CN221017526U - Plate surface cleaning device - Google Patents
Plate surface cleaning device Download PDFInfo
- Publication number
- CN221017526U CN221017526U CN202322845915.XU CN202322845915U CN221017526U CN 221017526 U CN221017526 U CN 221017526U CN 202322845915 U CN202322845915 U CN 202322845915U CN 221017526 U CN221017526 U CN 221017526U
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- CN
- China
- Prior art keywords
- brush
- shaft
- cleaning device
- disc brush
- roller brush
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004140 cleaning Methods 0.000 title claims abstract description 44
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 35
- 239000010959 steel Substances 0.000 claims abstract description 35
- 230000005540 biological transmission Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 239000013072 incoming material Substances 0.000 claims description 3
- 230000009467 reduction Effects 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 10
- 229910052742 iron Inorganic materials 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 5
- 239000004576 sand Substances 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000013000 roll bending Methods 0.000 abstract description 4
- 238000005488 sandblasting Methods 0.000 abstract description 4
- 238000005422 blasting Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 230000008859 change Effects 0.000 abstract description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Landscapes
- Cleaning In General (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model relates to a plate surface cleaning device, which comprises a device frame, a lower roller brush cleaning device, an upper disc brush cleaning device and an upper disc brush adjusting device, wherein the lower roller brush cleaning device is arranged on the device frame; the lower roller brush cleaning device is fixed at the lower part of the device frame, the upper disc brush cleaning device is fixed on the upper disc brush adjusting device, and the upper disc brush adjusting device is arranged at the upper part of the device frame; the device is arranged on a feeding roller way of the roll bending forming device, the lower surface of the plate is cleaned by utilizing a roller brush which rolls relative to the plate surface, the upper surface of the plate is cleaned by utilizing a plurality of groups of rotating disc brushes, and the damage to the die and the plate caused by the fact that shot blasting, sand blasting procedure residue and sticky steel shots and iron sand on the surface of the steel plate enter the roll bending forming device along with the plate is avoided. The height position of the disc brush can be automatically adjusted, the device is suitable for thickness change of plates, the cleaning process is not required to be stopped, manual intervention is not required, the operation efficiency of a production line is greatly improved, and the operation safety of a forming device is ensured.
Description
Technical Field
The utility model relates to the field of metal plate surface treatment, in particular to a plate surface cleaning device.
Background
Before the rolling forming processing of the metal plate, the processes of shot blasting, sand blasting and the like are needed to remove the oxide skin on the surface of the plate, remove the rust on the surface of the plate, and improve the surface quality of the plate.
When the plate enters the next forming processing procedure after shot blasting and sand blasting, residual steel shots, iron sand and the like are inevitably left on the surface of the plate, so that the surface of the plate is cleaned manually after the plate is processed, time and labor are wasted, the automation degree of a production line device is reduced, and the production line efficiency is influenced.
Disclosure of Invention
In order to solve the technical problems, the utility model provides a plate surface cleaning device, which has the technical scheme that:
Comprises a device frame, a lower roller brush cleaning device, an upper disc brush cleaning device and an upper disc brush adjusting device; the lower roller brush cleaning device is fixed at the lower part of the device frame, the upper disc brush cleaning device is fixed on the upper disc brush adjusting device, and the upper disc brush adjusting device is arranged at the upper part of the device frame;
The lower roller brush cleaning device consists of a roller brush speed reducing motor, a mounting seat and a steel wire roller brush shaft; the two mounting seats are respectively fixed to the lower part of the device frame through screws, and two ends of the steel wire roller brush shaft are fixed to the mounting seats through bearings and can rotate along the axis of the steel wire roller brush shaft; the roller brush speed reducing motor is fixed on one of the mounting seats and is in shaft connection with one end of the steel wire roller brush shaft to provide power for the rotation of the steel wire roller brush shaft;
The upper disc brush cleaning device comprises a floating beam and a plurality of power disc brushes, wherein the power disc brushes are arranged on the floating beam, the power disc brushes are distributed in two rows and are arranged on the floating beam in a staggered manner, and the two rows of disc brushes cover the full-plate width range of the incoming material;
The upper disc brush adjusting device consists of an adjusting motor, a shaft coupling, two lifters, a transmission shaft and a guide rod; the lifting bottom plates of the two lifters are arranged at two ends of the upper surface of the floating beam, the floating beam is controlled to lift, and the two lifters are connected through a transmission shaft and synchronously act; the adjusting motor is arranged on the device frame and is connected with the lifter through a coupler to provide power for the lifter; the bottom surface of the guide rod is fixed on the floating beam, the guide rods are distributed on two sides of the lifter to guide the floating beam to lift and lower, and two ends of the floating beam lift synchronously.
Further, each power disc brush consists of a disc brush speed reduction motor, a driving shaft, a bearing seat and a disc brush; the bearing seat is a fixed foundation of a power disc brush, the disc brush speed reducing motor is arranged on the bearing seat, the driving shaft is driven to rotate along the axis of the driving shaft through a key, the driving shaft is arranged on the bearing seat through a bearing, and the disc brush is arranged on a lower panel of the driving shaft through a screw and rotates along with the driving shaft; the bottom surface of the disc brush is covered with thin steel wires.
Further, the circumference of the brush shaft of the steel wire roller is covered with the thin steel wires, and the steel wire roller rotates reversely relative to the feeding direction of the plate material during working.
The beneficial effects of the utility model are as follows: the utility model relates to a plate surface cleaning device which is arranged on a feeding roller way of a roll bending forming device, wherein the lower surface of a plate is cleaned by utilizing a roller brush rolling relative to the plate surface, and the upper surface of the plate is cleaned by utilizing a plurality of groups of rotating disc brushes, so that the damage to a die and the plate caused by the fact that steel shots and iron sand attached to the surface of the steel plate are shot-blasted and sand blasting residues are prevented along with the plate entering the roll bending forming device. The height position of the disc brush can be automatically adjusted, the device is suitable for thickness change of plates, the cleaning process is not required to be stopped, manual intervention is not required, the operation efficiency of a production line is greatly improved, and the operation safety of a forming device is ensured.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a left side view of FIG. 1;
FIG. 3 is a schematic view of the lower roller brush cleaning apparatus;
FIG. 4 is a schematic view of an upper brush cleaning apparatus;
FIG. 5 is a top view of FIG. 4;
FIG. 6 is a schematic diagram of a power disc brush configuration;
FIG. 7 is a schematic view of the upper disc brush adjustment device;
FIG. 8 is a left side view of FIG. 7;
As shown in the figure, the device comprises a device frame 1, a lower roller brush cleaning device 2, an upper roller brush cleaning device 3, an upper roller brush adjusting device 4, a roller brush gear motor 5, a mounting seat 6, a steel wire roller brush shaft 7, a floating beam 8, a power roller brush 9, a roller brush gear motor 10, a driving shaft 11, a bearing seat 12, a roller brush 13, a regulating motor 14, a coupling 15, a lifter 16, a transmission shaft 17 and a guide rod 18.
Description of the embodiments
As shown in the figure, the utility model relates to a plate surface cleaning device, which comprises a device frame 1, a lower roller brush cleaning device 2, an upper disc brush cleaning device 3 and an upper disc brush adjusting device 4. The device frame 1 consists of two vertical rods and a horizontal rod perpendicular to the vertical rods, and the vertical rods are fixed on the ground. The lower roller brush cleaning device 2 is fixed at the lower part of the device frame 1 and is used for cleaning the bottom surface of the plate. The upper disc brush cleaning device 3 is fixed on the upper disc brush adjusting device 4, the upper disc brush adjusting device 4 is arranged on the upper part of the device frame 1, and the upper disc brush adjusting device 4 is used for realizing the up-and-down adjustment of the position of the upper disc brush cleaning device 3 so as to clean the upper surface of the plate.
As shown in fig. 3, the lower roller brush cleaning device 2 comprises a roller brush speed reducing motor 5, a mounting seat 6 and a steel wire roller brush shaft 7. Two ends of the steel wire roller brush shaft 7 are fixed on the mounting seat 6 through bearings and can rotate along the axis of the steel wire roller brush shaft; the roller brush gear motor 5 (a worm gear shaft-mounted speed reducer is adopted) is fixed on the mounting seat 6 and is in shaft-mounted connection with one end of the steel wire roller brush shaft 7, so as to provide power for the rotation of the steel wire roller brush shaft 7. The mount 6 is mounted on the device frame 1 by screws. The circumference of the steel wire roller brush shaft 7 is covered with copper-plated steel wires, and the steel wires rotate reversely relative to the feeding direction of the plate material during working, and steel shots, iron sand and the like adhered to the bottom surface of the plate material are cleaned by utilizing the end parts of the steel wires. Due to the autorotation of the steel wire roller brush shaft 7, steel shots and iron sand cannot accumulate on the surface of the steel wire roller brush shaft 7.
As shown in fig. 4 and 5, the upper disc brush cleaning device 3 is composed of a plurality of power disc brushes 9 mounted on a floating beam 8, wherein the power disc brushes 9 are distributed on the floating beam 8 in two rows in a staggered manner, and the two rows of disc brushes cover the whole plate width range of the incoming material to ensure thorough cleaning.
As shown in fig. 6, the power disc brush 9 is composed of a disc brush gear motor 10, a drive shaft 11, a bearing seat 12, and a disc brush 13. The bearing housing 12 is a fixed base of the power disc brush 9, the bearing housing 12 is fixed to the floating beam 8, a disc brush gear motor 10 (using a worm gear shaft-mounted speed reducer) is mounted on the bearing housing 12, the driving shaft 11 is driven to rotate along its own axis by a key, the driving shaft 11 is mounted on the bearing housing 12 by a bearing, and the disc brush 13 is mounted on a lower panel of the driving shaft 11 by a screw to rotate following the driving shaft 11. The bottom surface of the disc brush 13 is covered with thin steel wires for cleaning the upper surface of the plate.
The upper disc brush adjusting device 4, see fig. 7 and 8, consists of an adjusting motor 14, a coupler 15, two lifters 16, a transmission shaft 17 and 4 guide rods 18. The two lifters 16 are connected through a transmission shaft 17, and the actions are synchronous; two lifters 16 are arranged on the two ends of the upper surface of the floating beam 8 to control the floating beam to lift; the adjusting motor 14 is mounted on the device frame 1 and is connected with the lifter 16 through a coupling 15 to power the lifter 16. The bottom surface of the guide rod 18 is fixed on the floating beam 8 and distributed on two sides of the lifter 16, the guide rod 18 guides the floating beam 8 to lift and lower, and two ends of the floating beam 8 lift and lower synchronously. The position of the upper disc brush cleaning device 3 is adjusted by the upper disc brush adjusting device 4.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered by the scope of the claims of the present utility model.
Claims (3)
1. A plate surface cleaning device comprises a device frame, a lower roller brush cleaning device, an upper disc brush cleaning device and an upper disc brush adjusting device; the device is characterized in that a lower roller brush cleaning device is fixed at the lower part of a device frame, an upper disc brush cleaning device is fixed on an upper disc brush adjusting device, and the upper disc brush adjusting device is arranged at the upper part of the device frame;
The lower roller brush cleaning device consists of a roller brush speed reducing motor, a mounting seat and a steel wire roller brush shaft; the two mounting seats are respectively fixed to the lower part of the device frame through screws, and two ends of the steel wire roller brush shaft are fixed to the mounting seats through bearings and can rotate along the axis of the steel wire roller brush shaft; the roller brush speed reducing motor is fixed on one of the mounting seats and is in shaft connection with one end of the steel wire roller brush shaft to provide power for the rotation of the steel wire roller brush shaft;
The upper disc brush cleaning device comprises a floating beam and a plurality of power disc brushes, wherein the power disc brushes are arranged on the floating beam, the power disc brushes are distributed in two rows and are arranged on the floating beam in a staggered manner, and the two rows of disc brushes cover the full-plate width range of the incoming material;
The upper disc brush adjusting device consists of an adjusting motor, a shaft coupling, two lifters, a transmission shaft and a guide rod; the lifting bottom plates of the two lifters are arranged at two ends of the upper surface of the floating beam, the floating beam is controlled to lift, and the two lifters are connected through a transmission shaft and synchronously act; the adjusting motor is arranged on the device frame and is connected with the lifter through a coupler to provide power for the lifter; the bottom surface of the guide rod is fixed on the floating beam, the guide rods are distributed on two sides of the lifter to guide the floating beam to lift and lower, and two ends of the floating beam lift synchronously.
2. A sheet material surface cleaning apparatus as claimed in claim 1, wherein each of the power disc brushes is composed of a disc brush speed reduction motor, a drive shaft, a bearing housing and a disc brush; the bearing seat is a fixed foundation of a power disc brush, the disc brush speed reducing motor is arranged on the bearing seat, the driving shaft is driven to rotate along the axis of the driving shaft through a key, the driving shaft is arranged on the bearing seat through a bearing, and the disc brush is arranged on a lower panel of the driving shaft through a screw and rotates along with the driving shaft; the bottom surface of the disc brush is covered with thin steel wires.
3. A sheet surface cleaning apparatus as claimed in claim 1, wherein the wire roll brush shaft is circumferentially covered with thin wires and is rotated in a reverse direction relative to the direction of the sheet material supply during operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322845915.XU CN221017526U (en) | 2023-10-24 | 2023-10-24 | Plate surface cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322845915.XU CN221017526U (en) | 2023-10-24 | 2023-10-24 | Plate surface cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221017526U true CN221017526U (en) | 2024-05-28 |
Family
ID=91184647
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322845915.XU Active CN221017526U (en) | 2023-10-24 | 2023-10-24 | Plate surface cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221017526U (en) |
-
2023
- 2023-10-24 CN CN202322845915.XU patent/CN221017526U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |