CN221017468U - Multilayer sorting equipment - Google Patents
Multilayer sorting equipment Download PDFInfo
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- CN221017468U CN221017468U CN202322882307.6U CN202322882307U CN221017468U CN 221017468 U CN221017468 U CN 221017468U CN 202322882307 U CN202322882307 U CN 202322882307U CN 221017468 U CN221017468 U CN 221017468U
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- 238000001514 detection method Methods 0.000 claims abstract description 98
- 239000000463 material Substances 0.000 claims abstract description 93
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 238000007664 blowing Methods 0.000 claims abstract description 25
- 230000006698 induction Effects 0.000 claims abstract description 16
- 230000001502 supplementing effect Effects 0.000 claims description 11
- 238000005096 rolling process Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The utility model relates to the technical field of sorting machines, in particular to multilayer sorting equipment, which comprises a supporting table, a rotating shaft vertically arranged on the supporting table, a driving motor arranged at the lower end of the supporting table, a rotating disc arranged on the rotating shaft, a feeding mechanism, an induction mechanism, a first detection mechanism and a material distributing mechanism, wherein the feeding mechanism, the induction mechanism, the first detection mechanism and the material distributing mechanism are fixed on the supporting table along the rotating direction of the rotating disc and are sequentially arranged around the rotating disc, and the driving motor is in driving connection with the rotating shaft; the rotary disc is provided with a plurality of rotary discs in an up-down interval manner on the rotary shaft, and the conveying belt, the material guide plate, the sensing mechanism, the first vertical detection camera, the horizontal detection camera, the material distributing cantilever, the air blowing nozzle and the material distributing inlet are provided with a plurality of groups corresponding to each rotary disc. The device greatly improves the separation efficiency without increasing the occupied area, has simple and uncomplicated structure and low cost.
Description
Technical Field
The utility model relates to the technical field of sorting machines, in particular to multilayer sorting equipment.
Background
Sorters are important inspection equipment and sorting devices for products such as hardware, fasteners, electronic components, etc. for separating unacceptable ones and uncertain ones of these products from acceptable ones. The existing sorting machine generally has only one layer of glass disc, the sorting speed is maintained to be about 350 per minute, and the efficiency is low.
Disclosure of utility model
The utility model aims to solve the technical problem of low efficiency of the existing single-layer separator, and provides multi-layer separation equipment, which greatly improves separation efficiency without increasing occupied area, has a simple and uncomplicated structure and is low in cost.
The technical scheme adopted by the utility model is that the multilayer sorting equipment comprises a supporting table, a rotating shaft vertically arranged on the supporting table, a driving motor arranged at the lower end of the supporting table, a rotating disc arranged on the rotating shaft, a feeding mechanism, an induction mechanism, a first detection mechanism and a material distributing mechanism, wherein the feeding mechanism, the induction mechanism, the first detection mechanism and the material distributing mechanism are fixed on the supporting table along the rotating direction of the rotating disc and are sequentially arranged around the rotating disc, and the driving motor is in driving connection with the rotating shaft;
The feeding mechanism comprises a conveying bracket fixed on the supporting table, a conveying belt arranged on the conveying bracket and adjacent to the rotating disc, and a material guiding plate arranged on the position, adjacent to the rotating disc, of the conveying belt, the end surface of the conveying belt is leveled with the upper end surface of the rotating disc, and the material guiding plate is suspended on the conveying belt and obliquely faces the rotating disc;
The first detection mechanism comprises a first detection bracket fixed on the supporting table, a first vertical detection camera and a horizontal detection camera which are arranged on the first detection bracket, wherein the first vertical detection camera is fixed on the first detection bracket and vertically faces the upper end surface of the rotating disc from the upper part of the rotating disc, and the horizontal detection camera is fixed on the first detection bracket and horizontally faces the upper end surface of the rotating disc;
The material distributing mechanism comprises a material distributing cylinder fixed on the supporting table, a material distributing cantilever fixed on the material distributing cylinder and extending to the upper part of the rotating disc, and a blowing nozzle arranged on the material distributing cantilever, wherein the material distributing cylinder is adjacent to the rotating disc, a material distributing inlet is arranged at the position, corresponding to each rotating disc, of the material distributing cylinder, the air outlet end of the blowing nozzle is inclined towards the rotating disc and towards the material distributing cylinder, and a plurality of material distributing cantilevers and blowing nozzles are respectively arranged corresponding to each rotating disc;
The rotary disc is provided with a plurality of rotary discs in an up-down interval manner on the rotary shaft, and the conveying belt, the material guide plate, the sensing mechanism, the first vertical detection camera, the horizontal detection camera, the material distributing cantilever, the air blowing nozzle and the material distributing inlet are provided with a plurality of groups corresponding to each rotary disc.
The feed divider also comprises a guide cylinder arranged at one side of the supporting table, wherein one end of the guide cylinder extends into the supporting table and is communicated with the lower end of the feed divider, and the other end of the guide cylinder is inclined downwards.
The material distributing cantilever comprises a fixed plate and a swinging plate hinged with the fixed plate, one end of the fixed plate is fixed on the material distributing barrel, the other end of the fixed plate is suspended above the rotating disc, one end of the swinging plate is hinged with the fixed plate, the other end of the swinging plate faces the rotating disc, and the air blowing nozzle is arranged on the swinging plate.
The first detection mechanism further comprises a first annular light supplementing lamp which is arranged on the first detection support and corresponds to the first vertical detection camera vertically, and the first annular light supplementing lamp is located between the rotating disc and the first vertical detection camera and is higher than the horizontal detection camera.
Still including setting up a plurality of second detection mechanism between first detection mechanism and feed divider, second detection mechanism is including fixing the second detection support on the brace table, setting up the second perpendicular detection camera and the annular light filling lamp of second on the second detection support, the second perpendicular detection camera is located the rolling disc top and faces the rolling disc up end perpendicularly, the annular light filling lamp of second faces the rolling disc and corresponds from top to bottom with the perpendicular detection camera of second, the perpendicular detection camera of second and the annular light filling lamp of second correspond every rolling disc and are provided with the multiunit.
The supporting table is of a box-type structure, universal wheels are arranged at the lower end of the supporting table, and the driving motor is fixed in the supporting table.
The utility model has the beneficial effects that the multi-layer sorting equipment is provided, the structure adopts a vertical multi-layer structure, wherein the induction bracket, the first detection bracket and the material distributing cylinder are only required to be provided with one group for supporting, and the conveying belt, the material guiding plate, the induction mechanism, the first vertical detection camera, the horizontal detection camera, the material distributing cantilever, the air blowing nozzle and the material distributing inlet are provided with a plurality of groups corresponding to each rotating disc. The device has simple structure, does not increase the occupied area, does not need to increase multiple cost under the condition of increasing multiple sorting efficiency, and has high cost performance.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of the internal structure of the present utility model;
FIG. 3 is an enlarged view of A in FIG. 2;
FIG. 4 is a schematic view of the internal structure of the present utility model in another direction;
Fig. 5 is an enlarged view of B in fig. 4.
In the drawing, 1, a supporting table, 2, a rotating shaft, 3, a rotating disc, 4, a conveying bracket, 5, a conveying belt, 6, a material guiding plate, 7, a first detecting bracket, 8, a first vertical detecting camera, 9, a horizontal detecting camera, 10, a material distributing cylinder, 11, a material distributing cantilever, 12, a blowing nozzle, 13, a material distributing inlet, 14, a material guiding cylinder, 15, a fixed plate, 16, a swinging plate, 17, a first annular light supplementing lamp, 18, a second detecting bracket, 19, a second vertical detecting camera, 20, a second annular light supplementing lamp, 21 and a universal wheel.
Detailed Description
As shown in fig. 1 to 5, the utility model provides a multilayer sorting device, which comprises a supporting table 1, a rotating shaft 2 vertically arranged on the supporting table 1, a driving motor arranged at the lower end of the supporting table 1, a rotating disc 3 arranged on the rotating shaft 2, a feeding mechanism, an induction mechanism, a first detection mechanism and a material distributing mechanism, wherein the feeding mechanism, the induction mechanism, the first detection mechanism and the material distributing mechanism are fixed on the supporting table 1 along the rotating direction of the rotating disc 3 and are sequentially arranged around the rotating disc 3, and the driving motor is in driving connection with the rotating shaft 2; the feeding mechanism comprises a conveying bracket 4 fixed on the supporting table 1, a conveying belt 5 arranged on the conveying bracket 4 and adjacent to the rotating disc 3, and a material guide plate 6 arranged on the position of the conveying belt 5 adjacent to the rotating disc 3, wherein the upper end surface of the conveying belt 5 is leveled with the upper end surface of the rotating disc 3, and the material guide plate 6 is suspended on the conveying belt 5 and obliquely faces the rotating disc 3; the first detection mechanism comprises a first detection bracket 7 fixed on the supporting table 1, a first vertical detection camera 8 and a horizontal detection camera 9 which are arranged on the first detection bracket 7, wherein the first vertical detection camera 8 is fixed on the first detection bracket 7 and vertically faces the upper end face of the rotating disc 3 from the upper part of the rotating disc 3, and the horizontal detection camera 9 is fixed on the first detection bracket 7 and horizontally faces the upper end face of the rotating disc 3; the material distributing mechanism comprises a material distributing cylinder 10 fixed on the supporting table 1, a material distributing cantilever 11 fixed on the material distributing cylinder 10 and extending to the upper part of the rotating disc 3, and a blowing nozzle 12 arranged on the material distributing cantilever 11, wherein the material distributing cylinder 10 is adjacent to the rotating disc 3, the material distributing inlet 13 is arranged at the position of the material distributing cylinder 10 corresponding to each rotating disc 3, the air outlet end of the blowing nozzle 12 is inclined towards the rotating disc 3 and towards the material distributing cylinder 10, and a plurality of material distributing cantilevers 11 and blowing nozzles 12 are respectively arranged corresponding to each rotating disc 3; the rotating disc 3 is provided with a plurality of rotating discs 3 at intervals up and down on the rotating shaft 2, and the conveying belt 5, the material guide plate 6, the sensing mechanism, the first vertical detection camera 8, the horizontal detection camera 9, the material distributing cantilever 11, the air blowing nozzle 12 and the material distributing inlet 13 are provided with a plurality of groups corresponding to each rotating disc 3.
The device is mainly used for sorting clothes buttons, but is not limited to buttons, the sorting barrel 14 is of a round or rectangular hollow structure, the sorting of the buttons is completed, the air blowing nozzle 12 is of an air gun structure, an air source is externally connected, the opening and the closing are controlled through an electromagnetic valve, so that intermittent air blowing is realized, and the induction mechanism is composed of an induction bracket fixed on the supporting table 1, an induction cantilever horizontally fixed on the induction bracket and an inductor arranged on the induction cantilever, wherein the structure is in the prior art and is not excessively described.
The supporting table 1 is a supporting workbench, the rotating shaft 2 is of a columnar structure, the rotating shaft is vertically arranged on the supporting table 1, the driving motor is arranged at the lower end of the supporting table and can drive the rotating shaft 2 to rotate on the supporting table 1, the glass rotating disc 3 is arranged on the rotating table 2 and can synchronously rotate along with the rotating shaft 2, the buttons are conveyed by the conveying belt 5, when conveyed to the position of the material guiding plate 6, the buttons are blocked and guided by the material guiding plate 6 and enter the rotating disc 3, the rotating disc 3 rotates to drive the buttons to synchronously move, when the buttons pass through the sensing mechanism, the sensing mechanism senses the positions of the buttons and positions the buttons, the buttons continue to move, when the buttons pass through the first detecting mechanism, the first vertical detecting camera 8 on the first detecting bracket 7 photographs the upper surface of the buttons, whether flaws exist on the upper end surface of the buttons or not is detected through background image recognition, the device comprises a pattern, holes, grooves and the like, wherein the sizes and positions of the pattern, holes, grooves and the like are qualified, a horizontal detection camera 9 shoots the side surface of a button, the thickness of the button is qualified through background image recognition detection, when the button continues to move through a material distributing mechanism, the material distributing mechanism is at least two groups, the unqualified button blows the button into a material distributing inlet 13 from a rotating disc 3 through blowing air nozzles 12 and falls into a material distributing cylinder 14, the qualified button blows the button into the material distributing inlet 13 of another group from the rotating disc 3 through blowing air nozzles and falls into the material distributing cylinder 14, the rotating disc 3 is provided with a plurality of conveying belts 5 and material guiding plates 6, sensing cantilevers and sensors, a first vertical detection camera 8 and the horizontal detection camera 9, the material distributing cantilevers 11 and the blowing air nozzles 12 and the material distributing inlet 13 at intervals along the vertical direction of a rotating shaft 2 to form a multi-layer structure, the induction support, the first detection support 7 and the material distributing cylinder 10 are only required to be provided with one group for supporting, the structure is simplified, the occupied area is not increased, multiple cost is not required to be increased under the condition of increasing multiple sorting efficiency, and the cost performance is very high.
As shown in fig. 2, the material distributing mechanism further comprises a material guiding cylinder 14 arranged at one side of the supporting table 1, wherein one end of the material guiding cylinder 14 extends into the supporting table 1 and is communicated with the lower end of the material distributing cylinder 10, and the other end of the material guiding cylinder is inclined downwards.
A storage box for accommodating buttons is arranged beside the sorting equipment, the position of the guide cylinder 14 is lower than that of the sorting cylinder 10, after the buttons are blown into the sorting cylinder 10, the buttons slide in the guide cylinder 14, and the buttons slide into the storage box for temporary storage through the guide cylinder 14.
As shown in fig. 5, the material distributing cantilever 11 includes a fixed plate 15 and a swinging plate 16 hinged to the fixed plate 15, one end of the fixed plate 15 is fixed on the material distributing cylinder 10, the other end of the fixed plate is suspended above the rotating disc 3, one end of the swinging plate 16 is hinged to the fixed plate 15, the other end of the swinging plate faces the rotating disc 3, and the air blowing nozzle 12 is arranged on the swinging plate 16.
The inclination angle of the air blowing nozzle 12 can be adjusted through the swinging plate 16, the application range is wider, the swinging plate 16 is provided with an arc-shaped long groove, the corresponding position of the fixing plate 15 is provided with a screw hole, and the air blowing nozzle is locked through a bolt after the position is adjusted.
As shown in fig. 2-4, the first detection mechanism further includes a first annular light supplementing lamp 17 disposed on the first detection support 7 and vertically corresponding to the first vertical detection camera 8, and the first annular light supplementing lamp 17 is located between the rotating disc 3 and the first vertical detection camera 8 and higher than the horizontal detection camera 9.
The first annular light filling lamp 17 is added for filling light, the middle part of the annular light filling lamp is provided with a hole, the photographing end of the first vertical detection camera 8 photographs the button on the rotating disc 3 through the middle hole of the annular light filling lamp, photographing quality is remarkably improved, and the camera is applicable to factory areas with dim light.
As shown in fig. 2-4, the device further comprises a plurality of second detection mechanisms arranged between the first detection mechanisms and the material distributing mechanisms, the second detection mechanisms comprise a second detection bracket 18 fixed on the supporting table 1, a second vertical detection camera 19 arranged on the second detection bracket 18 and a second annular light supplementing lamp 20, the second vertical detection camera 19 is positioned above the rotating disc 3 and vertically faces the upper end face of the rotating disc 3, the second annular light supplementing lamp 20 faces the rotating disc 3 and vertically corresponds to the second vertical detection camera 19, and a plurality of groups of second vertical detection cameras 19 and second annular light supplementing lamps 20 are arranged corresponding to each rotating disc 3.
The second detection mechanism only needs one second vertical detection camera 19, and can respectively detect and compare different positions, different patterns, grooves, salient points and the like of the upper end face of the button through the plurality of second vertical detection cameras 19, so that the detection is more accurate, a plurality of material distributing mechanisms are arranged subsequently, different flaws are respectively sorted, and the sorting is more detailed and more accurate.
As shown in fig. 2-4, the supporting table 1 is in a box-type structure, the lower end of the supporting table 1 is provided with universal wheels 21, and the driving motor is fixed in the supporting table 1.
The supporting table 1 with the box-type structure reduces dead weight, can displace through the universal wheels 21, is convenient for equipment movement and transportation, and is more flexible to use.
Claims (6)
1. A multilayer sorting apparatus, characterized in that: the automatic feeding device comprises a supporting table (1), a rotating shaft (2) vertically arranged on the supporting table (1), a driving motor arranged at the lower end of the supporting table (1), a rotating disc (3) arranged on the rotating shaft (2), a feeding mechanism, an induction mechanism, a first detection mechanism and a distributing mechanism, wherein the feeding mechanism, the induction mechanism, the first detection mechanism and the distributing mechanism are fixed on the supporting table (1) along the rotating direction of the rotating disc (3) and are sequentially arranged around the rotating disc (3), and the driving motor is in driving connection with the rotating shaft (2);
The feeding mechanism comprises a conveying bracket (4) fixed on the supporting table (1), a conveying belt (5) arranged on the conveying bracket (4) and adjacent to the rotating disc (3), and a material guide plate (6) arranged on the position, adjacent to the rotating disc (3), of the conveying belt (5), wherein the upper end face of the conveying belt (5) is leveled with the upper end face of the rotating disc (3), and the material guide plate (6) is suspended on the conveying belt (5) and obliquely faces the rotating disc (3);
The first detection mechanism comprises a first detection bracket (7) fixed on the supporting table (1), a first vertical detection camera (8) and a horizontal detection camera (9) which are arranged on the first detection bracket (7), wherein the first vertical detection camera (8) is fixed on the first detection bracket (7) and vertically faces the upper end face of the rotating disc (3) from the upper part of the rotating disc (3), and the horizontal detection camera (9) is fixed on the first detection bracket (7) and horizontally faces the upper end face of the rotating disc (3);
The material distribution mechanism comprises a material distribution cylinder (10) fixed on a supporting table (1), a material distribution cantilever (11) fixed on the material distribution cylinder (10) and extending to the upper part of the rotating disc (3) and a blowing nozzle (12) arranged on the material distribution cantilever (11), wherein the material distribution cylinder (10) is adjacent to the rotating disc (3), a material distribution inlet (13) is formed in the position, corresponding to each rotating disc (3), of the material distribution cylinder (10), the air outlet end of the blowing nozzle (12) is inclined towards the rotating disc (3) and towards the material distribution cylinder (10), and a plurality of material distribution cantilevers (11) and blowing nozzles (12) are respectively arranged corresponding to each rotating disc (3);
The rotary disc (3) is provided with a plurality of rotary discs (3) at intervals up and down on the rotary shaft (2), and the conveying belt (5) and the material guide plate (6), the sensing mechanism, the first vertical detection camera (8) and the horizontal detection camera (9), the material distributing cantilever (11) and the air blowing nozzle (12) and the material distributing inlet (13) are provided with a plurality of groups corresponding to each rotary disc (3).
2. A multilayer sorting apparatus according to claim 1, characterized in that: the material distributing mechanism further comprises a material guiding cylinder (14) arranged on one side of the supporting table (1), one end of the material guiding cylinder (14) stretches into the supporting table (1) and is communicated with the lower end of the material distributing cylinder (10), and the other end of the material guiding cylinder is inclined downwards.
3. A multilayer sorting apparatus according to claim 1, characterized in that: the material distributing cantilever (11) comprises a fixed plate (15) and a swinging plate (16) hinged with the fixed plate (15), one end of the fixed plate (15) is fixed on the material distributing barrel (10), the other end of the fixed plate is suspended above the rotating disc (3), one end of the swinging plate (16) is hinged with the fixed plate (15), the other end of the swinging plate faces the rotating disc (3), and the air blowing nozzle (12) is arranged on the swinging plate (16).
4. A multilayer sorting apparatus according to claim 1, characterized in that: the first detection mechanism further comprises a first annular light supplementing lamp (17) which is arranged on the first detection support (7) and corresponds to the first vertical detection camera (8) vertically, and the first annular light supplementing lamp (17) is located between the rotating disc (3) and the first vertical detection camera (8) and is higher than the horizontal detection camera (9).
5. A multilayer sorting apparatus according to claim 1, characterized in that: still including setting up a plurality of second detection mechanism between first detection mechanism and feed divider, second detection mechanism is including fixing second detection support (18) on brace table (1), second perpendicular detection camera (19) and second annular light filling lamp (20) of setting on second detection support (18), second perpendicular detection camera (19) are located rolling disc (3) top perpendicular orientation rolling disc (3) up end, second annular light filling lamp (20) are towards rolling disc (3) and correspond from top to bottom with second perpendicular detection camera (19), second perpendicular detection camera (19) and second annular light filling lamp (20) correspond every rolling disc (3) and are provided with the multiunit.
6. A multilayer sorting apparatus according to claim 1, characterized in that: the supporting table (1) is of a box-type structure, universal wheels (21) are arranged at the lower end of the supporting table (1), and the driving motor is fixed in the supporting table (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322882307.6U CN221017468U (en) | 2023-10-25 | 2023-10-25 | Multilayer sorting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322882307.6U CN221017468U (en) | 2023-10-25 | 2023-10-25 | Multilayer sorting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221017468U true CN221017468U (en) | 2024-05-28 |
Family
ID=91189163
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322882307.6U Active CN221017468U (en) | 2023-10-25 | 2023-10-25 | Multilayer sorting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221017468U (en) |
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2023
- 2023-10-25 CN CN202322882307.6U patent/CN221017468U/en active Active
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