CN107720170B - Ceramic bottom glaze removal transmission device - Google Patents
Ceramic bottom glaze removal transmission device Download PDFInfo
- Publication number
- CN107720170B CN107720170B CN201711150092.1A CN201711150092A CN107720170B CN 107720170 B CN107720170 B CN 107720170B CN 201711150092 A CN201711150092 A CN 201711150092A CN 107720170 B CN107720170 B CN 107720170B
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- Prior art keywords
- unit
- belt
- roller
- cleaning
- conveyor
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 72
- 239000000919 ceramic Substances 0.000 title claims abstract description 46
- 238000004140 cleaning Methods 0.000 claims description 84
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 41
- 238000001514 detection method Methods 0.000 claims description 32
- 238000005507 spraying Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 239000004677 Nylon Substances 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000012797 qualification Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 230000003670 easy-to-clean Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000004814 ceramic processing Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/22—Apparatus or processes for treating or working the shaped or preshaped articles for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/02—Belt- or chain-engaging elements
- B65G23/04—Drums, rollers, or wheels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/22—Cleaning devices comprising fluid applying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/08—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for ceramic mouldings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/26—Hygienic features, e.g. easy to sanitize
Abstract
The invention discloses a ceramic bottom glaze removal transmission device, which relates to the field of transmission belt equipment, and aims at the problems that in the prior art, the qualification rate of ceramic is reduced because one transmission belt breaks down and the other transmission belt wears down, the existing transmission belt is relatively long and relatively slow, and the glaze on the transmission belt is easy to dry and difficult to clean. The invention can be put into use only by improving the original device, reduces the manufacturing cost, improves the production efficiency of ceramics and has wide market prospect.
Description
Technical Field
The invention relates to the field of conveyor belt equipment, in particular to a ceramic bottom glaze removal conveying device.
Background
In the field of ceramic processing, after glazing and drying, the ceramic is heated and fired in the next step. Because the whole outward appearance of ceramic has the glaze parcel during glazing, in the heating process, the glaze of ceramic bottom will glue on the backup pad, not only pollutes the backup pad, influences the use next time, and ceramic can glue on the backup pad moreover, causes the damage of ceramic, influences the qualification rate of product. In the prior art, a glaze removing device with the application number of 201220568567.5 as a ceramic bottom glaze removing device is mostly adopted, and two conveyor belts are arranged on a rack of the device in parallel along the length direction and are arranged at intervals; the two conveyor belts are driven by a driving device to move along the same direction and have inconsistent speeds; the sponge layer is stuck to the outer surfaces of the two conveyor belts, and is connected with a humidifying device, and the long-time use process is found: when one of the two conveyor belts fails and does not operate, the other conveyor belt can grind off the bottom of the ceramic, so that the ceramic qualification rate is reduced, and more seriously, when the ceramic moves on only one conveyor belt, the ceramic is easy to fall off and break.
In addition, the existing ceramic conveying belt is generally longer, the glaze on the ceramic is adhered to the conveying belt in the conveying process of the ceramic on the conveying belt, and the conveying belt is longer, so that the conveying speed is slower, and the glaze on the conveying belt is easy to dry under the condition of higher temperature or faster air flow, so that the conveying belt is not easy to clean.
Disclosure of Invention
The invention provides a ceramic bottom glaze removal transmission device, which is used for solving the technical problems that when one of two conveyor belts in the prior art fails and does not run, the other conveyor belt can wear out one ceramic bottom, so that the ceramic qualification rate is reduced, and more seriously, when the ceramic moves on only one conveyor belt, the conventional ceramic conveyor belt is generally slower in transmission speed, and under the conditions of higher temperature or faster air flow, glaze on the conveyor belt is easy to dry, so that the conveyor belt is not easy to clean.
In order to solve the problems, the invention adopts the following technical scheme:
the ceramic bottom glaze removing and conveying device comprises a first conveying belt unit, a glaze removing unit and a second conveying belt unit, wherein the first conveying belt unit and the second conveying belt unit are identical in structure, and the glaze removing unit is arranged between the first conveying belt unit and the second conveying belt unit;
the first conveying belt unit comprises a conveying unit bracket, a conveying unit roller, a conveying unit belt pulley, a conveying unit belt, a conveying unit motor, a conveying belt, a cleaning roller frame plate, a steering roller and a cleaning roller;
the transmission unit support is provided with a transmission unit roller, a transmission belt is arranged on the outer side of the transmission unit roller, one end of the transmission unit roller is provided with a transmission unit belt pulley, and the transmission unit belt pulley is connected with a transmission unit motor through a transmission unit belt;
two cleaning roller frame plates are symmetrically arranged in the middle of the transmission unit support, and two steering rollers and cleaning rollers are arranged between the two cleaning roller frame plates;
the installation height of the steering roller is equal to that of the roller of the transmission unit, the installation height of the cleaning roller is lower than that of the roller of the transmission unit, the transmission belt bypasses the cleaning roller from the steering roller to form a V shape, and a sliding plate is arranged above the cleaning roller and is fixed with a cleaning roller frame plate through a bracket;
the upper surface of the sliding plate is flush with the conveying belt;
the cleaning roller is of a hollow structure, holes are formed in the surface of the cleaning roller, one end of the cleaning roller is connected with a water pipe, and the cleaning roller can rotate relative to the cleaning roller frame plate; after the preferable technical scheme is adopted, the beneficial effects include: the automatic cleaning device has the advantages of simple and ingenious structure and obvious effect, and the automatic cleaning function of the transmission belt can be realized only by slightly modifying the original transmission belt, so that the manufacturing cost is reduced, and the ceramic production efficiency is improved.
The glaze removing unit comprises two parallel first conveyor belts, two parallel second conveyor belts and a conveyor belt driving device, wherein the rotating speeds of the two parallel first conveyor belts and the rotating speeds of the two parallel second conveyor belts are different, the first conveyor belts are connected with the first detection device, and the second conveyor belts are connected with the second detection device. After the preferable technical scheme is adopted, the beneficial effects include: the ceramic bottom is prevented from being worn out or even broken due to the broken belt of the conveyor belt by adding the detection device on the basis of the prior art, and the ceramic bottom grinding device is simple in structure and convenient to operate.
Preferably, the cleaning roller comprises a roller shaft, a cleaning part, a guiding edge and a belt pulley;
the middle part of the roll shaft is provided with a cleaning part which is of a cylindrical cavity structure, the outer surface of the cleaning part is provided with water spray holes and brushes, and guide edges are arranged at two ends of the cleaning part;
one end of the roll shaft is provided with a belt pulley which is connected with the cleaning motor through a cleaning belt;
the roller is hollow structure and is communicated with the water spraying hole, a water inlet is formed in one end of the roller, the water inlet is connected with one end of the rotary connector, and the other end of the rotary connector is connected with the water pipe. After the preferable technical scheme is adopted, the beneficial effects include: the water spraying hole, the hairbrush and the rotation function are utilized, so that the normal operation of the conveying belt is ensured, and the residual glaze on the conveying belt can be well cleaned, thereby being convenient and quick.
Preferably, the sliding plate is of a thin rectangular structure with the width equal to that of the conveying belt, and the length of the sliding plate is smaller than or equal to the linear distance between the outer circumferences of the two steering rollers.
Preferably, the sliding plate is made of a smooth stainless steel plate, and the thickness of the stainless steel plate is smaller than 3mm. After the preferable technical scheme is adopted, the beneficial effects include: the stainless steel material is easy to clean, does not rust, has good wear resistance, is easy to process, and reduces the manufacturing cost.
Preferably, a water tank is further arranged below the cleaning roller, and the water tank is fixedly connected with the cleaning roller frame plate. After the preferable technical scheme is adopted, the beneficial effects include: the water is recycled, so that the water resource is saved, the waste is reduced, and the cost is further reduced.
Preferably, the water spraying holes and the hairbrushes are distributed along the axial direction of the roller shaft, and the hairbrushes are hard fine hair with the length smaller than 5 mm. After the preferable technical scheme is adopted, the beneficial effects include: the nap within 5mm can not block the water spraying holes due to too long, and is not easy to bend and clean and is more efficient due to shorter length.
Preferably, the hard nap is nylon yarn with a diameter of 0.5 mm. After the preferable technical scheme is adopted, the beneficial effects include: the nylon yarn is a mature product, and the existing product is adopted without redesigning, so that the manufacturing cost is further reduced.
Preferably, the first detection device and the second detection device have the same structure and function;
the second detection device comprises a rotary encoder and a detection wheel, the rotary encoder is fixed on the glaze removing unit support, the detection wheel is arranged on a rotary shaft of the rotary encoder, and the outer circumference of the detection wheel is in contact with the surface of the second conveying belt. After the preferable technical scheme is adopted, the beneficial effects include: the encoder is a common industrial detection device, and the detection by the encoder is easy to control and stable in work.
Preferably, the rotary encoder shaft and the direction of movement of the second conveyor belt are mutually perpendicular.
Preferably, the conveyor belt monitoring device further comprises a control unit, wherein the control unit comprises a microcontroller and an alarm module, and the control unit is respectively connected with the first detection device and the second detection device and is used for detecting whether the conveyor belt runs or not.
According to the invention, in the process of conveying ceramics, the conveying belt is bent into a V shape by arranging the two steering rollers and the cleaning roller on the conveying belt, and then the cleaning roller is used for spraying and flushing, so that the glaze on the conveying belt is automatically cleaned, the problem that the glaze is difficult to clean after long-time evaporation is avoided, and the two rotary encoders are additionally arranged on the two conveying belts of the original glaze removing unit, and the effect of monitoring the conveying belts is realized by matching with the control unit, so that the phenomenon of unqualified products caused by the faults of the conveying belts is effectively avoided. The invention has smart structure, can be put into use only by improving the original device, reduces the manufacturing cost, improves the production efficiency of the ceramic, and has wide market prospect.
Drawings
FIG. 1 is a schematic view of the overall structure of an embodiment provided by the present invention;
fig. 2 is a schematic structural view of a first conveyor belt unit according to an embodiment of the present invention;
FIG. 3 is a schematic view of a cleaning roller structure according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a glaze removing unit according to the embodiment of the present invention;
in the drawings, each reference numeral represents:
1: a first conveyor belt unit; 10: a transmission unit support; 11: a transmission unit roller; 12: a transmission unit pulley; 13: a transmission unit belt; 14: a transmission unit motor; 15: a transmission belt; 150: a slide plate; 151: a bracket; 16: cleaning a roller frame plate; 17: a steering roller; 18: a cleaning roller; 180: a roll shaft; 181: a cleaning part; 182: a water spraying hole; 183: a brush; 184: a guide edge; 185: a belt pulley; 186: a water inlet; 19: a water tank;
2: a glaze removing unit; 20: a glaze removing unit bracket; 21: a glaze removing unit roller; 22: a glaze removing unit belt pulley; 23: a glaze removing unit belt; 24: a glaze removing unit motor; 25: a first conveyor belt; 26: a second conveyor belt; 27: a first detection device; 28: a second detection device; 29: a detection device support plate;
3: a second conveyor belt unit.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 4 in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The detailed description of the embodiments of the invention, generally described and illustrated in the figures herein, is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Fig. 1 is a schematic diagram of the overall structure of an embodiment provided by the invention, as shown in fig. 1, a ceramic bottom glaze removing and conveying device comprises a first conveying belt unit 1, a glaze removing unit 2 and a second conveying belt unit 3, wherein the first conveying belt unit 1 and the second conveying belt unit 3 have the same structure, and the glaze removing unit 2 is arranged between the first conveying belt unit 1 and the second conveying belt unit 3.
Fig. 2 is a schematic structural view of a first conveyor belt unit according to the embodiment of the present invention, and as shown in fig. 2, the first conveyor belt unit 1 includes a conveyor unit bracket 10, a conveyor unit roller 11, a conveyor unit pulley 12, a conveyor unit belt 13, a conveyor unit motor 14, a conveyor belt 15, a cleaning roller frame plate 16, a steering roller 17, and a cleaning roller 18;
the transmission unit support 10 is provided with transmission unit rollers 11, the transmission unit rollers 11 can rotate freely, a transmission belt 15 is arranged on the outer side of each transmission unit roller 11, one end of one transmission unit roller 11 is provided with a transmission unit belt pulley 12, and the transmission unit belt pulley 12 is connected with a transmission unit motor 14 through a transmission unit belt 13; when the motor 14 rotates, the transmission unit belt 13 is driven to rotate, so that the transmission unit belt pulley 12 and the transmission unit roller 11 are driven to rotate, and the transmission belt 15 is driven to rotate because the transmission belt 15 is arranged on the transmission unit roller 11.
In order to timely remove the glaze adhered to the conveyor belt 15, two cleaning roller frame plates 16 are symmetrically arranged in the middle of the conveyor unit support 10, are respectively fixed on two sides of the middle of the conveyor unit support 10 by bolts, bearing holes are correspondingly formed in the two cleaning roller frame plates 16, and two steering rollers 17 and cleaning rollers 18 are arranged between the two cleaning roller frame plates 16;
the installation height of the steering roller 17 is equal to that of the transmission unit roller 11, the installation height of the cleaning roller 18 is lower than that of the transmission unit roller 11, the transmission belt 15 bypasses the cleaning roller 18 from the steering roller 17 to form a V shape, a water tank 19 is arranged below the cleaning roller 18, the water tank 19 is fixedly connected with the cleaning roller frame plate 16, and the V-shaped transmission belt is arranged in the water tank 19; a thin rectangular slide plate 150 with the width equal to that of the conveying belt 15 is arranged above the cleaning roller 18, the length of the slide plate can just plug the opening of the V-shaped conveying belt, so that ceramics can smoothly slide onto the slide plate 150 from the conveying belt 15 in the conveying process, and the slide plate 150 is made of a smooth stainless steel plate with the thickness smaller than 3mm for cleaning and installation; the slide plate 150 is secured to the wash roller frame plate 16 by brackets 151.
FIG. 3 is a schematic view of a cleaning roller according to an embodiment of the present invention, and as shown in FIG. 3, the cleaning roller 18 includes a roller shaft 180, a cleaning portion 181, a guiding edge 184, and a pulley 185;
the middle part of the roll shaft 180 is provided with a cleaning part 181, the cleaning part 181 is of a cylinder cavity structure, the outer surface of the cleaning part 181 is provided with a water spray hole 182 and a hairbrush 183, and guide edges 184 are arranged at two ends of the cleaning part 181;
the water spraying holes 182 and the hairbrushes 183 are axially distributed along the roller shaft 180, and the hairbrushes 183 are nylon wires with the diameters of 0.5mm, the lengths of which are smaller than 5 mm;
one end of the roll shaft 180 is provided with a belt pulley 185, and the belt pulley 185 is connected with a cleaning motor through a cleaning belt;
the roll shaft 180 is of a hollow structure and is communicated with the water spraying hole 182, a water inlet 186 is formed in one end of the roll shaft 180, the water inlet 186 is connected with one end of a rotary connector, and the other end of the rotary connector is connected with a water pipe.
Fig. 4 is a schematic view of the structure of a stripping unit according to the embodiment of the present invention, and as shown in fig. 4, the stripping unit 2 includes a stripping unit bracket 20, a stripping unit roller 21, a stripping unit pulley 22, a stripping unit belt 23, a stripping unit motor 24, a first conveyor belt 25, a second conveyor belt 26, a first detecting device 27, a second detecting device 28, and a detecting device supporting plate 29; the structure of the glaze removing unit 2 is similar to the structure of the ceramic bottom glaze removing device with the application number 201220568567.5, and the same parts are not repeated here, and the difference is that: the two parallel conveyor belts 25 and 26 with different rotating speeds and the conveyor belt driving device are arranged, the first conveyor belt 25 is connected with the first detection device 27, the second conveyor belt 26 is connected with the second detection device 28, and the first detection device 27 and the second detection device 28 have the same structure and function; the second detecting device 28 comprises a rotary encoder and a detecting wheel, the rotary encoder is fixed on the glaze removing unit bracket 20, the detecting wheel is arranged on the rotary encoder rotating shaft, the outer circumference of the detecting wheel is contacted with the surface of the second conveyor belt 26, and the rotary encoder rotating shaft is mutually perpendicular to the moving direction of the second conveyor belt 26 in order to more accurately monitor the state of the conveyor belt during installation; the stripping unit 2 further comprises a control unit comprising a microcontroller and an alarm module, which control unit is connected to the first and second detection means 27, 28, respectively, for detecting whether the conveyor belt is running.
In use, ceramic ware passes through the first conveyor belt unit 1, the glaze removing unit 2 and the second conveyor belt unit 3 in sequence, the conveyor belt 15 on the first conveyor belt unit 1 conveys ceramic to the position provided with the steering roller 17 and the cleaning roller 18, the conveyor belt 15 moves downwards after passing through the steering roller 17, at the moment, due to the inertia effect, the ceramic ware slides onto the sliding plate 150 and continues to slide until sliding out of the sliding plate 150 and enters the conveyor belt 15 at the other end again, the conveyor belt 15 which runs downwards passes through the cleaning roller 18 while the ceramic ware slides onto the sliding plate 150, one end of the cleaning roller 18 is connected with a water pipe and a motor, the water pipe continuously provides a water source, and the glaze on the surface of the conveyor belt 15 is sprayed out from the water spraying holes 182 for cleaning, and meanwhile, the cleaning motor drives the cleaning belt and the cleaning roller 18 to rotate, and the brush 183 arranged on the cleaning part 181 further cleans the conveyor belt 15. The water sprayed from the water spraying holes 182 flows into the water tank 19, and is reused after being filtered.
After the ceramic ware is conveyed to the glaze removing unit 2 by the first conveying belt unit 1, the glaze removing unit 2 adopts two conveying belts which are arranged in parallel and have different rotating speeds to convey, so that the ceramic ware rotates on the two conveying belts, the glaze of which ware is adsorbed by the conveying belts at the same time, and when one conveying belt breaks down and stops moving, a sensor and a control unit arranged on the conveying belt detect signals and alarm through an alarm device, so that maintenance personnel are reminded to repair, and the damage of the ware is avoided.
Claims (8)
1. The utility model provides a pottery bottom removes glaze transmission device, includes first conveyer belt unit (1), removes glaze unit (2), second conveyer belt unit (3), its characterized in that: the first conveyor belt unit (1) and the second conveyor belt unit (3) have the same structure, and a glaze removing unit (2) is arranged between the first conveyor belt unit (1) and the second conveyor belt unit (3);
the first conveyor belt unit (1) comprises a conveyor unit bracket (10), a conveyor unit roller (11), a conveyor unit belt pulley (12), a conveyor unit belt (13), a conveyor unit motor (14), a conveyor belt (15), a cleaning roller frame plate (16), a steering roller (17) and a cleaning roller (18);
a transmission unit roller (11) is arranged on the transmission unit bracket (10), a transmission belt (15) is arranged on the outer side of the transmission unit roller (11), a transmission unit belt pulley (12) is arranged at one end of the transmission unit roller (11), and the transmission unit belt pulley (12) is connected with a transmission unit motor (14) through a transmission unit belt (13);
two cleaning roller frame plates (16) are symmetrically arranged in the middle of the transmission unit bracket (10), and two steering rollers (17) and cleaning rollers (18) are arranged between the two cleaning roller frame plates (16);
the installation height of the steering roller (17) is equal to the installation height of the transmission unit roller (11), the installation height of the cleaning roller (18) is lower than the installation height of the transmission unit roller (11), the transmission belt (15) bypasses the cleaning roller (18) from the steering roller (17) to form a V shape, a sliding plate (150) is arranged above the cleaning roller (18), and the sliding plate (150) is fixed with the cleaning roller frame plate (16) through a bracket (151);
the upper surface of the sliding plate (150) is flush with the conveying belt (15);
the cleaning roller (18) is of a hollow structure, holes are formed in the surface of the cleaning roller (18), one end of the cleaning roller (18) is connected with a water pipe, and the cleaning roller (18) can rotate relative to the cleaning roller frame plate (16);
the glaze removing unit (2) comprises two parallel first conveyor belts (25) and second conveyor belts (26) with different rotating speeds and a conveyor belt driving device, wherein the first conveyor belts (25) are connected with a first detection device (27), and the second conveyor belts (26) are connected with a second detection device (28); the cleaning roller (18) comprises a roller shaft (180), a cleaning part (181), a guide edge (184) and a belt pulley (185);
the middle part of the roll shaft (180) is provided with a cleaning part (181), the cleaning part (181) is of a cylinder cavity structure, the outer surface of the cleaning part (181) is provided with a water spraying hole (182) and a brush (183), and guide edges (184) are arranged at two ends of the cleaning part (181);
one end of the roll shaft (180) is provided with a belt pulley (185), and the belt pulley (185) is connected with a cleaning motor through a cleaning belt;
the roll shaft (180) is of a hollow structure and is communicated with the water spraying hole (182), a water inlet (186) is formed in one end of the roll shaft (180), the water inlet (186) is connected with one end of the rotary connector, and the other end of the rotary connector is connected with the water pipe; the sliding plate (150) is of a thin rectangular structure with the width equal to that of the conveying belt (15), and the length of the sliding plate (150) is smaller than or equal to the linear distance of the outer circumferences of the two steering rollers (17).
2. The ceramic bottom glaze removal transmission apparatus according to claim 1, wherein: the sliding plate (150) is made of a smooth stainless steel plate, and the thickness of the stainless steel plate is smaller than 3mm.
3. The ceramic bottom glaze removal transmission apparatus according to claim 1, wherein: a water tank (19) is further arranged below the cleaning roller (18), and the water tank (19) is fixedly connected with the cleaning roller frame plate (16).
4. The ceramic bottom glaze removal transmission apparatus according to claim 1, wherein: the water spraying holes (182) and the brushes (183) are axially distributed along the roller shaft (180), and the brushes (183) are hard naps with the length smaller than 5 mm.
5. The ceramic bottom glaze removal transmission apparatus according to claim 4, wherein: the hard nap is nylon yarn with the diameter of 0.5 mm.
6. The ceramic bottom glaze removal transmission apparatus according to claim 1, wherein: the first detection device (27) and the second detection device (28) have the same structure and function;
the second detection device (28) comprises a rotary encoder and a detection wheel, the rotary encoder is fixed on the glaze removing unit bracket (20), the detection wheel is arranged on a rotary shaft of the rotary encoder, and the outer circumference of the detection wheel is in surface contact with the second conveyor belt (26).
7. The ceramic bottom glaze removal transmission apparatus according to claim 6, wherein: the rotary encoder shaft is perpendicular to the direction of movement of the second conveyor belt (26).
8. The ceramic bottom glaze removal transmission apparatus according to claim 1, wherein: the automatic conveyor belt detection device further comprises a control unit, wherein the control unit comprises a microcontroller and an alarm module, and the control unit is respectively connected with the first detection device (27) and the second detection device (28) and is used for detecting whether the conveyor belt runs or not.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711150092.1A CN107720170B (en) | 2017-11-18 | 2017-11-18 | Ceramic bottom glaze removal transmission device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711150092.1A CN107720170B (en) | 2017-11-18 | 2017-11-18 | Ceramic bottom glaze removal transmission device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107720170A CN107720170A (en) | 2018-02-23 |
| CN107720170B true CN107720170B (en) | 2023-12-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711150092.1A Active CN107720170B (en) | 2017-11-18 | 2017-11-18 | Ceramic bottom glaze removal transmission device |
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| CN (1) | CN107720170B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108913823A (en) * | 2018-08-31 | 2018-11-30 | 西安远方航空技术发展有限公司 | A kind of painting apparatus for ash of fur depilation |
| CN114211598B (en) * | 2022-01-27 | 2023-04-21 | 龙泉市光武青瓷文化有限公司 | Automatic ceramic glaze scraping device |
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| CN107720170A (en) | 2018-02-23 |
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