CN221019344U

CN221019344U - Quick alignment vertical angle welding trolley

Info

Publication number: CN221019344U
Application number: CN202323001433.2U
Authority: CN
Inventors: 魏建鹰; 刘继承; 冯斌
Original assignee: Tangshan Ruite Automation Equipment Co ltd
Current assignee: Tangshan Ruite Automation Equipment Co ltd
Priority date: 2023-11-07
Filing date: 2023-11-07
Publication date: 2024-05-28
Anticipated expiration: 2033-11-07

Abstract

The utility model discloses a rapid alignment vertical angle welding trolley, which relates to the technical field of welding and comprises the following components: the connecting assembly is used for supporting parts required by rapid alignment vertical angle welding; the adsorption component is positioned at one end of the connecting component; the vertical angle plate is positioned at one end of the adsorption assembly and at one end of the connecting assembly; and the vertical limiting assembly is positioned at one end of the connecting assembly, which is far away from the vertical angle plate. According to the welding machine, a vertical angle plate to be welded is magnetically adsorbed on the vertical angle plate through four groups of magnetic suckers at one end of a limiting frame and a first connecting frame, then a transverse stud is rotated, a sliding block moves up and down along the transverse stud, the height of a welding gun is adjusted, the front and back position adjustment can be realized by rotating the longitudinal stud, after the position of the welding gun is adjusted, a regulating and controlling component is moved to the lower side, a stepping motor is started, the stepping motor rotates, the regulating and controlling component slowly moves, and the limiting of movement is carried out through a driven sliding rod, so that the welding work of the vertical angle plate is carried out.

Description

Quick alignment vertical angle welding trolley

Technical Field

The utility model relates to the technical field of welding, in particular to a rapid alignment vertical angle welding trolley.

Background

The welding trolley is a device for realizing the welding of various positions such as vertical welding, transverse welding, horizontal welding and the like, at present, a full-automatic welding machine can only be used for welding butt welding seams, the butt welding seams generally comprise welding of two steel plates which are placed side by side and T-shaped butt welding seams which are placed in a T shape, and the full-automatic welding machine mainly has two forms: the machine head climbing type explosion machine comprises a track arranged on a welded steel plate, and an automatic welding machine arranged on the track, wherein the automatic welding machine comprises a climbing mechanism, a welding gun, a sliding block and a sliding block pressing device, the sliding block pressing device directly presses the sliding block at a butt joint, and butt welding seams which are arranged in parallel are welded.

In the industries of construction, shipbuilding, equipment manufacturing and the like, a plurality of fillet welds which can only be welded at vertical positions exist, namely steel plate vertical fillet welds, wherein the type of a steel plate vertical fillet weld groove comprises a fillet weld and a semi-penetration fillet weld, the current steel plate vertical fillet welds cannot realize automatic welding, the welding efficiency is low, the welding quality is greatly influenced by human factors, and the welding thick plates also need to be preheated when being welded, so that an automatic welding device for the steel plate vertical fillet welds (see patent number: 200520043911.9 in particular) is provided, comprising a track arranged on a welded steel plate and an automatic welding machine arranged on the track, wherein the automatic welding machine comprises a lifting mechanism, a welding gun, a sliding block and a sliding block pressing device.

However, when the existing welding trolley is used for welding against the vertical angle position, the operation of the welding trolley is inconvenient due to the influence of the vertical angle position, and when the welding trolley is in butt joint with a bracket used for supporting the welding trolley in the process of each operation, the rapid butt joint cannot be realized, so that the operation difficulty is increased to a certain extent, and the use ratio is reduced.

Disclosure of utility model

The utility model aims at: in order to solve the problem that when the existing welding trolley is used for welding against the vertical angle position, the operation of the welding trolley is inconvenient due to the influence of the vertical angle position, and the welding trolley cannot be quickly docked when being docked with a bracket used for supporting the welding trolley in the process of each operation, so that the operation difficulty is increased to a certain extent, the use ratio is reduced, and the quick alignment vertical angle welding trolley is provided.

In order to achieve the above purpose, the present utility model provides the following technical solutions: quick counterpoint fillet weld dolly includes:

The connecting assembly is used for supporting parts required by rapid alignment vertical angle welding;

The adsorption component is positioned at one end of the connecting component;

The vertical angle plate is positioned at one end of the adsorption assembly and at one end of the connecting assembly;

The vertical limiting assembly is positioned at one end of the connecting assembly, which is far away from the vertical angle plate;

the regulating and controlling assembly is positioned at one end of the vertical limiting assembly, which is far away from the vertical angle plate;

The connecting assembly comprises a first connecting frame, one end of the first connecting frame is provided with a connecting block, the vertical limiting assembly comprises driving sliding rods, the number of the driving sliding rods is two, one of the driving sliding rods is provided with teeth on the surface of the driving sliding rod, the other driving sliding rods are provided with driven sliding rods on the surface of the driving sliding rod, the regulating assembly comprises a control console, the bottom of the control console is provided with a stepping motor, one end of the stepping motor is provided with a second connecting frame, the bottom of the second connecting frame is provided with a welding gun, and both sides of the control console, which are close to the magnetic chuck, are provided with limiting struts.

As still further aspects of the utility model: the adsorption component comprises four groups of magnetic chucks, and one end of each of the two groups of magnetic chucks is provided with a limiting frame.

As still further aspects of the utility model: one end of the magnetic chuck is provided with a vertical angle plate, and the vertical angle plate is detachably connected with the limiting frame and the first connecting frame through a plurality of groups of magnetic chucks.

As still further aspects of the utility model: the bottom of the stepping motor is provided with two groups of protective shells, and the second connecting frames are movably connected under the mutual matching of the multiple groups of protective shells and the studs.

As still further aspects of the utility model: the output end of the motor is provided with a gear which is meshed with the latch.

As still further aspects of the utility model: the console is provided with a plurality of groups of wire connection sockets.

Compared with the prior art, the utility model has the beneficial effects that:

1. Through the adsorption component and the connecting component, the vertical angle plate to be welded passes through the limit frame and the four groups of magnetic suckers at one end of the first connecting frame, and is magnetically adsorbed on the vertical angle plate, so that the adsorption and fixation work of the vertical angle plate can be conveniently and rapidly carried out;

2. Through the vertical limiting component, the stepping motor rotates to drive the gear to rotate, and the gear is meshed with the clamping teeth, so that the regulating and controlling component slowly moves upwards along the two groups of driving sliding rods, and the welding work of the vertical angle plate is performed through limiting the movement of the driven sliding rods, so that the welding gun slowly moves at a uniform speed along a set track, and the product percent of pass is increased;

3. Through the regulation and control subassembly that sets up, can make the transverse stud rotate in the inside of transverse protection shell through rotating the transverse stud, and under the mutual cooperation of bar movable hole and screw hole, can make the sliding block reciprocate along the transverse stud, the adjustment of welder's height, and can adjust the front and back position of welder through rotating the longitudinal stud, then can make the longitudinal stud rotate in the inside of longitudinal protection shell through rotating the longitudinal stud, and under the mutual cooperation of bar movable hole and screw hole, can make the sliding block reciprocate along the longitudinal stud, the adjustment of height to welder, and can adjust the high and low position to welder through rotating the longitudinal stud, after adjusting welder position, move regulation and control subassembly to the below, then start step motor through the start control platform, step motor rotates, the welding position of adjustment welder that can be accurate convenient, the operation preparation time of debugging position has been reduced.

Drawings

FIG. 1 is a perspective view of the present utility model;

FIG. 2 is a schematic diagram of the structure of the present utility model;

FIG. 3 is a schematic view of the bottom structure of the present utility model;

FIG. 4 is a left side view of the present utility model;

Fig. 5 is a top view of the present utility model.

In the figure: 1. a vertical angle plate; 2. an adsorption assembly; 201. a magnetic chuck; 202. a limiting frame; 3. a connection assembly; 301. a first connection frame; 302. a connecting block; 4. a vertical limit assembly; 401. a driving slide bar; 402. latch teeth; 403. a driven slide bar; 5. a regulatory component; 501. a console; 502. a protective shell; 503. a stud; 504. a welding gun; 505. a stepping motor; 506. a second connecting frame; 507. and a limiting pillar.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "configured" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. Hereinafter, an embodiment of the present utility model will be described in accordance with its entire structure.

Referring to fig. 1 to 5, in an embodiment of the present utility model, a rapid alignment fillet welding cart includes:

The connecting component 3 is used for supporting parts required by rapid alignment fillet welding;

The adsorption component 2 is positioned at one end of the connecting component 3;

a vertical angle plate 1 positioned at one end of the adsorption assembly 2 and at one end of the connection assembly 3;

the vertical limiting assembly 4 is positioned at one end of the connecting assembly 3 away from the vertical angle plate 1;

the regulating and controlling assembly 5 is positioned at one end of the vertical limiting assembly 4 away from the vertical angle plate 1;

The connecting assembly 3 comprises a first connecting frame 301, one end of the first connecting frame 301 is provided with a connecting block 302, the vertical limiting assembly 4 comprises driving sliding rods 401, the number of the driving sliding rods 401 is two, the surface of one group of driving sliding rods 401 is provided with clamping teeth 402, the surfaces of the two groups of driving sliding rods 401 are provided with driven sliding rods 403, the regulating and controlling assembly 5 comprises a control console 501, the bottom of the control console 501 is provided with a stepping motor 505, one end of the stepping motor 505 is provided with a second connecting frame 506, the bottom of the second connecting frame 506 is provided with a welding gun 504, and both sides of the control console 501, which are close to the magnetic chuck 201, are provided with limiting support posts 507.

In this embodiment, the track length can be customized, standard travel 500mm,1000mm; the arrangement form of the equipment is optional, the interval is 290mm, and the interval is 350mm.

Referring to fig. 1 and 5, the adsorption assembly 2 includes four groups of magnetic chucks 201, wherein one ends of two groups of magnetic chucks 201 are provided with a limiting frame 202, and the adsorption fixing work can be performed quickly and conveniently by magnetic force through the magnetic chucks 201, so that the utilization rate is increased.

Referring to fig. 1, 2, 3 and 5, a vertical angle plate 1 is arranged at one end of the magnetic chuck 201, and the vertical plate 1 is detachably connected with the limiting frame 202 and the first connecting frame 301 through a plurality of groups of magnetic chucks 201, so that the fixing and dismounting work of the vertical angle plate 1 is facilitated, and the utilization rate is improved.

Referring to fig. 1, 3, 4 and 5, the bottom of the stepper motor 505 is provided with two sets of protecting shells 502, and the second connecting frame 506 is movably connected by the plurality of sets of protecting shells 502 and the studs 503 in cooperation with each other, so that the position of the moving frame 506 is convenient to move, and the utilization rate is improved.

Referring to fig. 1, 2 and 4, the output end of the stepper motor 505 is provided with a gear, which is engaged with the latch 402, so that the movement of the welding gun 504 is smoother and the utilization rate is increased by the engagement of the gear and the latch.

Referring to fig. 1, 2 and 4, the console 501 is provided with a plurality of sets of electric wire connection sockets, which can meet the connection requirements of different electric wires in various environments, and increase the practicability.

The working principle of the utility model is as follows: checking the integrity of each part, then passing through four groups of magnetic chuck 201 of spacing 202 and first link 301 one end with the vertical angle board 1 of required welding, pass through magnetism and adsorb on vertical angle board 1, then pass through the rotation transverse stud 503, can make transverse stud 503 rotate in the inside of transverse shield 502, and under the mutually supporting of bar movable hole and screw hole, can make the slider reciprocate along transverse stud 202, the altitude mixture control of welding gun 504, and can adjust the fore-and-aft position of welding gun 304 through rotating longitudinal stud 204, then pass through rotation longitudinal stud 503, can make longitudinal stud 503 rotate in the inside of longitudinal shield 502, and under the mutually supporting of bar movable hole and screw hole, can make the slider reciprocate along longitudinal stud 503, and pass through the altitude mixture control of welding gun 504 through rotating longitudinal stud 204, after having adjusted welding gun 504 position, move to the below with regulating and controlling assembly 5, then start step motor 505 through starting control platform 501, step motor 505 rotates, drive the gear rotation, because of gear and latch assembly 402 meshing, can make the welding gun position setting up the welding assembly 3 of the high-speed regulation and slow motion, the welding rod is carried out along the welding rod position of the welding assembly 1, the setting up of the welding rod is convenient, the welding assembly is carried out, the welding motion is easy and the welding device is set up through setting up and is convenient, the welding assembly is convenient, the welding device is moved along the position of the vertical position of the welding rod is adjusted, and can be adjusted, the welding assembly is convenient, and can move along the welding assembly is 3, the welding assembly is easy and easy.

The foregoing description is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical solution of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims

1. Quick counterpoint fillet weld dolly, its characterized in that includes:

the connecting component (3) is used for supporting parts required by rapid alignment fillet welding;

the adsorption component (2) is positioned at one end of the connecting component (3);

the vertical angle plate (1) is positioned at one end of the adsorption component (2) and at one end of the connecting component (3);

The vertical limiting component (4) is positioned at one end of the connecting component (3) far away from the vertical angle plate (1);

the regulating and controlling assembly (5) is positioned at one end of the vertical limiting assembly (4) far away from the vertical angle plate (1);

Coupling assembling (3) are including first link (301), the one end of first link (301) is equipped with connecting block (302), vertical spacing subassembly (4) are including initiative slide bar (401), the number of initiative slide bar (401) is two sets of, and one of them a set of the surface of initiative slide bar (401) is equipped with latch (402), two sets of the surface of initiative slide bar (401) all is equipped with driven slide bar (403), regulation and control subassembly (5) are including control cabinet (501), the bottom of control cabinet (501) is equipped with step motor (505), the one end of step motor (505) is equipped with second link (506), the bottom of second link (506) is equipped with welder (504), both sides that control cabinet (501) are close to magnetic chuck (201) all are equipped with spacing pillar (507).

2. The rapid contraposition fillet welding trolley according to claim 1, wherein the adsorption component (2) comprises four groups of magnetic chucks (201), and one end of each of the two groups of magnetic chucks (201) is provided with a limiting frame (202).

3. The quick alignment vertical angle welding trolley according to claim 1, wherein one end of the magnetic chuck (201) is provided with a vertical angle plate (1), and the vertical angle plate (1) is detachably connected with the limiting frame (202) and the first connecting frame (301) through a plurality of groups of magnetic chucks (201).

4. The rapid alignment fillet welding trolley according to claim 1, wherein a protective shell (502) is arranged at the bottom of the stepping motor (505), the number of the protective shells (502) is two, and the second connecting frame (506) is movably connected under the mutual matching of a plurality of groups of protective shells (502) and studs (503).

5. The rapid-positioning fillet weld trolley according to claim 1, wherein the output end of the stepper motor (505) is provided with a gear, which is in meshed connection with the latch (402).

6. The quick-reach fillet weld trolley of claim 1, wherein the console (501) is provided with multiple sets of wire connection sockets.