CN220999844U - Pickling device for surface processing of bearing parts - Google Patents
Pickling device for surface processing of bearing parts Download PDFInfo
- Publication number
- CN220999844U CN220999844U CN202322437283.3U CN202322437283U CN220999844U CN 220999844 U CN220999844 U CN 220999844U CN 202322437283 U CN202322437283 U CN 202322437283U CN 220999844 U CN220999844 U CN 220999844U
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- China
- Prior art keywords
- pickling
- tank
- fixed mounting
- bearing parts
- treatment tank
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- 238000005554 pickling Methods 0.000 title claims abstract description 60
- 238000004140 cleaning Methods 0.000 claims abstract description 17
- 238000005273 aeration Methods 0.000 claims abstract description 12
- 238000004804 winding Methods 0.000 claims description 11
- 238000007664 blowing Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000002253 acid Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 239000007921 spray Substances 0.000 abstract description 4
- 238000001035 drying Methods 0.000 abstract 1
- 238000005406 washing Methods 0.000 description 5
- 238000005192 partition Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000021110 pickles Nutrition 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The utility model discloses an acid pickling device for processing the surface of a bearing part, which comprises a base, wherein a treatment tank is fixedly arranged at the top end of the base, electric sliding rails are fixedly arranged at two sides of the top end of the treatment tank, sliding seats are connected to the surfaces of the two electric sliding rails in a sliding manner, a hoisting mechanism is fixedly arranged between the two sliding seats, and a placing net frame is fixedly arranged at the hoisting end of the hoisting mechanism. According to the utility model, the lifting mechanism is driven to move by the installed electric sliding rail, the placing screen frame is driven to move from the pickling tank to the cleaning tank by the lifting mechanism, and the cleaning and drying treatment of the pickled bearing parts are facilitated by the high-pressure spray head and the air outlet which are arranged in the cleaning tank, so that the processing efficiency of the bearing parts is effectively improved, the constant PH in the pickling tank can be ensured by the aeration pump and the pH detector which are arranged in the pickling tank, and the pickling effect of the bearing parts is effectively ensured.
Description
Technical Field
The utility model relates to an acid pickling device for processing the surface of a bearing part, and belongs to the technical field of bearing part treatment.
Background
Currently, in the process of processing a bearing part, in order to ensure the product quality of the bearing, the bearing part is generally required to be subjected to acid washing treatment for removing oxides on the surface of the bearing part.
Through retrieving, according to patent number "CN219010465U", disclose a pickling device for bearing parts processing, including pickling device main part and washing place the net, the pickling device main part comprises pickling tank, drive belt, cleaning equipment and capstan winch, by steelframe welded fastening between drive belt, the cleaning equipment and the capstan winch, this pickling device passes through motor drive track and drives the washing net and rotate, the inside bearing of washing net rotates the stirring under the effect of centrifugal force, makes the pickling solution distribute and reaches the effect of pickling at the surface of bearing, has avoided the staff to contact with the pickling solution for a long time, has guaranteed that the staff's is healthy, has reduced the potential safety hazard.
Above-mentioned acid dip pickle has avoided the staff to contact with the pickling solution for a long time in the use, has guaranteed that the staff is healthy, but above-mentioned acid dip pickle we find in the use, and the bearing spare part after the pickling does not wash and air-dry the processing, influences bearing spare part pickling efficiency, and the pickling solution also does not detect in real time simultaneously, influences the pickling effect.
Disclosure of utility model
The utility model aims to provide an acid pickling device for surface machining of bearing parts, so as to solve the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: including the base, the top fixed mounting of base has the treatment tank, the equal fixed mounting in both sides on treatment tank top has the electronic slide rail, two the equal sliding connection in surface of electronic slide rail has the slide, two fixed mounting has hoisting mechanism between the slide, hoisting mechanism's hoist and mount fixed mounting has the net frame of placing, the inside fixed mounting in treatment tank has the baffle, the treatment tank separates for pickling tank and washs the pond through the baffle, the bottom fixed mounting in pickling tank has the aeration pump, wash tank inner wall both sides equidistance fixed mounting has a plurality of high-pressure shower nozzles, a plurality of high-pressure shower nozzles and external water pump's play water end fixed connection, a plurality of gas outlets have been seted up to wash tank inner wall both sides side equidistance, the side fixed mounting in treatment tank has the fixed box, the inside fixed mounting of fixed box has air pump and heating wire, the end of air pump communicates with a plurality of gas outlets through the pipe.
In the above-mentioned pickling device for surface processing of bearing parts, the hoisting mechanism comprises a lifting rope, a rotating shaft, winding wheels and a servo motor, wherein the rotating shaft is rotationally connected between two sliding seats, two winding wheels are fixedly arranged at two ends of the rotating shaft, the surface winding of each winding wheel is connected with the lifting rope, one end of each lifting rope is fixedly connected with two sides of the top end of a placing net frame, one side surface of each sliding seat is fixedly provided with the servo motor, and an output shaft of the servo motor is fixedly connected with one end of the rotating shaft through a coupling.
In the pickling device for processing the surface of the bearing part, a pH detector is fixedly arranged on the inner wall of the pickling tank.
In the pickling device for processing the surface of the bearing part, a drain pipe is fixedly arranged at the bottom of one side of the cleaning tank, and an electromagnetic valve is fixedly arranged in the drain pipe.
In the pickling device for processing the surface of the bearing part, the side surface of the fixing box is provided with air holes, and a plurality of dust-proof plates are fixedly arranged in the air holes.
In the pickling device for processing the surface of the bearing part, a control panel is fixedly arranged on the side face of the treatment tank, and the electric slide rail, the servo motor, the aeration pump, the heating wire and the aeration pump are all electrically connected with an external power supply through the control panel.
Compared with the prior art, the utility model has the beneficial effects that:
1. The electric sliding rail drives the lifting mechanism to move, the lifting mechanism drives the placing net frame to move from the pickling tank to the cleaning tank, and the high-pressure spray head and the air outlet are arranged in the cleaning tank, so that bearing parts after pickling are conveniently cleaned and dried, and the processing efficiency of the bearing parts is effectively improved.
2. Through pickling tank internally mounted's aeration pump and pH detector, can ensure that pickling tank inside PH is invariable, the effectual pickling effect of guaranteeing the bearing part.
Drawings
FIG. 1 is a schematic diagram of a pickling apparatus for surface machining of bearing parts according to the present utility model;
FIG. 2 is a schematic cross-sectional view of a treatment tank of an acid pickling apparatus for surface processing of bearing parts according to the present utility model;
FIG. 3 is a schematic view of the internal structure of a fixed box of the pickling device for processing the surface of a bearing part;
Fig. 4 is a schematic structural view of a hoisting mechanism of the pickling device for processing the surface of the bearing part.
In the figure: 1. a base; 2. a treatment pool; 3. an electric slide rail; 4. a slide; 5. a fixed box; 6. air holes; 7. a blow-down pipe; 8. a partition plate; 9. a pickling tank; 10. a cleaning pool; 11. an air outlet; 12. a high pressure nozzle; 13. placing a net frame; 14. a hanging rope; 15. a rotating shaft; 16. a winding wheel; 17. a servo motor; 18. a pH detector; 19. an aeration pump; 20. heating wires; 21. an air blowing pump.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the utility model provides a technical scheme of a pickling device for bearing part surface processing, which comprises the following steps:
According to the figures 1-4, the device comprises a base 1, a treatment tank 2 is fixedly arranged at the top end of the base 1, electric sliding rails 3 are fixedly arranged on two sides of the top end of the treatment tank 2, sliding seats 4 are fixedly connected to the surfaces of the two electric sliding rails 3, a hoisting mechanism is fixedly arranged between the two sliding seats 4, a placing net frame 13 is fixedly arranged at the hoisting end of the hoisting mechanism, a partition plate 8 is fixedly arranged in the treatment tank 2, the treatment tank 2 is divided into a pickling tank 9 and a cleaning tank 10 through the partition plate 8, an aeration pump 19 is fixedly arranged at the bottom end of the pickling tank 9, a plurality of high-pressure spray heads 12 are fixedly arranged on two sides of the inner wall of the cleaning tank 10 at equal intervals, a plurality of air outlets 11 are formed on two sides of the inner wall of the cleaning tank 10 at equal intervals, a fixing box 5 is fixedly arranged on the side surface of the treatment tank 2, an air blowing pump 21 and an electric heating wire 20 are fixedly arranged in the fixing box 5, and the air outlet end of the air blowing pump 21 is communicated with the plurality of air outlets 11 through a guide pipe.
According to the illustration of fig. 1, fig. 2, fig. 3 and fig. 4, the hoist mechanism includes lifting rope 14, pivot 15, rolling wheel 16 and servo motor 17, rotates between two slide 4 and is connected with pivot 15, and two rolling wheels 16 of both ends fixed mounting of pivot 15, the surface winding of two rolling wheels 16 is connected with lifting rope 14, and the both sides fixed connection on the top of placing net frame 13 is connected with one end of two lifting ropes 14, and the side fixed mounting of one of them slide 4 has servo motor 17, and the output shaft of servo motor 17 passes through the one end fixed connection of shaft coupling and pivot 15.
The rotating shaft 15 is driven to rotate by the servo motor 17, the winding wheel 16 is driven to wind and unwind the lifting rope 14 by the rotation of the rotating shaft 15, and the lifting of the net frame 13 is driven by the winding and unwinding of the lifting rope 14.
The inner wall of the pickling tank 9 is fixedly provided with a pH detector 18, and the pH value inside the pickling tank 9 can be detected in real time through the pH detector 18.
The bottom of one side of the cleaning tank 10 is fixedly provided with a drain pipe 7, the inside of the drain pipe 7 is fixedly provided with an electromagnetic valve, and the cleaned sewage is conveniently discharged out of the cleaning tank 10 through the installation of the drain pipe 7.
The side of fixed case 5 has seted up gas pocket 6, and the inside fixed mounting of gas pocket 6 has the polylith dust guard, through seting up of gas pocket 6, makes things convenient for gas to enter into the inside of fixed case 5, through the setting of dust guard, has better dustproof effect.
The side surface of the treatment tank 2 is fixedly provided with a control panel, and the electric slide rail 3, the servo motor 17, the aeration pump 19, the heating wire 20 and the air blowing pump 21 are all electrically connected with an external power supply through the control panel.
According to the working principle, when the pickling device is used for pickling a bearing part, firstly, the bearing part is placed in the placing net frame 13, then the placing net frame 13 is hung into the pickling tank 9 through the hanging mechanism to be pickled, the aeration pump 19 is opened to perform aeration in the pickling process, the pH value is detected in real time through the pH detector 18, after the pickling is completed, the placing net frame 13 is hung up by the hanging mechanism, the electric sliding rail 3 is opened, the placing net frame 13 is moved to the cleaning tank 10, then the placing net frame 13 is placed into the cleaning tank 10 to be opened by the hanging mechanism, the external water pump is opened, the bearing part is washed through the high-pressure spray head 12, the heating wire 20 and the air blowing pump 21 are opened after washing is completed, and the air drying treatment is conveniently and rapidly performed on the cleaned bearing part to finish the pickling of the bearing part.
What is not described in detail in this specification is prior art known to those skilled in the art. The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions thereof without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.
Claims (6)
1. The utility model provides a pickling device for bearing part surface processing, includes base (1), its characterized in that, the top fixed mounting of base (1) has treatment tank (2), the equal fixed mounting in both sides on treatment tank (2) top has electronic slide rail (3), two the equal sliding connection in surface of electronic slide rail (3) has slide (4), two fixed mounting has hoist mechanism between slide (4), hoist and mount fixed mounting of hoist mechanism has places screen frame (13), the inside fixed mounting of treatment tank (2) has baffle (8), the bottom fixed mounting of treatment tank (2) through baffle (8) separates for pickling tank (9) and washs pond (10), the bottom fixed mounting of pickling tank (9) has aeration pump (19), the play water end fixed connection of washs pond (10) inner wall both sides equidistance a plurality of high-pressure shower nozzles (12), a plurality of gas outlets (11) are seted up to the equidistance on the inner wall both sides side of washs pond (10), the side fixed mounting of treatment tank (2) has baffle (9) and washs gas outlet (21), heating wire (21) and fixed connection of blowing pump (21).
2. The pickling device for surface processing of bearing parts according to claim 1, wherein: the hoisting mechanism comprises a lifting rope (14), a rotating shaft (15), a winding wheel (16) and a servo motor (17), wherein the rotating shaft (15) is rotationally connected between two sliding seats (4), two winding wheels (16) are fixedly installed at two ends of the rotating shaft (15), the lifting rope (14) is wound and connected on the surface of each winding wheel (16), one end of each lifting rope (14) is fixedly connected with two sides of the top end of a placed net frame (13), the servo motor (17) is fixedly installed on one side surface of one sliding seat (4), and an output shaft of the servo motor (17) is fixedly connected with one end of the rotating shaft (15) through a coupler.
3. The pickling device for surface processing of bearing parts according to claim 1, wherein: the inner wall of the pickling tank (9) is fixedly provided with a pH detector (18).
4. The pickling device for surface processing of bearing parts according to claim 1, wherein: the bottom of one side of the cleaning pool (10) is fixedly provided with a drain pipe (7), and an electromagnetic valve is fixedly arranged in the drain pipe (7).
5. The pickling device for surface processing of bearing parts according to claim 1, wherein: an air hole (6) is formed in the side face of the fixed box (5), and a plurality of dust-proof plates are fixedly arranged in the air hole (6).
6. The pickling device for surface processing of bearing parts according to claim 1, wherein: the side of the treatment tank (2) is fixedly provided with a control panel, and the electric slide rail (3), the servo motor (17), the aeration pump (19), the heating wire (20) and the blowing pump (21) are electrically connected with an external power supply through the control panel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322437283.3U CN220999844U (en) | 2023-09-08 | 2023-09-08 | Pickling device for surface processing of bearing parts |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322437283.3U CN220999844U (en) | 2023-09-08 | 2023-09-08 | Pickling device for surface processing of bearing parts |
Publications (1)
Publication Number | Publication Date |
---|---|
CN220999844U true CN220999844U (en) | 2024-05-24 |
Family
ID=91111883
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322437283.3U Active CN220999844U (en) | 2023-09-08 | 2023-09-08 | Pickling device for surface processing of bearing parts |
Country Status (1)
Country | Link |
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CN (1) | CN220999844U (en) |
-
2023
- 2023-09-08 CN CN202322437283.3U patent/CN220999844U/en active Active
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