CN220991969U

CN220991969U - Multi-line wiping device of diamond wire manufacturing machine

Info

Publication number: CN220991969U
Application number: CN202322729545.3U
Authority: CN
Inventors: 王良均; 赵炎五; 郭伟信; 周伟; 谭亚军; 韩中卫
Original assignee: Quanzhou United New Materials Technology Co ltd
Current assignee: Quanzhou United New Materials Technology Co ltd
Priority date: 2023-10-11
Filing date: 2023-10-11
Publication date: 2024-05-24
Anticipated expiration: 2033-10-11

Abstract

The utility model relates to the technical field of wiping devices, in particular to a multi-channel wiping device of a diamond wire manufacturing machine. The multi-line wiping device comprises a first roll shaft and a second roll shaft, wherein the second roll shaft is arranged at the bottom of the first roll shaft, so that a gap is formed between the first roll shaft and the second roll shaft, and the gap can be used for a bus to pass through; the center part of the first roll shaft and the second roll shaft is a shaft rod, and a wool product is detachably wrapped outside the shaft rod and used for wiping the surface of the bus. According to the utility model, the two roller shafts with the wool products wrapped outside are arranged, a gap exists between the two roller shafts, the bus passes through the gap, the wool products wrapped outside the roller shafts have a wiping effect on the bus, the roller shafts have a rotating function, the rotation of the wool products can be ensured during wiping, the long-time effective wiping effect of the wool products can be ensured, and the frequent replacement of the wool products is not needed.

Description

Multi-line wiping device of diamond wire manufacturing machine

Technical Field

The utility model relates to the technical field of wiping devices, in particular to a multi-channel wiping device of a diamond wire manufacturing machine.

Background

The diamond wire saw comprises the following main raw materials: bus bar, diamond, metallic nickel. The bus is mainly made of high carbon steel, grease is needed in the process of manufacturing and drawing the bus, so that the surface of the bus is covered with a layer of grease when leaving a factory, the bus is used as a carrier of a product, and the surface of the bus is required to be cleaned in the production process, so that the next process can be performed.

The conventional pretreatment flow comprises degreasing, washing, acid washing and washing, and wiping treatment is added at the front end of degreasing in the market, but the cleaning is simple, and the main scheme is that wiping cloth is added on a vertical guide wheel, or the cleaning treatment is carried out by clamping felt cloth by using a fixing clip, so that the concentration of medicines can be increased only in the subsequent cleaning process to achieve the cleaning effect.

The wiping mode adopted in the market is to wipe by clamping a felt fixing clamp, the wiping effect of the mode is reduced rapidly, and the felt piece needs to be replaced frequently. And the fixation clamp is single-point position fixed design, is difficult to adapt to the synchronous wiping of multichannel wire rod, if need adapt to multichannel wire rod and clean, then the fixation clamp needs to be along with wire rod pass position movement or increase the fixation clamp along with wire rod pass, and the drawing pass can adjust in the production process, and obviously, the single-point design presss from both sides the felt fixation clamp and cleans the scheme, and its adaptability along with production variation is poor, the flexibility is not high.

Therefore, there is an urgent need to develop a wiping device which can maintain effective wiping and degreasing for a long time, and thus can eliminate the need to frequently replace felt, and which can be flexibly adapted to multi-pass wire wiping.

Disclosure of utility model

In order to solve the defects in the prior art, the utility model provides a packaging box, which has the following technical scheme:

the multi-line wiping device of the diamond wire machine comprises a first roll shaft and a second roll shaft, wherein the second roll shaft is arranged at the bottom of the first roll shaft, so that a gap is formed between the first roll shaft and the second roll shaft, and the gap can be used for a bus to pass through; the center part of the first roll shaft and the second roll shaft is a shaft rod, and a wool product is detachably wrapped outside the shaft rod and used for wiping the surface of the bus. The center parts of the first roll shaft and the second roll shaft are shaft rods, elastic materials are arranged outside the shaft rods, and wool objects are detachably wrapped outside the elastic materials;

In one embodiment, the elastic material is provided with a clamping groove for fixing the wool product.

In one embodiment, the device further comprises a frame; the two end parts of the first roll shaft and the second roll shaft are fixed on the frame through the connecting piece, and the first roll shaft and the second roll shaft can freely rotate in the connecting piece along the axle center of the first roll shaft and the second roll shaft.

In an embodiment, the device further comprises a driving device; the driving device is used for driving the first roll shaft and the second roll shaft to reversely rotate at the same rotating speed.

In one embodiment, the connecting piece is a bearing fixing sleeve; the two end parts of the first roll shaft and the second roll shaft are fixed on the frame through bearing fixing sleeves; the bearing is arranged in the bearing fixing sleeve, the two ends of the first roll shaft and the second roll shaft are arranged on the bearing, so that the first roll shaft and the second roll shaft are fixed on the frame and can freely rotate on the bearing along the axis of the first roll shaft and the second roll shaft.

In one embodiment, the bearing fixing sleeve is detachably connected with the frame; and/or the first roll shaft and the second roll shaft are detachably connected with the bearing fixing sleeve.

In one embodiment, the driving device comprises a motor and a gear set, wherein the gear set comprises a first gear, a second gear and a third gear, the first gear is meshed with the second gear, and the first gear is meshed with the third gear; the motor drives the third gear to rotate through the third roll shaft, drives the first gear meshed with the third gear, then drives the second gear meshed with the first gear, and the first gear and the second gear are respectively arranged on the shaft rods of the first roll shaft and the second roll shaft so as to drive the first roll shaft and the second roll shaft to reversely rotate at the same rotating speed.

In an embodiment, a wire passing wheel for enabling the bus to pass smoothly is arranged above the frame.

In one embodiment, the frame includes a strut; the support rod is parallel to the first roll shaft and the second roll shaft; and a plurality of wire passing wheels are arranged on the supporting rod.

According to the multi-line wiping device of the diamond wire making machine, provided by the utility model, the two roller shafts with the wool making objects wrapped outside are arranged, a gap exists between the two roller shafts, the bus passes through the gap, the wool making objects wrapped outside the roller shafts have a wiping effect on the bus, and the roller shafts have a rotating function, so that the rotation of the wool making objects can be ensured during wiping, the long-time effective wiping effect of the wool making objects can be ensured, and the frequent replacement of the wool making objects is not needed.

Meanwhile, the device is not only suitable for wiping single-pass wires, but also flexibly suitable for wiping multi-pass wires, and has high flexibility and strong applicability.

Additional features and advantages of the utility model will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model. The objectives and other advantages of the utility model will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

Drawings

For a clearer description of embodiments of the utility model or of the solutions of the prior art, the drawings that are needed in the description of the embodiments or of the prior art will be briefly described, it being obvious that the drawings in the description below are some embodiments of the utility model, and that other drawings can be obtained from them without inventive effort for a person skilled in the art; the positional relationships described in the drawings in the following description are based on the orientation of the elements shown in the drawings unless otherwise specified.

Fig. 1 is a schematic structural diagram of a multi-line wiping device of a diamond wire machine according to an embodiment of the present utility model;

Fig. 2 is a front cross-sectional view of a first roller of a component of a multi-line wiping device of a diamond line machine according to an embodiment of the present utility model;

Fig. 3 is a left side cross-sectional view of a first roller of a component of a multi-line wiping device of a diamond line machine according to an embodiment of the present utility model;

Fig. 4 is a left side view of a component gear set of a multi-line wiping device of a diamond wire machine according to an embodiment of the present utility model.

Reference numerals:

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model; the technical features designed in the different embodiments of the utility model described below can be combined with each other as long as they do not conflict with each other; all other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that all terms used in the present utility model (including technical terms and scientific terms) have the same meaning as commonly understood by one of ordinary skill in the art to which the present utility model belongs and are not to be construed as limiting the present utility model; it will be further understood that terms used herein should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.

Example 1

The utility model provides a multi-line wiping device of an diamond wire machine, which is shown in the first embodiment of fig. 1-4, and comprises a first roll shaft 110 and a second roll shaft 120, wherein the second roll shaft 120 is arranged at the bottom of the first roll shaft 110, so that a gap is formed between the first roll shaft 110 and the second roll shaft 120, and the gap can be used for a bus bar 170 to pass through; the center parts of the first roll shaft 110 and the second roll shaft 120 are shaft rods 113, and the outer parts of the shaft rods 113 are detachably wrapped with wool objects 111, and the wool objects 111 are used for wiping the surface of the bus 170.

Specifically, the existing single-line wiping scheme of the fixing clamp (the fixing clamp clamps the felt), when the fixing clamp is used, the wire is repeatedly wiped at a fixed position, the wiping effect is reduced rapidly because the wire is wiped at the same position, and the felt piece is required to be replaced frequently. In the wiping device of the present application, the gap formed by the first roller shaft 110 and the second roller shaft 120 may be used for the bus bar to pass through, and the bus bar 170 may pass through the gap, and the wool product 111 wrapped on the first roller shaft 110 and the second roller shaft 120 wipes the oil remained on the surface of the bus bar 170, so as to achieve the oil removal effect, and the rotation function of the first roller shaft 110 and the second roller shaft 120 may drive the wool product 111 on the surface to rotate while wiping the bus bar 170, and during rotation, different areas of the wool product 111 may contact the bus bar 170, so that the effective time of the wiping effect of the wool product 111 may be prolonged, and frequent replacement of the wool product 111 may not be required. Meanwhile, the wiping device is not only suitable for wiping single-pass wires, but also flexibly suitable for wiping multi-pass wires, and has high flexibility and strong applicability.

The roll shaft is a cylindrical machine member capable of rotating along the axis.

Preferably, the center parts of the first roller shaft 110 and the second roller shaft 120 are shaft rods 113, the outer parts of the shaft rods 113 are elastic materials 112, and the outer parts of the elastic materials 112 are detachably wrapped with wool materials 111.

Optionally, the wool 111 is a felt.

It should be noted that, in this embodiment, the felt is used for the wool product 111, and according to the design concept, other existing materials that can be used for wiping the wire may be used, including but not limited to the felt used in the embodiment, where the "wool" in the wool product 111 refers to not only natural biological or plant wool materials, but also synthetic wool products, such as polymer fiber material wool products.

Optionally, the elastic material 112 is rubber.

It should be noted that, in this embodiment, the elastic material 112 is rubber, and according to the design concept, other existing elastic materials may be used, including but not limited to rubber selected in the embodiment.

Preferably, the elastic material 112 is provided with a clamping groove 114 for fixing the wool 111.

Preferably, the device further comprises a frame; the two ends of the first roller 110 and the second roller 120 are fixed on the frame by the connecting piece 160, and the first roller 110 and the second roller 120 can freely rotate along the axes thereof in the connecting piece 160.

By adopting the design, the connecting piece 160 can achieve the effect of fixing the roll shaft, and meanwhile, the function of the roll shaft rotation is not affected.

Preferably, the device further comprises a driving device; the driving device is used for driving the first roller shaft 110 and the second roller shaft 120 to rotate in the same rotation speed and in opposite directions.

When the bus bar 170 is used, the driving device drives the first roller shaft 110 and the second roller shaft 120 to reversely rotate at the same rotating speed, so that the wool product 111 wrapped on the surface of the roller shafts rotates, the rotating speed of the wool product can be adjusted according to the production speed, and when the bus bar 170 is produced at a high speed, the wool product 111 can effectively erase oil on the surface of the bus bar 170.

Preferably, the connecting member 160 is a bearing fixing sleeve; the two ends of the first roll shaft 110 and the second roll shaft 120 are fixed on the frame through bearing fixing sleeves. The bearing is installed in the bearing fixing sleeve, and two ends of the first roll shaft 110 and the second roll shaft 120 are installed on the bearing, so that the first roll shaft 110 and the second roll shaft 120 are fixed on the frame and can freely rotate on the bearing along the axis of the bearing.

Preferably, the bearing fixing sleeve is detachably connected with the frame.

Preferably, the first roller shaft 110 and the second roller shaft 120 are detachably connected to the bearing fixing sleeve.

By adopting the design, under the condition that a plurality of buses need to be simultaneously wiped according to actual production requirements, the first roll shaft 110 and the second roll shaft 120 can be disassembled, and roll shafts with different length sizes and bearing fixing sleeves are selected for installation and production adaptation.

Preferably, the driving device comprises a motor 150 and a gear set 140, wherein the gear set 140 comprises a first gear 141, a second gear 142 and a third gear 143, the first gear 141 is meshed with the second gear 142, and the first gear 141 is meshed with the third gear 143; the motor 150 drives the third gear 143 to rotate through the third roller 130, drives the first gear 141 meshed with the third gear 143, and then drives the second gear 142 meshed with the first gear 141, where the first gear 141 and the second gear 142 are respectively disposed on the shaft 113 of the first roller 110 and the second roller 120, so as to drive the first roller 110 and the second roller 120 to rotate in the same rotation speed and in opposite directions.

It should be noted that: the driving device used in the present embodiment is configured to rotate the first roller shaft 110 and the second roller shaft 120 in opposite directions at the same rotation speed by the cooperation of the motor 150 and the gear set 140, and a person skilled in the art may select other driving devices according to actual needs, so long as the driving device can rotate the first roller shaft 110 and the second roller shaft 120 in opposite directions at the same rotation speed during use, which includes but is not limited to the above embodiment.

Preferably, a wire passing wheel 180 for allowing the bus bar 170 to pass smoothly is provided above the frame.

Preferably, the frame comprises a strut; the strut is parallel to the first roller 110 and the second roller 120; and a plurality of wire passing wheels 180 are arranged on the supporting rod.

By adopting the design, the multi-line wiping device of the diamond wire manufacturing machine designed by the embodiment is suitable for being used on a single-line machine and a multi-line machine, and the distance between wire passing wheels can be adjusted to adapt to multi-pass production according to actual production needs.

In addition, the utility model carries out a verification test to verify and prove the technical effects of the multi-channel wiping device provided by the utility model:

1. wiping efficiency improvement

2. Wiping effect

3. Reducing labor intensity

Although terms such as roller, bus bar, etc. are used more herein, the possibility of using other terms is not precluded. These terms are used merely for convenience in describing and explaining the nature of the utility model; they are to be interpreted as any additional limitation that is not inconsistent with the spirit of the present utility model.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.

Claims

1. A multi-line wiping device of a diamond wire making machine is characterized in that: the bus bar assembly comprises a first roller shaft (110) and a second roller shaft (120), wherein the second roller shaft (120) is arranged at the bottom of the first roller shaft (110) so that a gap is formed between the first roller shaft (110) and the second roller shaft (120), and the bus bar (170) can pass through the gap;

The center of the first roll shaft (110) and the center of the second roll shaft (120) are shaft rods (113), fur objects (111) are detachably wrapped outside the shaft rods (113), and the fur objects (111) are used for wiping the surfaces of the buses (170).

2. The multi-line wiping device of a diamond wire machine according to claim 1, wherein: the center of the first roll shaft (110) and the center of the second roll shaft (120) are shaft rods (113), elastic materials (112) are arranged outside the shaft rods (113), and wool objects (111) can be detachably wrapped outside the elastic materials (112).

3. The multi-line wiping device of a diamond wire machine according to claim 2, wherein: the elastic material (112) is provided with a clamping groove (114) for fixing the wool product (111).

4. The multi-line wiping device of a diamond wire machine according to claim 1, wherein: also comprises a frame;

The two ends of the first roll shaft (110) and the second roll shaft (120) are fixed on the frame through a connecting piece (160), and the first roll shaft (110) and the second roll shaft (120) can freely rotate in the connecting piece (160) along the axle center.

5. The multi-line wiping device of a diamond wire machine according to claim 1, wherein: the device also comprises a driving device;

the driving device is used for driving the first roll shaft (110) and the second roll shaft (120) to reversely rotate at the same rotating speed.

6. The multi-line wiping device of the diamond wire machine according to claim 4, wherein: the connecting piece (160) is a bearing fixing sleeve;

the two ends of the first roll shaft (110) and the second roll shaft (120) are fixed on the frame through bearing fixing sleeves;

The bearing fixing sleeve is internally provided with a bearing, and two end parts of the first roll shaft (110) and the second roll shaft (120) are arranged on the bearing, so that the first roll shaft (110) and the second roll shaft (120) are fixed on the frame and can freely rotate on the bearing along the axle center of the bearing.

7. The multi-line wiping device of a diamond wire machine according to claim 6, wherein: the bearing fixing sleeve is detachably connected with the frame;

and/or the number of the groups of groups,

The first roll shaft (110) and the second roll shaft (120) are detachably connected with the bearing fixing sleeve.

8. The multi-line wiping device of the diamond wire machine according to claim 5, wherein: the drive means comprises a motor (150) and a gear set (140);

The gear set (140) comprises a first gear (141), a second gear (142) and a third gear (143), and the first gear (141) is meshed with the second gear (142), and the first gear (141) is meshed with the third gear (143);

The motor (150) drives the third gear (143) to rotate through the third roller shaft (130), drives the first gear (141) meshed with the third gear (143), then drives the second gear (142) meshed with the first gear (141), and the first gear (141) and the second gear (142) are respectively arranged on the shaft rods (113) of the first roller shaft (110) and the second roller shaft (120) so as to drive the first roller shaft (110) and the second roller shaft (120) to reversely rotate at the same rotating speed.

9. The multi-line wiping device of the diamond wire machine according to claim 4, wherein: a wire passing wheel (180) for enabling the bus (170) to smoothly pass through is arranged above the frame.

10. The multi-line wiping device of the diamond wire machine according to claim 4, wherein: the frame comprises a strut; the strut is parallel to the first roller shaft (110) and the second roller shaft (120); and a plurality of wire passing wheels (180) are arranged on the supporting rod.