CN215101107U - Production line of phosphating steel wire for phosphating steel wire - Google Patents
Production line of phosphating steel wire for phosphating steel wire Download PDFInfo
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- CN215101107U CN215101107U CN202120776582.8U CN202120776582U CN215101107U CN 215101107 U CN215101107 U CN 215101107U CN 202120776582 U CN202120776582 U CN 202120776582U CN 215101107 U CN215101107 U CN 215101107U
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Abstract
The utility model discloses a phosphating steel wire's for phosphating steel wire production line, including base, acidizing case, spacing gyro wheel, water pipe assembly and electrolytic phosphating case, one side on base top is fixed with the acidizing case, and all installs spacing gyro wheel on the both sides outer wall of acidizing case, the central point department of putting on acidizing case top is provided with the inlet, washing case is installed to one side on base top, and washes the base top of case one side and install electrolytic phosphating case, the saponification case is installed on the base top of electrolytic phosphating case one side, the stoving case is installed to one side on base top, the central point department of putting on washing case top installs the three-way pipe, and water pipe assembly is installed to one side of three-way pipe bottom. The utility model discloses not only improve the bonderizing quality of steel wire, carry out abundant washing to the acidizing fluid on wire rope surface, avoid the acidizing fluid to remain and cause the influence to the bonderizing, still promote the steel wire drying efficiency of production line.
Description
Technical Field
The utility model relates to a bonderizing steel wire production technical field specifically is a bonderizing production line of bonderizing steel wire for steel wire.
Background
The phosphating steel wire is a steel wire product plated with a zinc phosphating layer on the surface, has good drawing and rust-proof performance, is widely applied to industries such as steel wire ropes, springs, optical cables, brush making and the like, and in order to achieve efficient capacity output and good product quality, the production of metal products generally adopts phosphating as a surface pretreatment mode of the steel wire, the surface of the steel wire rope needs to be subjected to rust removal treatment before phosphating, saponification treatment is carried out according to actual needs after phosphating, and then drying is carried out, so that the phosphating production of the steel wire is completed.
The production lines of the phosphated steel wires on the market are various, can basically meet the use requirements of people, but still have certain defects, and have the following specific problems.
(1) In the use process of the existing production line for phosphating steel wires, most of the steel wires pass through the interiors of boxes for acidification, water washing, electrolytic phosphating, saponification and the like in sequence, and the steel wires are provided with tensioning structures, so that most of the steel wires are in a bent state, and the production quality of the steel wires is reduced;
(2) the existing production line of the phosphated steel wire is difficult to effectively remove the pickling solution, and the residual pickling solution brings adverse effect on the phosphating treatment;
(3) the production line of current this kind of bonderizing steel wire utilizes the fan to blow the surface of steel wire when drying more, and this kind of mode makes the steel wire surface still remain there is the drop of water, and drying efficiency is lower.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a production line of bonderizing steel wire for phosphating steel wire to the steel wire that proposes bonderizing steel wire production line in solving above-mentioned background is tensioning, cleaning performance not good and the lower problem of drying efficiency.
In order to achieve the above object, the utility model provides a following technical scheme: a production line of phosphating steel wires for phosphating steel wires comprises a base, an acidification box, limiting idler wheels, a water pipe assembly and an electrolytic phosphating box, wherein the acidification box is fixed on one side of the top end of the base, the limiting idler wheels are installed on the outer walls of the two sides of the acidification box, a liquid inlet is arranged at the central position of the top end of the acidification box, a washing box is installed on one side of the top end of the base, the electrolytic phosphating box is installed at the top end of the base on one side of the washing box, a saponification box is installed at the top end of the base on one side of the electrolytic phosphating box, a drying box is installed on one side of the top end of the base, a three-way pipe is installed at the central position of the top end of the washing box, the water pipe assembly is installed on one side of the bottom end of the three-way pipe, equidistant spray heads are installed on one side of the surface of the water pipe assembly, a water pump is installed on one side of the top end of the washing box, and the output end of the water pump is connected with the top end of the three-way pipe, the motor is installed to one side on electrolytic phosphating case surface, the central point department of stoving bottom of the case portion installs the bracket, and wire rope needs accomplish acidizing, washing, bonderizing, saponification and the stoving operation in the production line in proper order.
Preferably, the two sides of the inside of the water washing tank are both rotatably provided with auxiliary tensioning wheels, the inner wall of one side of the water washing tank is provided with a bearing, a main shaft is arranged inside the bearing, and the main shaft is connected with the output end of a corresponding motor.
Preferably, all be fixed with the installing frame on the both sides outer wall of stoving case, and install the fan on the outer wall of installing frame one side, the fan can blow high temperature air to wire rope for wire rope's drying.
Preferably, electric putter is installed to one side on stoving case top, and one side of electric putter bottom is fixed with the support, the inside one side of support is rotated and is installed the felt roller, utilizes the felt roller tentatively to adsorb the drop of water on the wire rope.
Preferably, a support arm is fixed at one end of the main shaft, which is far away from the bearing, a tightening wheel is rotatably installed at one side of the surface of the support arm, and the steel wire is limited and straightened by the tightening wheel.
Preferably, electric heating wire is installed to inside one side of installing frame, and the installing frame internally mounted of acidizing case one side has just imitates the particle filter screen, just imitates the particle filter screen and is provided with two sets ofly.
Compared with the prior art, the beneficial effects of the utility model are that: the production line of the phosphated steel wire for phosphated steel wires not only improves the phosphatization quality of the steel wires, and fully cleans acid liquor on the surface of the steel wire rope, thereby avoiding the influence of acid liquor residue on phosphatization, but also improves the steel wire drying efficiency of the production line;
(1) the steel wire to be phosphatized is tensioned by the aid of the limiting idler wheel, the secondary tensioning wheel and the claiming tightening wheel in sequence through the acidification box and the main shaft, and penetrates through the acidification box, the water washing box, the electrolytic phosphating box, the saponification box and the drying box until being connected to external furling equipment, a worker can drive the main shaft and the support arm to rotate by turning on a motor on the corresponding box group, a bearing can limit rotation of the main shaft, and the support arm can drive the claiming tightening wheel to swing when rotating, so that the claiming tightening wheel and the secondary tensioning wheel are used for tensioning the steel wire, and the steel wire is prevented from loosening and bending in the box;
(2) by arranging the water pipe assembly and the spray head, after the acidified steel wire enters the water washing tank, an external water source is sent into the three-way pipe and the water pipe assembly through the water pump, and is sprayed to the acidified steel wire through the spray head, so that the steel wire rope is sprayed and cleaned, acid liquor on the surface of the steel wire rope is completely cleaned, and the influence of acid liquor residue on phosphating is avoided;
(3) through being provided with primary particle filter screen and felt roller, after wire rope entered into the inside of stoving case, promote the support through electric putter, the felt roller is down, utilize the felt roller to clean the drop on wire rope surface, adsorb, this in-process primary particle filter screen can heat up the inside air of installing frame, blow in the inside of stoving case with this part high temperature air through the fan, primary particle filter screen adsorbs tiny particle impurity in to the air, dust etc to make wire rope further dry.
Drawings
Fig. 1 is a schematic view of a front view cross-sectional structure of the present invention;
FIG. 2 is an enlarged schematic view of the structure at A of FIG. 1 according to the present invention;
FIG. 3 is a schematic side view of a cross-sectional structure of a drying box according to the present invention;
FIG. 4 is an enlarged schematic view of the structure of FIG. 3B according to the present invention;
in the figure: 1. a base; 2. an acidification box; 3. limiting the idler wheel; 4. a liquid inlet; 5. a water washing tank; 6. a three-way pipe; 7. a water pump; 8. a water tube assembly; 9. a spray head; 10. electrolytic phosphating box; 11. a saponification box; 12. a drying box; 13. a motor; 14. maintaining a tight wheel; 15. an auxiliary tension wheel; 16. a bearing; 17. a main shaft; 18. a support arm; 19. installing a frame; 20. a fan; 21. an electric push rod; 22. a support; 23. a felt roller; 24. a bracket; 25. an electric heating wire; 26. primary effect particle filter screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides an embodiment: a production line of phosphating steel wires for phosphating steel wires comprises a base 1, an acidification box 2, limiting idler wheels 3, a water pipe assembly 8 and an electrolytic phosphating box 10, wherein the acidification box 2 is fixed on one side of the top end of the base 1, the limiting idler wheels 3 are arranged on the outer walls of two sides of the acidification box 2, a liquid inlet 4 is arranged at the central position of the top end of the acidification box 2, a water washing box 5 is arranged on one side of the top end of the base 1, the electrolytic phosphating box 10 is arranged on the top end of the base 1 on one side of the water washing box 5, a saponification box 11 is arranged on the top end of the base 1 on one side of the electrolytic phosphating box 10, a drying box 12 is arranged on one side of the top end of the base 1, a three-way pipe 6 is arranged at the central position of the top end of the water washing box 5, a water pipe assembly 8 is arranged on one side of the bottom end of the three-way pipe 6, spray heads 9 with equal intervals are arranged on one side of the surface of the water pipe assembly 8, a water pump 7 is arranged on one side of the top end of the water washing box 5, the type of the water pump 7 can be QBH70, the output end of the water pump 7 is mutually connected with the top end of the three-way pipe 6, one side of the surface of the electrolytic phosphating box 10 is provided with a motor 13, the type of the motor 13 can be RS-385SH, and the central position of the bottom of the drying box 12 is provided with a bracket 24;
an external water source is sent into the three-way pipe 6 and the water pipe assembly 8 through the water pump 7, and is sprayed to the acidified steel wire through the spray head 9, so that the steel wire rope is sprayed and cleaned, acid liquor on the surface of the steel wire rope is completely cleaned, and the influence of acid liquor residue on phosphating is avoided;
the two sides in the washing tank 5 are rotatably provided with auxiliary tensioning wheels 15, the inner wall of one side of the washing tank 5 is provided with a bearing 16, and a main shaft 17 is arranged in the bearing 16;
tensioning a steel wire to be phosphated by using a limiting roller 3, a secondary tension wheel 15 and a main tension wheel 14 in sequence, and enabling the steel wire to pass through an acidification box 2, a water washing box 5, an electrolytic phosphating box 10, a saponification box 11 and a drying box 12 until the steel wire is connected to external furling equipment;
an arm 18 is fixed at one end of the main shaft 17 far away from the bearing 16, and a tightening wheel 14 is rotatably arranged at one side of the surface of the arm 18;
the worker can drive the main shaft 17 and the support arm 18 to rotate through the motor 13 on the corresponding box group, the bearing 16 can limit the rotation of the main shaft 17, and the support arm 18 can drive the tension wheel 14 to swing when rotating, so that the tension wheel 14 and the auxiliary tension wheel 15 are utilized to tension the steel wire, and the steel wire is prevented from loosening and bending in the box;
the outer walls of the two sides of the drying box 12 are both fixed with a mounting frame 19, and the outer wall of one side of the mounting frame 19 is provided with a fan 20, wherein the model of the fan 20 can be G-335A;
an electric push rod 21 is installed on one side of the top end of the drying box 12, the model of the electric push rod 21 can be JIN-1614, a support 22 is fixed on one side of the bottom end of the electric push rod 21, and a felt roller 23 is rotatably installed on one side inside the support 22;
the bracket 22 and the felt roller 23 are pushed to move downwards by the electric push rod 21, so that the steel wire rope is positioned between the felt roller 23 and the bracket 24, and water drops on the surface of the steel wire rope are wiped and adsorbed by the felt roller 23;
an electric heating wire 25 is arranged on one side inside the mounting frame 19, primary particle filter screens 26 are arranged inside the mounting frame 19 on one side of the acidification box 2, and two groups of primary particle filter screens 26 are arranged;
primary particle filter screen 26 can heat up the inside air of installing frame 19, blows in the inside of stoving case 12 with this part high temperature air through fan 20, and primary particle filter screen 26 adsorbs tiny particle impurity, dust etc. in to the air to make wire rope further dry, promote the steel wire drying efficiency of production line.
The working principle is as follows: when the device is used, firstly, a steel wire to be phosphated is tensioned by a limiting roller 3, a secondary tension wheel 15 and a claiming tension wheel 14 in sequence and passes through an acidification box 2, a water washing box 5, an electrolytic phosphating box 10, a saponification box 11 and a drying box 12 until being connected to external furling equipment, a worker can drive a main shaft 17 and a support arm 18 to rotate by a motor 13 on a corresponding box set, a bearing 16 can limit the rotation of the main shaft 17, the support arm 18 can drive the claiming tension wheel 14 to swing when rotating, so that the claiming tension wheel 14 and the secondary tension wheel 15 are utilized to tension the steel wire, the phenomenon that the steel wire is loosened and bent in the box is avoided, the phosphating quality of the steel wire is improved, the steel wire is sequentially subjected to acidification, water washing, phosphating, saponification and drying operations through a plurality of groups of box bodies, and after the acidified steel wire enters the inside of the water washing box 5, an external water source is sent into a three-way pipe 6, a water pump 7, Inside of water pipe assembly 8, and spray to the steel wire after the acidizing through shower nozzle 9, spray the cleaning operation now to wire rope, guarantee that wire rope surface acidizing fluid washs completely, avoid acidizing fluid to remain and cause the influence to the bonderizing, after wire rope enters into the inside of stoving case 12, promote support 22 through electric putter 21, felt roller 23 is down, make wire rope be in between felt roller 23 and bracket 24, utilize felt roller 23 to clean the drop on wire rope surface, adsorb, this in-process primary particle filter screen 26 can heat up the inside air of installing frame 19, blow in the inside of stoving case 12 with this part high-temperature air through fan 20, primary particle filter screen 26 adsorbs the tiny particle impurity in the air, dust, thereby make wire rope further obtain drying, promote the steel wire drying efficiency of production line.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (6)
1. The utility model provides a production line of bonderizing steel wire for bonderizing steel wire, includes base (1), acidizing case (2), spacing gyro wheel (3), water pipe assembly (8) and electrolytic phosphating case (10), its characterized in that: the water washing device is characterized in that an acidification box (2) is fixed on one side of the top end of a base (1), limiting idler wheels (3) are mounted on outer walls of two sides of the acidification box (2), a liquid inlet (4) is arranged at the central position of the top end of the acidification box (2), a water washing box (5) is mounted on one side of the top end of the base (1), an electrolytic phosphating box (10) is mounted at the top end of the base (1) on one side of the electrolytic phosphating box (10), a saponification box (11) is mounted at the top end of the base (1), a drying box (12) is mounted on one side of the top end of the base (1), a three-way pipe (6) is mounted at the central position of the top end of the water washing box (5), a water pipe assembly (8) is mounted at one side of the bottom end of the three-way pipe (6), spray nozzles (9) with equal intervals are mounted at one side of the surface of the water pipe assembly (8), a water pump (7) is mounted at one side of the top end of the water washing box (5), the output end of the water pump (7) is connected with the top end of the three-way pipe (6), a motor (13) is installed on one side of the surface of the electrolytic phosphating box (10), and a bracket (24) is installed at the center of the bottom of the drying box (12).
2. A production line of a phosphated steel wire for phosphated steel wire as claimed in claim 1, characterized in that: two sides of the interior of the water washing tank (5) are rotatably provided with auxiliary tensioning wheels (15), the inner wall of one side of the water washing tank (5) is provided with a bearing (16), and a main shaft (17) is arranged in the bearing (16).
3. A production line of a phosphated steel wire for phosphated steel wire as claimed in claim 1, characterized in that: the outer walls of two sides of the drying box (12) are all fixed with mounting frames (19), and the outer wall of one side of each mounting frame (19) is provided with a fan (20).
4. A production line of a phosphated steel wire for phosphated steel wire as claimed in claim 1, characterized in that: electric putter (21) are installed to one side on stoving case (12) top, and one side of electric putter (21) bottom is fixed with support (22), felt roller (23) are installed in the rotation of one side of support (22) inside.
5. A production line of phosphated steel wire for phosphated steel wire as claimed in claim 2, characterized in that: an arm (18) is fixed at one end of the main shaft (17) far away from the bearing (16), and a tightening wheel (14) is rotatably arranged on one side of the surface of the arm (18).
6. A production line of phosphated steel wire for phosphated steel wire as claimed in claim 3, characterized in that: electric heating wire (25) are installed to inside one side of installing frame (19), and the installing frame (19) internally mounted of acidizing case (2) one side has just imitate particle filter screen (26), just imitates particle filter screen (26) and is provided with two sets ofly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120776582.8U CN215101107U (en) | 2021-04-16 | 2021-04-16 | Production line of phosphating steel wire for phosphating steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120776582.8U CN215101107U (en) | 2021-04-16 | 2021-04-16 | Production line of phosphating steel wire for phosphating steel wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215101107U true CN215101107U (en) | 2021-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120776582.8U Active CN215101107U (en) | 2021-04-16 | 2021-04-16 | Production line of phosphating steel wire for phosphating steel wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215101107U (en) |
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2021
- 2021-04-16 CN CN202120776582.8U patent/CN215101107U/en active Active
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