CN221016909U - Spraying machine with dust removal function for steel structure production - Google Patents
Spraying machine with dust removal function for steel structure production Download PDFInfo
- Publication number
- CN221016909U CN221016909U CN202322738623.6U CN202322738623U CN221016909U CN 221016909 U CN221016909 U CN 221016909U CN 202322738623 U CN202322738623 U CN 202322738623U CN 221016909 U CN221016909 U CN 221016909U
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- fixedly arranged
- spraying
- plate
- seat
- steel structure
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- 238000005507 spraying Methods 0.000 title claims abstract description 78
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 61
- 239000010959 steel Substances 0.000 title claims abstract description 61
- 239000000428 dust Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000007921 spray Substances 0.000 claims abstract description 37
- 239000003973 paint Substances 0.000 claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000010276 construction Methods 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 11
- 238000005192 partition Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 11
- 239000012535 impurity Substances 0.000 abstract description 4
- 238000007664 blowing Methods 0.000 abstract description 3
- 238000009423 ventilation Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000002444 silanisation Methods 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The utility model belongs to the technical field of steel structure spraying, and particularly relates to a spraying machine with a dust removing function for steel structure production. This flush coater with dust removal function is used in steel construction production through setting up spraying unit, sprays the unit after spraying water to steel construction surface through a plurality of spouting water column and clear away surface dust and impurity after the blowing of fan carries out the drying with the remaining moisture of steel construction surface, through setting up conveying unit, can improve the efficiency of steel construction spraying process, sprays paint the operation through the shower nozzle to steel construction surface on the way of carrying and makes the even effectual of steel construction paint surface spraying.
Description
Technical Field
The utility model relates to the technical field of steel structure spraying, in particular to a spraying machine with a dust removal function for steel structure production.
Background
Steel structures are structures composed of steel materials, and are one of the main types of building structures. The structure mainly comprises steel beams, steel columns, steel trusses and other components made of section steel, steel plates and the like, and rust removal and prevention processes such as silanization, pure manganese phosphating, washing, drying, galvanization and the like are adopted.
At present, manual spraying is mainly adopted for spraying the steel structure, the steel structure needs to be turned in the manual spraying process, the labor intensity is high, the spraying efficiency is low, and the spraying equipment used is generally not provided with a dust removing function, so that the spraying effect is influenced.
The steel structure spraying device comprises a three-dimensional scanning mechanism positioned at the front end and a spraying mechanism positioned at the rear end, wherein the spraying mechanism comprises a cover body, a lower beam and an upper beam which are positioned in the cover body, a movable lower spraying frame with a lower nozzle is arranged on the lower beam, a movable vertical beam is arranged on the upper beam, an upper spraying frame capable of moving up and down is arranged on the vertical beam, and an upper spraying control valve and a lower spraying control valve are in control connection with the control mechanism, and the control mechanism is communicated with the three-dimensional scanning mechanism; the upper motor, the vertical motor and the lower motor are in control connection with the control mechanism. Firstly, scanning the shape of a steel structure through a three-dimensional scanning mechanism, controlling a vertical motor to drive an upper spraying frame to move up and down and open and close corresponding upper nozzles and lower nozzles according to the condition of the upper surface of the steel structure, and realizing the spraying of all surfaces of the steel structure, so that all surfaces of the steel structure can be sprayed, and the spraying quality is high; the air pollution is small, and the labor intensity is low.
But this steel construction spraying device is direct to the steel construction operation of spraying paint, does not clear up the dust impurity on its surface, can influence the effect of spraying paint and can appear spraying inhomogeneous, the inconsistent condition of paint surface thickness appears.
Therefore, we propose a spraying machine with dust removal function for steel structure production to solve the above problems.
Disclosure of utility model
The utility model aims to provide a spraying machine with a dust removing function for steel structure production, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the spraying machine with the dust removing function for the steel structure production comprises a bottom plate and baffle plates, wherein the baffle plates are fixedly arranged on two sides of the upper surface of the bottom plate, the upper surface of each baffle plate is provided with a dust removing mechanism, and one side of the upper surface of each baffle plate is provided with a spraying mechanism;
The dust removing mechanism comprises a spraying unit and a drying unit, the spraying unit comprises a concave seat, a pressurizing box, a water inlet pipe, a connecting pipe, a cross column, a spray head groove and a spray head column, the concave seat is fixedly arranged on the upper surface of a baffle, the pressurizing box is fixedly arranged on the upper surface of the concave seat, the water inlet pipe is fixedly arranged on the side surface of the pressurizing box, the connecting pipe is fixedly arranged on the bottom surface of the pressurizing box, the cross column is fixedly arranged on the bottom surface of the connecting pipe, the spray head groove is arranged on the bottom surface of the cross column, and the spray head column is fixedly arranged on the inner top surface of the spray head groove.
Preferably, the drying unit comprises a connecting seat, a square groove, a filter plate, a filter hole, a fixed frame, a ventilating plate, a fan and a partition plate, wherein the connecting seat is fixedly arranged on the side face of the concave seat, the square groove penetrates through the side face of the connecting seat, the filter plate is fixedly arranged on the inner wall of the square groove, the filter hole penetrates through the side face of the filter plate, the fixed frame is fixedly arranged on the upper surface of the connecting seat, the fan is fixedly arranged on the inner wall of the fixed frame, the ventilating plate is fixedly arranged on the inner wall of the fixed frame, and the partition plate is fixedly arranged on the inner wall of the connecting seat.
Preferably, the spraying mechanism comprises a conveying unit and a paint spraying unit, the conveying unit comprises a supporting plate, a driving motor, a transmission shaft, a bearing, a rotating shaft roller and a conveying belt, the supporting plate is fixedly arranged on the side face of a baffle, the driving motor is fixedly arranged on the upper surface of the supporting plate, the transmission shaft is fixedly arranged at the output end of the driving motor, a groove is formed in the side face of the baffle, the bearing is fixedly arranged on the inner wall of the groove, the rotating shaft is fixedly arranged on the side face of one end of the transmission shaft, the roller is fixedly arranged on the outer surface of the rotating shaft, and the conveying belt is arranged on the outer surface of the roller.
Preferably, the paint spraying unit comprises a supporting seat, a charging barrel, a conveying pipe, a paint spraying seat, a spray head and a fixing column, wherein the supporting seat is fixedly arranged on the upper surface of the baffle, the charging barrel is fixedly arranged on the upper surface of the supporting seat, the conveying pipe is fixedly arranged on the bottom surface of the charging barrel, the fixing column is fixedly arranged on the inner top surface of the supporting seat, the paint spraying seat is fixedly arranged on the bottom surface of the fixing column, and the spray head is fixedly arranged on the bottom surface of the paint spraying seat.
Preferably, the bottom surface of the bottom plate is fixedly provided with four support columns, the bottom surfaces of the four support columns are fixedly provided with support bases, and the four support columns are symmetrically distributed at four corners of the bottom surface of the bottom plate.
Preferably, the outer surface of one end of the rotating shaft is fixedly connected with the inner wall of the bearing inner ring, the number of the rotating shafts is four, and the four rotating shafts are symmetrically distributed on two sides of the inner wall of the baffle plate in a group of every two rotating shafts.
Preferably, the spray columns are fixedly arranged on the inner top surface of the spray head groove in an equidistant sequence, and the length of the spray head groove is the same as the width of the conveying belt.
Compared with the prior art, the utility model has the beneficial effects that:
1. This flush coater with dust removal function is used in steel construction production is through setting up spraying unit, carries out the water spray through a plurality of spouting water columns to steel construction surface and clear away surface dust and impurity when carrying through the conveyer belt before the steel construction sprays, carries out the spraying again after the residual moisture of steel construction surface is dried in the blowing of fan in the cooperation drying unit.
2. This flush coater with dust removal function is used in steel construction production through setting up conveying unit, can improve the efficiency of steel construction spraying process, carries out the operation of spraying paint to steel construction surface through the shower nozzle in the way of carrying and makes steel construction paint surface spraying even effectual.
Drawings
FIG. 1 is a schematic diagram of a front view of the present utility model;
FIG. 2 is a schematic view of a partial enlarged structure at A in FIG. 1;
FIG. 3 is a schematic view of the dust removing mechanism of the present utility model;
Fig. 4 is a schematic structural view of the paint spraying mechanism of the present utility model.
In the figure: 1. a bottom plate; 101. a baffle; 2. a support column; 201. a support base; 3. a concave seat; 301. a pressurizing tank; 302. a water inlet pipe; 303. a connecting pipe; 304. a cross column; 305. a nozzle tank; 306. spraying water column; 307. a connecting seat; 308. a square groove; 309. a filter plate; 310. a filter hole; 311. a fixed frame; 312. a ventilation board; 313. a fan; 314. a partition plate; 315. a supporting plate; 316. a driving motor; 317. a transmission shaft; 318. a bearing; 319. a rotating shaft; 320. a roller; 321. a conveyor belt; 322. a support base; 323. a charging barrel; 324. a delivery tube; 325. a paint spraying seat; 326. a spray head; 327. and fixing the column.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution:
Embodiment one: the utility model provides a spraying machine with dust removal function for steel construction production, includes bottom plate 1 and baffle 101, and baffle 101 fixed mounting is in bottom plate 1 upper surface both sides, and bottom plate 1 bottom surface fixed mounting has four support columns 2, and four support column 2 bottom surface fixed mounting has support base 201, and four support columns 2 symmetric distribution are in bottom plate 1 bottom surface four corners position, and baffle 101 upper surface is provided with dust removal mechanism, and baffle 101 upper surface one side is provided with spraying mechanism;
The dust removing mechanism comprises a spraying unit and a drying unit, the spraying unit comprises a concave seat 3, a pressurizing box 301, a water inlet pipe 302, a connecting pipe 303, a transverse column 304, a spray nozzle groove 305 and a spray nozzle column 306, the concave seat 3 is fixedly arranged on the upper surface of the baffle 101, the pressurizing box 301 is fixedly arranged on the upper surface of the concave seat 3, the water inlet pipe 302 is fixedly arranged on the side surface of the pressurizing box 301, the connecting pipe 303 is fixedly arranged on the bottom surface of the pressurizing box 301, the transverse column 304 is fixedly arranged on the bottom surface of the connecting pipe 303, the spray nozzle groove 305 is arranged on the bottom surface of the transverse column 304, the spray nozzle column 306 is fixedly arranged on the inner top surface of the spray nozzle groove 305 in an equidistant sequence, and the length of the spray nozzle groove 305 is identical with the width of the conveying belt 321.
The drying unit comprises a connecting seat 307, a square groove 308, a filter plate 309, a filter hole 310, a fixing frame 311, a ventilation plate 312, a fan 313 and a partition plate 314, wherein the connecting seat 307 is fixedly arranged on the side surface of the concave seat 3, the square groove 308 penetrates through the side surface of the connecting seat 307, the filter plate 309 is fixedly arranged on the inner wall of the square groove 308, the filter hole 310 penetrates through the side surface of the filter plate 309, the fixing frame 311 is fixedly arranged on the upper surface of the connecting seat 307, the fan 313 is fixedly arranged on the inner wall of the fixing frame 311, the ventilation plate 312 is fixedly arranged on the inner wall of the fixing frame 311, the partition plate 314 is fixedly arranged on the inner wall of the connecting seat 307, and the spraying unit is arranged to spray water to the outer surface of the steel structure through a plurality of water spraying columns 306 when the steel structure is conveyed through a conveying belt 321 before the steel structure is sprayed, and the water remained on the outer surface of the steel structure is dried by being matched with the blowing of the fan 313 in the drying unit.
The steel structure is placed on the upper surface of a conveyor belt 321 for conveying, water is injected into a pressurizing box 301 through a water inlet pipe 302, the water is pressurized, and is input into a water injection column 306 through a connecting pipe 303 for spraying dust and impurities on the outer surface of the steel structure for cleaning, the steel structure is continuously conveyed to the lower part of a fan 313 after being cleaned, and the water remained on the outer surface of the steel structure is air-dried by high-speed rotation of the two fans 313 and then is sprayed.
Embodiment two: based on embodiment one, spraying mechanism includes conveying unit and spray painting unit, conveying unit includes layer board 315, driving motor 316, transmission shaft 317, bearing 318, pivot 319 cylinder 320 and conveyer belt 321, layer board 315 fixed mounting is in baffle 101 side, driving motor 316 fixed mounting is in layer board 315 upper surface, transmission shaft 317 fixed mounting is in driving motor 316's output, the baffle 101 side is seted up flutedly, bearing 318 fixed mounting is in this recess inner wall, pivot 319 fixed mounting is in transmission shaft 317 one end side, cylinder 320 fixed mounting is in pivot 319 surface, conveyer belt 321 installs in roller 320 surface, pivot 319 one end surface and bearing 318 inner race inner wall fixed connection, the quantity of pivot 319 has four, four pivots 319 are a set of symmetric distribution in baffle 101 inner wall both sides for every two, through setting up conveying unit, can improve steel construction spraying process's efficiency, carry out the operation through shower nozzle 326 to steel construction surface in the en route of carrying and make steel construction paint spraying even effectual.
The unit of spraying paint includes supporting seat 322, feed cylinder 323, conveyer pipe 324, spray paint seat 325, shower nozzle 326 and fixed column 327, and supporting seat 322 fixed mounting is in baffle 101 upper surface, and feed cylinder 323 fixed mounting is in supporting seat 322 upper surface, and conveyer pipe 324 fixed mounting is in the feed cylinder 323 bottom surface, and fixed column 327 fixed mounting is in the interior top surface of supporting seat 322, and spray paint seat 325 fixed mounting is in fixed column 327 bottom surface, shower nozzle 326 fixed mounting is in spray paint seat 325 bottom surface.
The driving motor 316 drives the transmission shaft 317 to rotate so as to drive the rotating shaft 319 and the roller 320 to rotate, so that the conveyor belt 321 arranged on the outer surface of the roller 320 rotates to convey the steel structure, the charging barrel 323 inputs paint to the paint spraying seat 325 through the conveying pipe 324 and evenly sprays the paint on the outer surface of the steel structure through the spray nozzle 326, and the steel structure is conveyed and sprayed with paint simultaneously, so that the spraying is even.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Claims (7)
1. The utility model provides a flush coater with dust removal function for steel construction production, includes bottom plate (1) and baffle (101), baffle (101) fixed mounting is in bottom plate (1) upper surface both sides, its characterized in that: the upper surface of the baffle plate (101) is provided with a dust removing mechanism, and one side of the upper surface of the baffle plate (101) is provided with a spraying mechanism;
The dust removing mechanism comprises a spraying unit and a drying unit, the spraying unit comprises a concave seat (3), a pressurizing box (301), a water inlet pipe (302), a connecting pipe (303), a transverse column (304), a spray head groove (305) and a water spraying column (306), the concave seat (3) is fixedly arranged on the upper surface of the baffle plate (101), the pressurizing box (301) is fixedly arranged on the upper surface of the concave seat (3), the water inlet pipe (302) is fixedly arranged on the side surface of the pressurizing box (301), the connecting pipe (303) is fixedly arranged on the bottom surface of the pressurizing box (301), the transverse column (304) is fixedly arranged on the bottom surface of the connecting pipe (303), the spray head groove (305) is arranged on the bottom surface of the transverse column (304), and the water spraying column (306) is fixedly arranged on the inner top surface of the spray head groove (305).
2. The spraying machine with dust removal function for steel structure production according to claim 1, wherein: the drying unit comprises a connecting seat (307), a square groove (308), a filter plate (309), a filter hole (310), a fixed frame (311), a ventilating plate (312), a fan (313) and a partition plate (314), wherein the connecting seat (307) is fixedly arranged on the side face of the concave seat (3), the square groove (308) penetrates through the side face of the connecting seat (307), the filter plate (309) is fixedly arranged on the inner wall of the square groove (308), the filter hole (310) penetrates through the side face of the filter plate (309), the fixed frame (311) is fixedly arranged on the upper surface of the connecting seat (307), the fan (313) is fixedly arranged on the inner wall of the fixed frame (311), the ventilating plate (312) is fixedly arranged on the inner wall of the fixed frame (311), and the partition plate (314) is fixedly arranged on the inner wall of the connecting seat (307).
3. The spraying machine with dust removal function for steel structure production according to claim 1, wherein: the spraying mechanism comprises a conveying unit and a spraying unit, the conveying unit comprises a supporting plate (315), a driving motor (316), a transmission shaft (317), a bearing (318), a rotary shaft (319) roller (320) and a conveying belt (321), the supporting plate (315) is fixedly arranged on the side face of the baffle plate (101), the driving motor (316) is fixedly arranged on the upper surface of the supporting plate (315), the transmission shaft (317) is fixedly arranged at the output end of the driving motor (316), the side face of the baffle plate (101) is provided with a groove, the bearing (318) is fixedly arranged on the inner wall of the groove, the rotary shaft (319) is fixedly arranged on the side face of one end of the transmission shaft (317), the rotary shaft (319) is fixedly arranged on the outer surface of the rotary shaft (320), and the conveying belt (321) is arranged on the outer surface of the rotary shaft (320).
4. A spray coater with dust removal function for steel structure production according to claim 3, which is characterized in that: the paint spraying unit comprises a supporting seat (322), a charging barrel (323), a conveying pipe (324), a paint spraying seat (325), a spray head (326) and a fixed column (327), wherein the supporting seat (322) is fixedly arranged on the upper surface of the baffle plate (101), the charging barrel (323) is fixedly arranged on the upper surface of the supporting seat (322), the conveying pipe (324) is fixedly arranged on the bottom surface of the charging barrel (323), the fixed column (327) is fixedly arranged on the inner top surface of the supporting seat (322), the paint spraying seat (325) is fixedly arranged on the bottom surface of the fixed column (327), and the spray head (326) is fixedly arranged on the bottom surface of the paint spraying seat (325).
5. The spraying machine with dust removal function for steel structure production according to claim 1, wherein: four support columns (2) are fixedly arranged on the bottom surface of the bottom plate (1), support bases (201) are fixedly arranged on the bottom surfaces of the four support columns (2), and the four support columns (2) are symmetrically distributed at four corners of the bottom surface of the bottom plate (1).
6. A spray coater with dust removal function for steel structure production according to claim 3, which is characterized in that: the outer surface of one end of the rotating shaft (319) is fixedly connected with the inner wall of the inner ring of the bearing (318), the number of the rotating shafts (319) is four, and the four rotating shafts (319) are symmetrically distributed on two sides of the inner wall of the baffle (101) in every two groups.
7. The spraying machine with dust removal function for steel structure production according to claim 1, wherein: the water spray columns (306) are fixedly arranged on the inner top surface of the spray head groove (305) at equal intervals in sequence, and the length of the spray head groove (305) is the same as the width of the conveying belt (321).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322738623.6U CN221016909U (en) | 2023-10-12 | 2023-10-12 | Spraying machine with dust removal function for steel structure production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322738623.6U CN221016909U (en) | 2023-10-12 | 2023-10-12 | Spraying machine with dust removal function for steel structure production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221016909U true CN221016909U (en) | 2024-05-28 |
Family
ID=91181109
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322738623.6U Active CN221016909U (en) | 2023-10-12 | 2023-10-12 | Spraying machine with dust removal function for steel structure production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221016909U (en) |
-
2023
- 2023-10-12 CN CN202322738623.6U patent/CN221016909U/en active Active
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |