CN220999749U - Steel ball quenching heat treatment equipment for steel ball production - Google Patents
Steel ball quenching heat treatment equipment for steel ball production Download PDFInfo
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- CN220999749U CN220999749U CN202322996952.0U CN202322996952U CN220999749U CN 220999749 U CN220999749 U CN 220999749U CN 202322996952 U CN202322996952 U CN 202322996952U CN 220999749 U CN220999749 U CN 220999749U
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- steel ball
- quenching
- placing plate
- material placing
- heat treatment
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- 238000010791 quenching Methods 0.000 title claims abstract description 65
- 230000000171 quenching effect Effects 0.000 title claims abstract description 65
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 63
- 239000010959 steel Substances 0.000 title claims abstract description 63
- 238000010438 heat treatment Methods 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 37
- 230000006698 induction Effects 0.000 claims abstract description 16
- 238000007599 discharging Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 53
- 238000001816 cooling Methods 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims description 4
- 238000001556 precipitation Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 5
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- Heat Treatment Of Articles (AREA)
Abstract
The application relates to the field of metal processing, and discloses steel ball quenching heat treatment equipment for steel ball production, which comprises a bracket, wherein one side of the bracket, which is close to each other, is provided with an induction heating device, a material placing plate is connected inside the induction heating device, a bent pipe is connected inside the material placing plate, a material feeding port is connected to the top end of the material placing plate, a material discharging port is arranged at the bottom end of the material placing plate, a quenching tank is connected to the bottom end of the bracket, and the quenching tank can utilize redundant heat to dry, so that the full utilization of resources is realized, the heat pollution is reduced, the quenching speed and quality are improved, the heating speed is high, the efficiency is high, long-time heating is not needed, the energy is saved, the emission is reduced, the operation is safe, the burning damage caused by directly heating the steel balls is avoided, the production efficiency is improved, and the effective utilization effect of resources is realized.
Description
Technical Field
The application relates to the technical field of metal processing, in particular to steel ball quenching heat treatment equipment for steel ball production.
Background
The steel ball is widely applied to the fields of bearings, hardware, electronic equipment, mechanical equipment and the like, is an indispensable hardware fitting, can be additionally used for grinding, filling, a one-way valve and the like, and is usually required to be subjected to quenching treatment in order to strengthen the performance of the steel ball in the steel ball manufacturing process and prolong the service life of the steel ball, so that the steel ball is heated for a long time in the quenching process, a large amount of resources are wasted, and the steel ball cannot be continuously processed due to slower batch processing in a large amount of demands and production.
Disclosure of utility model
The application provides steel ball quenching heat treatment equipment for steel ball production, which aims to solve the problems that the steel ball quenching treatment process is slower in heating and cannot be continuously treated.
The steel ball quenching heat treatment equipment for steel ball production provided by the application adopts the following technical scheme:
The utility model provides a steel ball quenching heat treatment equipment for steel ball production, includes the support, one side that the support is close to each other is provided with induction heating device, induction heating device inside is provided with to be connected with puts the flitch, it is connected with the return bend to put the inside setting of flitch, it is connected with the dog-house to put the flitch top, and the feed opening has been seted up to the bottom, the support bottom sets up to be connected with the quenching bath, be connected with the baffle between the quenching bath inner wall, baffle top one side sets up to be connected with the cylinder mould, the inside rotation of cylinder mould is connected with the auger, the cylinder mould top runs through the cylinder mould to set up to be connected with from the driving wheel, cylinder mould top one side sets up to be connected with the motor, the motor output sets up to be connected with the action wheel, the action wheel with the cover is equipped with the belt between the driving wheel, cylinder mould one side sets up to be connected with the fan, the fan is close to one side of cylinder mould is provided with the circulating water pipe dish, circulating water pipe dish one side sets up to be connected with cooling device, quenching bath inner wall bottom sliding connection has the precipitation box.
Preferably, the cooling device comprises a water pump, the water inlet end of the water pump penetrates and extends into the quenching tank and is provided with a filter, the water outlet end of the water pump is provided and connected with a water inlet pipe, one end of the water inlet pipe is provided and connected with a circulator, two ends of the circulator are communicated with the circulating water pipe disc, one end of the circulating water pipe disc is provided and connected with a water outlet pipe, and the tail end of the water outlet pipe penetrates into the quenching tank.
Preferably, a through hole is formed in one side of the bottom end of the net cage, and a discharge hole is formed in one side of the top end of the net cage in a connecting mode.
Preferably, the quenching bath is internally provided with quenching solution, two ends of the material placing plate extend to the outside of the induction heating device, and the bottom end of the material placing plate is close to the liquid level of the quenching solution in the quenching bath.
Preferably, the bottom end of the bent pipe is provided with a supporting frame which is connected with the material placing plate, and the top end of the bent pipe is connected with the material feeding port.
Preferably, the bottom end of the driven wheel is rotatably connected with the baffle.
In summary, the application has the following beneficial technical effects:
1. Through cooling device and cylinder mould cooperation use, utilize the fan to carry the hot water of water pump to circulating water pipe dish to cool down, can also blow dry the steel ball that quenching was accomplished with hot-blast through the cylinder mould simultaneously, not only can cool down quenching solution, guarantee quenching quality, can also utilize unnecessary heat to dry, realize the make full use of resource, reduce the heat pollution, improve quenching speed and quality.
2. The induction heating device is internally provided with the bent pipe and the material placing plate, the steel ball can be rapidly heated through electromagnetic induction heating, the steel ball can be heated to the temperature required by quenching in a short time, the bent pipe can ensure that the steel ball is heated to the temperature required by the induction heating device, the heating speed is high, the efficiency is high, long-time heating is not needed, the energy is saved, the emission is reduced, the operation is safe, the burning damage caused by directly heating the steel ball is avoided, and the effective utilization effect of resources is realized while the production efficiency is improved.
Drawings
FIG. 1 is a schematic elevational view in cross-section of the present application;
FIG. 2 is a schematic side view of the present application;
FIG. 3 is a schematic top view of the present application;
FIG. 4 is a schematic view of the structure of the application at A
Reference numerals illustrate: 1. a bracket; 2. an induction heating device; 3. a material placing plate; 4. bending the pipe; 5. a feed port; 6. a feed opening; 7. a quenching tank; 8. a baffle; 9. a net cage; 10. an auger; 11. driven wheel; 12. a motor; 13. a driving wheel; 14. a belt; 15. a through hole; 16. a discharge port; 17. a fan; 18. a circulating water pipe disc; 19. a cooling device; 191. a water pump; 192. a filter; 193. a water inlet pipe; 194. a circulator; 195. a water outlet pipe; 20. and a precipitation box.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The application is described in further detail below with reference to fig. 1-4.
The embodiment of the application discloses steel ball quenching heat treatment equipment for steel ball production. Referring to fig. 1-3, a steel ball quenching heat treatment device for steel ball production comprises a bracket 1, one side that bracket 1 is close to each other is provided with and is connected with induction heating device 2, induction heating device 2 inside sets up and is connected with puts flitch 3, put flitch 3 inside sets up and is connected with return bend 4, put flitch 3 top and be connected with feed opening 5, and the feed opening 6 has been seted up to the bottom, bracket 1 bottom sets up and is connected with quenching bath 7, be connected with baffle 8 between the inner wall of quenching bath 7, baffle 8 top one side sets up and is connected with cylinder mould 9, cylinder mould 9 inside rotates and is connected with auger 10, the top of auger 10 runs through cylinder mould 9, and be connected with from driving wheel 11, cylinder mould 9 top one side sets up and is connected with motor 12, the output of motor 12 sets up and is connected with action wheel 13, the cover is equipped with belt 14 between action wheel 13 and the driving wheel 11, cylinder mould 9 one side sets up and is connected with fan 17, one side that fan 17 is close to cylinder mould 9 sets up and is connected with circulating water pipe 18, circulating water pipe 18 one side sets up and is connected with cooling device 19, quenching bath 7 inner wall bottom sliding connection has precipitation box 20.
Referring to fig. 1, the cooling device 19 includes a water pump 191, the water inlet end of the water pump 191 extends into the quenching bath 7 in a penetrating way, a filter 192 is connected to the water inlet end of the water pump 191, a water inlet pipe 193 is connected to the water outlet end of the water pump 191, a circulator 194 is connected to one end of the water inlet pipe 193, two ends of the circulator 194 are communicated with a circulating water pipe disk 18, a water outlet pipe 195 is connected to one end of the circulating water pipe disk 18, the tail end of the water outlet pipe 195 extends into the quenching bath 7, after the quenching solution passes through the filter layer of the filter 192, the water pump 191 conveys the quenching solution to the circulator 194 through the water inlet pipe 193, and after the circulating water pipe disk 18 is cooled in a circulating way, the cooled quenching solution is discharged into the quenching bath 7 through the water outlet pipe 195 for reuse.
Referring to fig. 1, a through hole 15 is formed in one side of the bottom end of the net cage 9, a discharge hole 16 is formed in one side of the top end of the net cage, and heated steel balls enter the quenching bath 7 and are conveyed to the discharge hole 16 through the through hole 15 by the auger 10, so that the next working procedure is performed.
Referring to fig. 1, a quenching solution is placed in a quenching bath 7, two ends of a material placing plate 3 extend to the outside of an induction heating device 2, the bottom end of the material placing plate is close to the liquid level of the quenching solution in the quenching bath 7, steel balls are placed at the top end of the material placing plate 3, and after the steel balls are heated by the induction heating device 2 at the middle end, the steel balls fall into the quenching bath 7 from the bottom end to be subjected to fire rubbing treatment.
Referring to fig. 1, a support frame is arranged at the bottom end of an elbow 4 and is connected with a material placing plate 3, the top end of the elbow is connected with a material feeding port 5, a steel ball enters the elbow 4 after entering the material placing plate 3 through the material feeding port 5, and the elbow 4 slows down the rolling speed of the steel ball so as to ensure that the steel ball is fully heated.
Referring to fig. 1, the bottom end of the auger 10 is rotatably connected with the baffle plate 8, the baffle plate 8 concentrates the steel balls at the bottom end of the auger 10, and the auger 10 conveniently drags out the quenched steel balls in the quenching tank 7 and conveys the steel balls to the discharge port 16.
The implementation principle of the steel ball quenching heat treatment equipment for steel ball production provided by the embodiment of the application is as follows: the steel ball to be treated is placed in the material placing plate 3 through the material feeding port 5, the steel ball rolls down in the bent pipe 4 and is slowed down, at the moment, the induction heating device 2 rapidly heats the steel ball, the material discharging port 6 falls into the quenching tank 7 after heating is finished, after quenching is finished in the quenching tank 7, the steel ball is concentrated at the bottom end of the packing auger 10 by the baffle 8 and the net cage 9, the steel ball is conveyed to the material outlet 16 by the packing auger 10, the steel ball is conveyed to the material outlet 16 through the circulating water pipe disc 18 in the conveying process, the fan 17 cools the circulating water pipe disc 18 and simultaneously dries the steel ball through the net cage 9, and finally the steel ball enters the next working procedure through the material outlet 16.
The last points to be described are: first, in the description of the present application, it should be noted that, unless otherwise specified and defined, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be mechanical or electrical, or may be a direct connection between two elements, and "upper," "lower," "left," "right," etc. are merely used to indicate relative positional relationships, which may be changed when the absolute position of the object being described is changed;
Secondly: in the drawings of the disclosed embodiments, only the structures related to the embodiments of the present disclosure are referred to, and other structures can refer to the common design, so that the same embodiment and different embodiments of the present disclosure can be combined with each other under the condition of no conflict;
Finally: the foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the utility model are intended to be included within the scope of the utility model.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (6)
1. The steel ball quenching heat treatment equipment for steel ball production comprises a support (1), and is characterized in that one side of the support (1) which is mutually close to each other is provided with an induction heating device (2), the inside of the induction heating device (2) is provided with a material placing plate (3), the inside of the material placing plate (3) is provided with a bent pipe (4), the top end of the material placing plate (3) is provided with a material feeding port (5), and the bottom end of the material placing plate is provided with a material discharging port (6), the bottom end of the support (1) is provided with a quenching tank (7), a baffle (8) is arranged between the inner walls of the quenching tank (7), one side of the top end of the baffle (8) is provided with a net cage (9), the inside of the net cage (9) is rotationally connected with a packing auger (10), the top end of the packing auger (10) penetrates through the net cage (9) and is provided with a driven wheel (11), one side of the top end of the net cage (9) is provided with a motor (12), the output end of the motor (12) is provided with a driving wheel (13), the driving wheel (13) is connected with a material feeding port, a material discharging port (6) is arranged between the driving wheel (13) and the driven wheel (11), a belt (14) is arranged between the driving wheel and one side of the net cage (9) is provided with a fan (17), one side of the circulating water pipe disc (18) is provided with a cooling device (19), and the bottom end of the inner wall of the quenching tank (7) is slidably connected with a precipitation box (20).
2. The steel ball quenching heat treatment device for steel ball production according to claim 1, wherein: the cooling device (19) comprises a water pump (191), the water inlet end of the water pump (191) penetrates through and extends into the quenching bath (7) and is provided with a filter (192), the water outlet end of the water pump (191) is provided with a water inlet pipe (193), one end of the water inlet pipe (193) is provided with a circulator (194), two ends of the circulator (194) are communicated with a circulating water pipe disc (18), one end of the circulating water pipe disc (18) is provided with a water outlet pipe (195), and the tail end of the water outlet pipe (195) penetrates through into the quenching bath (7).
3. The steel ball quenching heat treatment device for steel ball production according to claim 1, wherein: a through hole (15) is formed in one side of the bottom end of the net cage (9), and a discharge hole (16) is formed in one side of the top end of the net cage.
4. The steel ball quenching heat treatment device for steel ball production according to claim 1, wherein: quenching solution is placed in the quenching bath (7), two ends of the material placing plate (3) extend to the outside of the induction heating device (2), and the bottom end of the material placing plate is close to the liquid level of the quenching solution in the quenching bath (7).
5. The steel ball quenching heat treatment device for steel ball production according to claim 1, wherein: the bottom end of the bent pipe (4) is provided with a supporting frame which is connected with the material placing plate (3), and the top end of the bent pipe is connected with the material feeding opening (5).
6. The steel ball quenching heat treatment device for steel ball production according to claim 1, wherein: the bottom end of the driven wheel (11) is rotationally connected with the baffle (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322996952.0U CN220999749U (en) | 2023-11-07 | 2023-11-07 | Steel ball quenching heat treatment equipment for steel ball production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322996952.0U CN220999749U (en) | 2023-11-07 | 2023-11-07 | Steel ball quenching heat treatment equipment for steel ball production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220999749U true CN220999749U (en) | 2024-05-24 |
Family
ID=91088682
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322996952.0U Active CN220999749U (en) | 2023-11-07 | 2023-11-07 | Steel ball quenching heat treatment equipment for steel ball production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220999749U (en) |
-
2023
- 2023-11-07 CN CN202322996952.0U patent/CN220999749U/en active Active
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