mechanisms are respectively arranged at two ends of the base; the supporting mechanism is used for supporting a winding die of the fiber reinforced composite pipe pile; the driving mechanism is arranged on the mounting plate and can drive the winding die to rotate; the support mechanism includes: the fixed bracket is arranged on the base; the movable bracket comprises a movable stay bar and a movable cross bar erected on the movable stay bar; the movable supporting rod is arranged on the outer side of the fixed support, and the movable cross rod is arranged above the fixed support; the movable support has a certain degree of freedom in the axial direction of the winding die; the support units are respectively arranged on the fixed support and the movable support and can form rotary support for the winding mould.

Through adopting above-mentioned technical scheme, utilize supporting mechanism can support winding mould, improve winding mould's stability. The fixing support is used for placing the supporting unit to form a fixing station of the lower layer winding die, so that the winding die is supported; the movable support is used for placing the supporting unit and is erected on the outer side of the fixed support to form a movable station of the upper winding die. When the lower layer winding mould is hung and taken, the upper layer moving station is moved away, so that the upper layer station is prevented from affecting the hanging and taking of the lower layer winding mould. The support unit can be used to form a rotary support for the winding mould. The winding mould can be driven to rotate by the driving mechanism, so that the winding mould is heated uniformly when the curing oven heats the winding mould.

In a specific embodiment, the support mechanism further comprises: the movable slide rail is arranged on two sides of the base and is arranged on the outer side of the fixed bracket; the movable support is slidably arranged on the movable slide rail; the pusher is arranged on the movable bracket; the pusher can drive the movable bracket to move on the movable slide rail.

By adopting the technical scheme, the sliding track of the movable support can be limited by utilizing the movable slide rail, so that the movable support can slide conveniently; the pusher is utilized to provide power for the sliding of the movable support, and the movable support can move in the axial direction of the winding die.

In a specific embodiment, the support mechanism further comprises: the gravity sensor is arranged on the movable support so as to be capable of detecting the pressure born by the movable support.

Through adopting above-mentioned technical scheme, utilize gravity sensor can detect the pressure that removes the support and bear to whether the winding mould has been placed on the detection removal support, prevent that the winding mould from still placing when removing the support, remove the support and produce because of the maloperation.

In a specific embodiment, the support unit includes: the upper surface of the supporting seat is provided with a roller groove; at least two groups of support roll shafts are arranged in the roll grooves and are rotationally connected with the support seats.

Through adopting above-mentioned technical scheme, place winding mould on the backing roll, can drive the back-up roll axle and rotate when winding mould rotates, utilize the back-up roll axle to form the rotation support to winding mould, guaranteed winding mould pivoted stability and smoothness nature.

In a specific embodiment, the drive mechanism comprises: the driving components are arranged on the mounting plate and are arranged corresponding to the supporting units; the adjusting component is arranged on the base and is rotationally connected with the driving component; the adjusting component can adjust the position of the driving component in the horizontal direction so as to realize the detachment or connection between the driving component and the winding die.

Through adopting above-mentioned technical scheme, utilize drive assembly to rotate with winding mould to be connected, be heated even when having guaranteed the tubular pile heating. The moving position of the driving assembly in the axial direction of the winding die can be adjusted by utilizing the adjusting assembly, so that the driving assembly and the winding die are in driving connection or are separated from each other; when the winding mould is required to be hung after heating is finished, the adjusting component adjusts the driving component to be separated from the winding mould, so that the winding mould can be conveniently hung.

In a specific embodiment, the drive assembly comprises: a driver mounted on the mounting plate; the connecting shaft is connected with the output end of the driver; the shaft coupling is connected with the connecting shaft in a groove key connection mode, and one end, far away from the connecting shaft, of the shaft coupling is provided with a clamping structure which is clamped with the end part of the winding mould.

Through adopting above-mentioned technical scheme, utilize the mode of groove key connection, driver and connecting axle rotate and drive the shaft coupling and rotate, guaranteed that the shaft coupling homoenergetic is rotatory steadily when the epaxial different axial position of connecting. Utilize the block structure of shaft coupling to drive winding mould rotation when with winding mould block, winding mould and shaft coupling separation during the split, winding mould can stop rotating, makes things convenient for block and split between shaft coupling and the winding mould.

In a specific embodiment, the adjustment assembly comprises: the mounting seat is mounted on the base and arranged below the coupler; an adjusting sliding rail is arranged on the mounting seat; the adjusting frame is slidably arranged on the adjusting slide rail; the two sides of the adjusting frame are rotationally connected with the coupler; and the output end of the regulator is connected with the regulating frame.

By adopting the technical scheme, the smooth sliding of the adjusting frame is ensured by utilizing the adjusting slide rail, and the movement track of the adjusting frame is limited. The regulator can be utilized to provide power for the movement of the regulating frame, and then the regulating frame can move in the axial direction of the winding die.

In a specific implementation, the coupler is provided with a rotating groove; the two sides of the adjusting frame are correspondingly provided with adjusting rods, adjusting bearings are connected to the adjusting rods in a rotating mode, and the adjusting bearings are arranged in the rotating grooves.

Through adopting above-mentioned technical scheme, utilize adjusting the pole cooperation regulating bearing, can promote the cell wall of pivoted groove when promoting the frame and remove, when guaranteeing that the shaft coupling rotates on the connecting axle, still can be to the direction horizontal migration who is close to winding mould, guaranteed the smooth removal of shaft coupling to can with winding mould split or connect.

In summary, the present application includes at least one of the following beneficial technical effects:

1. The supporting mechanism can be used for realizing the rotary support of the winding mould, thereby ensuring the heating and curing of the tubular pile and improving the heating effect;

2. The multi-layer station for placing the winding mould is formed by the support units arranged on the movable support outside the fixed support, the upper layer is a movable station, and after the winding mould on the upper layer station is clamped, the upper layer support units are driven to move by the movable support of the support mechanism, so that the upper layer station is prevented from affecting the lifting of the lower layer winding mould, and the lower layer winding mould is convenient to lift;

3. The supporting units arranged on the fixed support and the movable support are utilized to form a station for placing the winding mould in multiple layers, so that the space utilization rate and the heating efficiency are improved.

Drawings

FIG. 1 is a schematic view of one embodiment of an adjustable fiber reinforced composite tube stake curing oven station of the present application.

FIG. 2 is a schematic view of a support structure of one embodiment of an adjustable fiber reinforced composite tube stake curing oven station of the present application.

FIG. 3 is a schematic illustration of a drive mechanism of one embodiment of an adjustable fiber reinforced composite tube stake curing oven station of the present application.

Reference numerals illustrate: 1. a base; 2. a support mechanism; 21. a fixed bracket; 22. a movable support; 221. moving the stay bar; 222. moving the cross bar; 23. a supporting unit; 231. a support base; 232. a roller groove; 233. a support roller shaft; 24. moving the slide rail; 25. a pusher; 26. a gravity sensor; 3. a driving mechanism; 31. a drive assembly; 311. a driver; 312. a connecting shaft; 313. a coupling; 314. a rotating groove; 32. an adjustment assembly; 321. a mounting base; 322. an adjusting frame; 323. a regulator; 324. an adjusting rod; 325. adjusting a bearing; 4. and (3) mounting a plate.

Detailed Description

The application is described in further detail below with reference to fig. 1-3. It should be understood that the detailed description and specific examples, while indicating and illustrating the application, are not intended to limit the application.

In the description of the present application, it should be noted that, unless explicitly stated and limited otherwise, the terms "disposed" and "connected" should be interpreted broadly, and for example, they may be fixedly connected, detachably connected, or integrally connected; either directly or indirectly via an intermediate medium, or in communication with each other or in interaction with each other. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.

One embodiment of an adjustable fiber reinforced composite tube stake curing oven station of the present application, as shown in FIG. 1, includes: a base 1, at least two sets of support mechanisms 2 and a drive mechanism 3. At least two groups of supporting mechanisms 2 are respectively arranged at two ends of the base 1 and play a supporting role on the winding mould. One end of the base 1 is vertically provided with a mounting plate 4, and the mounting plate 4 is provided with a driving mechanism 3 which can drive the winding die to rotate.

As shown in fig. 2, the support mechanism 2 includes a fixed bracket 21, a movable bracket 22, a support unit 23, a movable slide rail 24, a pusher 25, and a gravity sensor 26. The fixed support 21 is installed on the base 1, and a plurality of groups of supporting units 23 are arranged on the fixed support 21, so that installation positions are provided for the supporting units 23, and a fixed station is formed. The movable slide rail 24 is arranged at two sides of the base 1 and is positioned at the outer side of the fixed support 21, the movable support 22 is slidably arranged on the movable slide rail 24, and a plurality of groups of supporting units 23 are also arranged on the movable support 22 to form an adjustable station. The moving bracket 22 includes a moving stay 221 and a moving cross bar 222, and the bottom of the moving stay 221 is slidably disposed on the moving slide rail 24, i.e., the moving stay 221 is disposed outside the fixed bracket 21. The top of the moving stay bar 221 is connected with a moving cross bar 222, the moving cross bar 222 is erected above the fixed bracket 21, and the height of the moving cross bar 222 is higher than the height of the winding mold placed on the supporting unit 23. The bottom end of the movable support 22 is provided with a pusher 25, and the pusher 25 pushes the movable support 22 to slide on the movable slide rail 24. In this embodiment, the pusher 25 may be a cylinder, a hydraulic cylinder, an electric push rod, or the like. The top of the movable support 22 is provided with a gravity sensor 26, and the gravity sensor 26 can detect the pressure born by the movable support 22 so as to detect whether a winding mold is placed on the movable support 22, so that the situation that the winding mold falls down and is damaged due to movement of the movable support 22 when the winding mold is not hung is prevented.

The supporting unit 23 includes a supporting seat 231 and a supporting roller shaft 233. The upper surface of the supporting seat 231 is provided with a roller groove 232, at least two groups of supporting roller shafts 233 are arranged in the roller groove 232, and two ends of the supporting roller shafts 233 are rotatably connected in the supporting seat 231. The support roller 233 is used for forming a rotation support for the winding mold, so that the stability of the placement of the winding mold is ensured, and the reliability of the rotation of the winding mold is also ensured.

As shown in fig. 3, the drive mechanism 3 includes a number of drive assemblies 31 and an adjustment assembly 32. The driving assemblies 31 are mounted on the mounting plate 4 and are disposed in one-to-one correspondence with the supporting units 23. The drive assembly 31 includes a driver 311, a connecting shaft 312, and a coupling 313. The driver 311 is mounted on the mounting plate 4, and a coupling 313 is connected to an output shaft of the driver 311, and the coupling 313 is connected to the coupling 313. Specifically, the connecting shaft 312 is provided with a key, the coupling 313 is provided with a key slot adapted to the key, and the coupling 313 and the connecting shaft 312 are connected by means of the key slot. The coupling 313 is provided with an engagement structure engaging with an end portion of the winding die at an end portion of the winding die, which is far from the connecting shaft 312. Specifically, a clamping block is arranged at the end of the coupling 313, a clamping groove is arranged at the end of the winding mold, and the clamping block is matched with the clamping groove.

The adjusting component 32 is installed on the base 1 and is rotationally connected with the driving component 31, and the adjusting component 32 can adjust the moving position of the driving component 31 on the axis of the winding die so as to realize the detachment or connection between the driving component 31 and the winding die. The adjustment assembly 32 includes a mounting block 321, an adjustment slide, an adjustment bracket 322, and an adjuster 323. The mount 321 is mounted on the base 1 and below the coupling 313, and an adjusting slide rail is mounted on the mount 321. An adjusting frame 322 is arranged on the adjusting slide rail in a sliding manner, and an adjuster 323 is arranged on one side of the adjusting frame 322. In this embodiment, the regulator 323 may be a cylinder, a hydraulic cylinder, an electric push rod, or the like. The two sides of the adjusting frame 322 are rotatably provided with adjusting rods 324, namely, the adjusting rods 324 are correspondingly arranged at the two sides of the adjusting frame 322, and the outer sides of the adjusting rods 324 are sleeved with adjusting bearings 325. The outer side of the coupling 313 is provided with a circle of rotating grooves 314, and adjusting bearings 325 are arranged in the rotating grooves 314, namely, the adjusting bearings 325 are correspondingly arranged at two sides of the coupling 313. The adjuster 323 pushes the adjusting rod 324 to move in the axial direction of the winding mold, further pushes the adjusting rod 324 to rotate, drives the adjusting bearing 325 to rotate in the rotating groove 314, and further pushes the coupler 313 to move on the connecting shaft 312, so as to realize the detachment or the clamping between the coupler 313 and the winding mold.

The implementation principle of the adjustable fiber reinforced composite material pipe pile curing furnace station of the embodiment is as follows: the moving bracket 22 slidably provided on the moving rail 24 is pushed away from the fixed bracket 21 by the pusher 25. Then, the winding mold is hung and placed on the supporting unit 23 on the fixed bracket 21 by the hanging and taking mechanism, and the supporting roll shafts 233 on the supporting unit 23 form rotary support for the two ends of the winding mold. The movable bracket 22 is moved by the pusher 25 in a direction approaching the winding die on the fixed bracket 21 until the supporting unit 23 on the movable bracket 22 is positioned above the supporting unit 23 on the fixed bracket 21, and the winding die is continuously lifted and placed on the supporting unit 23 on the movable bracket 22. Through the manual work to regulator 323, regulator 323 promotes the alignment jig 322 to be close to winding mould's direction removal on the regulation slide rail, and with winding mould's tip looks block. By manually opening the driver 311, the driver 311 rotates to drive the connecting shaft 312 connected with the output end of the driver to rotate, and then drives the coupler 313 to rotate, and the two ends of the coupler 313 are connected with the adjusting frames 322, so that the coupler 313 drives the winding die to rotate. After the station is covered by the curing oven, the winding mold is heated, the winding mold is driven by the coupler 313 to rotate, the tubular pile is guaranteed to be heated uniformly, the curing oven is moved away after the heating of the winding mold is completed, the regulator 323 reversely rotates, the regulating frame 322 and the coupler 313 are driven to move in a direction away from the winding mold, the coupler 313 is separated from the winding mold, and the winding mold stops rotating. The hanging mechanism firstly hangs the winding mould on the movable support 22, then the movable support 22 moves to a position far away from the fixed support 21, and the hanging mechanism then hangs the winding mould on the fixed support 21.

The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.

Claims

1. An adjustable fiber reinforced composite pipe pile curing oven station, comprising: the device comprises a base (1), wherein a mounting plate (4) is vertically arranged at one end of the base (1);

At least two groups of supporting mechanisms (2) are respectively arranged at two ends of the base (1); the supporting mechanism (2) is used for supporting a winding die of the fiber reinforced composite pipe pile;

The driving mechanism (3) is arranged on the mounting plate (4) and can drive the winding die to rotate;

the support mechanism (2) includes: a fixed bracket (21) arranged on the base (1);

a moving bracket (22) including a moving stay (221) and a moving cross bar (222) erected on the moving stay (221); the movable supporting rod (221) is arranged on the outer side of the fixed support (21), and the movable cross rod (222) is arranged above the fixed support (21); the movable support (22) has a certain degree of freedom in the axial direction of the winding die;

The support units (23) are respectively arranged on the fixed support (21) and the movable support (22) and can form rotary support for the winding mould.

2. An adjustable fiber reinforced composite pipe stake curing oven station as claimed in claim 1, wherein: the support mechanism (2) further comprises:

The movable slide rails (24) are arranged on two sides of the base (1) and are arranged on the outer side of the fixed bracket (21); the movable support (22) is slidably mounted on the movable slide rail (24);

A pusher (25) provided on the moving bracket (22); the pusher (25) can drive the movable support (22) to move on the movable slide rail (24).

3. An adjustable fiber reinforced composite pipe stake curing oven station as claimed in claim 1, wherein: the support mechanism (2) further comprises: and a gravity sensor (26) provided on the movable support (22) so as to be able to detect the pressure to which the movable support (22) is subjected.

4. An adjustable fiber reinforced composite pipe stake curing oven station as claimed in claim 2, wherein: the support unit (23) includes:

a roller groove (232) is formed in the upper surface of the supporting seat (231);

At least two groups of support roll shafts (233) are arranged in the roll grooves (232) and are rotationally connected with the support seats (231).

5. An adjustable fiber reinforced composite pipe stake curing oven station as claimed in claim 1, wherein: the drive mechanism (3) includes:

The driving components (31) are arranged on the mounting plate (4), and the driving components (31) are arranged corresponding to the supporting units (23);

The adjusting component (32) is arranged on the base (1) and is rotationally connected with the driving component (31); the adjusting component (32) can adjust the position of the driving component (31) in the horizontal direction so as to realize the detachment or connection between the driving component (31) and the winding mould.

6. An adjustable fiber reinforced composite pipe stake curing oven station as claimed in claim 5, wherein: the drive assembly (31) comprises:

A driver (311) mounted on the mounting plate (4);

A connecting shaft (312) connected to the output end of the driver (311);

The shaft coupling (313) is connected with the connecting shaft (312) through a groove key connection mode, and one end, far away from the connecting shaft (312), of the shaft coupling (313) is provided with a clamping structure which is clamped with the end part of the winding mould.

7. The adjustable fiber reinforced composite pipe stake curing oven station as claimed in claim 6, wherein: the adjustment assembly (32) includes:

A mounting seat (321) mounted on the base (1) and arranged below the coupler (313); an adjusting sliding rail is arranged on the mounting seat (321);

An adjusting frame (322) which is slidably arranged on the adjusting slide rail; both sides of the adjusting frame (322) are rotationally connected with the coupler (313);

And the output end of the regulator (323) is connected with the regulating frame (322).

8. The adjustable fiber reinforced composite pipe stake curing oven station as claimed in claim 7, wherein: the coupler (313) is provided with a rotating groove (314); two sides of the adjusting frame (322) are correspondingly provided with adjusting rods (324), the adjusting rods (324) are rotatably connected with adjusting bearings (325), and the adjusting bearings (325) are arranged in the rotating grooves (314).