CN220982687U - Bearing lubrication monitoring device of horizontal decanter centrifuge - Google Patents
Bearing lubrication monitoring device of horizontal decanter centrifuge Download PDFInfo
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- CN220982687U CN220982687U CN202322509288.2U CN202322509288U CN220982687U CN 220982687 U CN220982687 U CN 220982687U CN 202322509288 U CN202322509288 U CN 202322509288U CN 220982687 U CN220982687 U CN 220982687U
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- decanter centrifuge
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- 238000005461 lubrication Methods 0.000 title claims abstract description 64
- 238000012806 monitoring device Methods 0.000 title claims abstract description 16
- 239000004519 grease Substances 0.000 claims abstract description 32
- 238000005096 rolling process Methods 0.000 claims abstract description 21
- 238000012544 monitoring process Methods 0.000 claims abstract description 14
- 230000000712 assembly Effects 0.000 claims description 9
- 238000000429 assembly Methods 0.000 claims description 9
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 3
- 238000009529 body temperature measurement Methods 0.000 claims description 3
- 239000003063 flame retardant Substances 0.000 claims description 3
- 230000001050 lubricating effect Effects 0.000 abstract description 10
- 230000005856 abnormality Effects 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 24
- 238000000034 method Methods 0.000 description 10
- 239000010687 lubricating oil Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Landscapes
- Centrifugal Separators (AREA)
Abstract
The utility model discloses a bearing lubrication monitoring device of a horizontal decanter centrifuge, which comprises an electric control cabinet, an electric multi-point grease lubrication pump, a bearing assembly, a machine base, a temperature sensor, a vibration sensor and a plurality of sensor data lines, wherein the bearing assembly comprises a rolling bearing and a bearing seat, and the rolling bearing is arranged in the bearing seat; the temperature sensor is arranged on the bearing seat, the vibration sensor is arranged on the machine seat, an oil way distributor and 2 lubrication pipelines are arranged on the side part of the electric multi-point grease lubrication pump, and the electric control cabinet is respectively connected with the temperature sensor and the vibration sensor through a plurality of sensor data lines and monitors the running state of the rolling bearing in real time. When the electric multi-point grease lubrication pump is used for lubricating the bearing assembly, the temperature sensor and the vibration sensor are used for monitoring the temperature and the vibration, so that the lubricating grease in the bearing can be ensured to be periodically and quantitatively supplemented and updated, and meanwhile, the temperature of the bearing is monitored and controlled in real time, so that the damage of the horizontal decanter centrifuge caused by the abnormality of the bearing is prevented from being damaged and the horizontal decanter centrifuge cannot be operated.
Description
Technical Field
The utility model relates to the technical field of a horizontal decanter centrifuge bearing lubrication monitoring device, in particular to a horizontal decanter centrifuge bearing lubrication monitoring device and a control method thereof.
Background
At present, a horizontal screw centrifuge is a processing device widely used in solid-liquid separation application, and the working principle of the horizontal screw centrifuge is that a rotary drum and a screw pusher rotate at the same direction and high speed at a certain differential rotation speed, a fluid suspension consisting of liquid and solid is continuously introduced into a material distributing bin of the screw pusher through a material inlet pipe, enters the rotary drum after being accelerated, heavy solid is deposited on the wall of the rotary drum under the action of centrifugal force to form a slag layer, the screw pusher continuously pushes the deposited solid to the cone end of the rotary drum, the solid is discharged through a slag outlet, and clear liquid generated by the solid is discharged through an overflow outlet and flows to the other end of the rotary drum. As a high-speed running device, the rotating speed of the horizontal decanter centrifuge is usually up to 3000-5000rpm, so that the rolling bearings in the bearing seats at the two ends of the rotating drum must be well and sufficiently lubricated, and the bearings can be ensured to run normally. Lubrication has important effects on the fatigue life, friction, abrasion, temperature, vibration and the like of the rolling bearing, and the bearing cannot work without normal lubrication. Analysis showed that about 40% of bearing damage was associated with poor lubrication. Thus, good lubrication of the bearing is an effective measure to reduce friction and wear inside the bearing. In addition, the lubrication of the bearing has the functions of heat dissipation, rust prevention, sealing, impact alleviation and the like.
Patent document with application number of CN201821154425.8 discloses a horizontal decanter centrifuge lubricating device, and relates to the technical field of horizontal decanter centrifuges. The utility model discloses a horizontal decanter centrifuge lubricating device, which adopts three motors to drive three oil pumps, wherein one motor drives an oil supply pump through a coupler to pump lubricating oil from an oil tank, the lubricating oil is used for monitoring and adjusting the pressure of the lubricating oil in an oil pipe through a low-pressure overflow valve and an electric contact pressure gauge, then the lubricating oil flows through a cooler to be cooled, the lubricating oil is divided into two paths and enters a left bearing seat and a right bearing seat through two glass rotor flowmeters with proximity switches, and the proximity switches can be used for monitoring on line to carry out oil shortage fault alarm.
Patent document with application number of CN201820871501.0 discloses an oil gas lubrication device with monitoring function, including gas triplet, solenoid valve, oil tank, pneumatic motor, oil mist distributor, compressed air source is connected to the air inlet of gas triplet, installs the gas detection element that detects gas pressure or flow on the outlet duct of gas triplet, install the oil detection element that detects lubricating oil pressure or flow on the outlet duct of pneumatic motor.
In summary, the above patent documents disclose, in combination with the prior art, that the existing device for monitoring lubrication of bearings of a decanter centrifuge has the following drawbacks:
Most of the bearings of the horizontal decanter centrifuge are lubricated by grease, and the grease in the bearings gradually loses the lubricating property due to the increase of mechanical action, aging and pollution, so that the bearings need to be continuously supplemented and updated, and at present, an operator usually uses an oil gun to regularly and quantitatively supplement and update the bearings through oil nozzles on a bearing seat, so that the bearings can be ensured to normally run. However, in actual situations, it is difficult for operators to perform oil filling in regular and quantitative manner according to the regulations, the oil filling amount is too small or the period is too long, the capability of forming an oil film is reduced, the friction and abrasion are increased, and the bearing is accelerated to be damaged; excessive oil filling quantity, heat generated in bearing operation cannot be dissipated because of the wrapping of lubricating grease, so that the temperature of the bearing is increased, the lubricating grease is further deteriorated, softened and lost, lubrication problems occur, and the bearing is damaged. The bearing damage can lead to mechanical problems such as vibration of the horizontal decanter centrifuge becoming large, noise increase and the like, and finally the horizontal decanter centrifuge cannot normally run.
Disclosure of utility model
The utility model aims to solve the technical problems, and provides a horizontal decanter centrifuge bearing lubrication monitoring device and a control method thereof, which can solve the problem that the horizontal decanter centrifuge cannot operate due to damage.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The bearing lubrication monitoring device of the horizontal decanter centrifuge comprises an electric control cabinet, an electric multipoint grease lubrication pump, 2 bearing assemblies, a machine base, a temperature sensor, a vibration sensor and a plurality of sensor data lines, wherein 2 bearing assemblies are arranged on the machine base, and a rotating assembly is arranged between the 2 bearing assemblies; the bearing assembly comprises a rolling bearing and a bearing seat, wherein the rolling bearing is arranged in the bearing seat; the temperature sensor is arranged on the bearing seat, the vibration sensor is arranged on the machine seat, and the distance between the vibration sensor and the bearing seat is 2-5cm; the side part of the electric multipoint grease lubrication pump is provided with an oil way distributor and 2 lubrication pipelines, two ends of the oil way distributor are respectively communicated with the lubrication pipelines and the electric multipoint grease lubrication pump, and the tail ends of the lubrication pipelines are connected to the bearing seat and used for greasing the rolling bearings; the electric control cabinet is respectively connected with the temperature sensor and the vibration sensor through a plurality of sensor data lines and monitors the running state of the rolling bearing in real time.
Preferably, the bearing seat is provided with a circular mounting groove for mounting the temperature sensor.
Preferably, the bottom of the circular mounting groove is spaced from the outer diameter surface of the rolling bearing by a distance of 5mm.
Preferably, the upper half part of the circular mounting groove is provided with a thread section, and the temperature sensor is screwed and fixed on the thread section.
Preferably, the machine base is provided with a threaded hole for installing a vibration sensor, and the vibration sensor is vertically installed on the surface of the machine base.
Preferably, the number of the temperature sensors is two, and one temperature sensor is arranged at each bearing assembly.
Preferably, the sensor data line adopts straight-head aviation plug wire.
Preferably, the sensor data line adopts an insulating flame-retardant rubber sheath to control the braided shielding flexible cable.
Preferably, the specification of the temperature sensor is PT100, and the temperature measurement range is 0-200 ℃.
A control method of a horizontal decanter centrifuge bearing lubrication monitoring device comprises the following steps:
S10, step: connecting lines of the electric multi-point grease lubrication pump, the oil way distributor, the lubrication pipeline and the bearing assembly to generate an electric multi-point grease lubrication pump connecting line;
S20, step: establishing connection of the electric control cabinet to the temperature sensor and the vibration sensor, and generating a sensor connection line;
S30, step: testing whether the connecting line of the electric multipoint grease lubrication pump and the connecting line of the sensor are normal, if so, executing the next step;
S40, step: in a multipoint grease lubrication pump connecting line, an oil supply period is set: the running time is 5min, the intermittent time is 23h and 55min, and the flow rate of the pump unit is set to be 3.0ml/min;
s50, step: operating equipment, monitoring the temperature value of a temperature sensor, setting the first alarm temperature to be 75 ℃, and setting the second alarm temperature to be 100 ℃;
s60, step: monitoring the vibration value of the vibration sensor, setting the first vibration alarm value to be 11mm/s and setting the second vibration alarm value to be 14mm/s;
s70, step: if the first alarm temperature or the first vibration alarm value is reached, automatically alarming and stopping feeding;
S80, step: if the second alarm temperature or the second vibration alarm value is reached, the automatic alarm is stopped.
Compared with the prior art, the utility model has the beneficial effects that:
When the electric multi-point grease lubrication pump is used for lubricating the bearing assembly, the temperature sensor and the vibration sensor are used for monitoring the temperature and the vibration, so that the lubricating grease in the bearing can be ensured to be periodically and quantitatively supplemented and updated, and meanwhile, the temperature of the bearing is monitored and controlled in real time, so that the damage of the horizontal decanter centrifuge caused by the abnormality of the bearing is prevented from being damaged and the horizontal decanter centrifuge cannot be operated.
Drawings
FIG. 1 is a block diagram of the structure of the present utility model;
Fig. 2 is a flow chart of the present utility model.
In the figure: 10. an electric control cabinet; 20. an electric multipoint grease lubrication pump; 21. an oil path distributor; 22. a lubrication line; 30. a bearing assembly; 31. a rolling bearing; 32. a bearing seat; 40. a base; 50. a temperature sensor; 70. a vibration sensor; 80. and a sensor data line.
Detailed Description
The present utility model will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When a component is considered to be "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, a device for monitoring bearing lubrication of a decanter centrifuge comprises an electric control cabinet 10, an electric multi-point grease lubrication pump 20, 2 bearing assemblies 30, a machine base 40, a temperature sensor 50, a vibration sensor 70, a plurality of sensor data lines 80,2, wherein the bearing assemblies 30 are arranged on the machine base 40, and a rotating assembly is arranged between the 2 bearing assemblies 30; the bearing assembly 30 comprises a rolling bearing 31 and a bearing seat 32, wherein the rolling bearing 31 is installed in the bearing seat 32; the temperature sensor 50 is installed on the bearing seat 32, the vibration sensor 70 is installed on the stand 40, and the distance between the vibration sensor 70 and the bearing seat 32 is 2-5cm; the side part of the electric multipoint grease lubrication pump 20 is provided with an oil way distributor 21 and 2 lubrication pipelines 22, two ends of the oil way distributor 21 are respectively communicated with the lubrication pipelines 22 and the electric multipoint grease lubrication pump 20, and the tail ends of the lubrication pipelines 22 are connected to the bearing seat 32 and used for greasing the rolling bearings 31; the electric control cabinet 10 is respectively connected with the temperature sensor 50 and the vibration sensor 70 through a plurality of sensor data lines 80, and monitors the running state of the rolling bearing 31 in real time. The electric multi-point grease lubrication pump 20 is adopted to lubricate the bearing assembly 30, and meanwhile, the temperature sensor 50 and the vibration sensor 70 are adopted to monitor the temperature and the vibration, so that the lubricating grease in the bearing can be ensured to be periodically and quantitatively supplemented and updated, and meanwhile, the temperature of the bearing is monitored and controlled in real time, so that the damage of the decanter centrifuge caused by the abnormality of the bearing is prevented from being caused.
Specifically: the bearings at the two ends are regularly and quantitatively fattened by using an electric multi-point grease lubrication pump, so that the bearing damage caused by too little and too much grease in the bearings can be avoided; meanwhile, the bearing temperature and the vibration of the whole machine are monitored in real time through the sensor, the PLC is used for automatic monitoring and control, and once the alarm value is reached, the automatic alarm is immediately carried out for stopping, so that the equipment is prevented from being further damaged, and larger loss is caused.
Preferably, the bearing housing 32 is provided with a circular mounting groove for mounting the temperature sensor 50. The bottom of the circular mounting groove is 5mm away from the outer diameter surface of the rolling bearing 31, and the purpose of setting the distance limit and the mounting limit is: the temperature measurement effect is improved.
Preferably, the upper half of the circular mounting groove is provided with a screw thread section, and the temperature sensor 50 is screw-fastened to the screw thread section. The machine base 40 is provided with a threaded hole for installing the vibration sensor 70, and the vibration sensor 70 is vertically installed on the surface of the machine base 40. The number of the temperature sensors 50 is two, one temperature sensor 50 is arranged at each bearing assembly 30, and meanwhile, bearings in two directions are monitored, so that the testing effect is good.
Preferably, the sensor data line 80 is a straight-headed navigation plug wire. The sensor data line 80 is a braided shielding flexible cable controlled by an insulating flame-retardant rubber sheath. The specification of the temperature sensor 50 is PT100, and the temperature measuring range is 0-200 ℃.
Referring to fig. 2, a control method of a bearing lubrication monitoring device of a decanter centrifuge includes the following steps:
S10, step: connecting lines of the electric multi-point grease lubrication pump, the oil way distributor, the lubrication pipeline and the bearing assembly to generate an electric multi-point grease lubrication pump connecting line;
S20, step: establishing connection of the electric control cabinet to the temperature sensor and the vibration sensor, and generating a sensor connection line;
S30, step: testing whether the connecting line of the electric multipoint grease lubrication pump and the connecting line of the sensor are normal, if so, executing the next step;
S40, step: in a multipoint grease lubrication pump connecting line, an oil supply period is set: the running time is 5min, the intermittent time is 23h and 55min, and the flow rate of the pump unit is set to be 3.0ml/min;
s50, step: operating equipment, monitoring the temperature value of a temperature sensor, setting the first alarm temperature to be 75 ℃, and setting the second alarm temperature to be 100 ℃;
s60, step: monitoring the vibration value of the vibration sensor, setting the first vibration alarm value to be 11mm/s and setting the second vibration alarm value to be 14mm/s;
s70, step: if the first alarm temperature or the first vibration alarm value is reached, automatically alarming and stopping feeding;
S80, step: if the second alarm temperature or the second vibration alarm value is reached, the automatic alarm is stopped.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
The above embodiments are only preferred embodiments of the present utility model, and the scope of the present utility model is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present utility model are intended to be within the scope of the present utility model as claimed.
Claims (9)
1. The bearing lubrication monitoring device of the horizontal decanter centrifuge is characterized by comprising an electric control cabinet, an electric multi-point grease lubrication pump, 2 bearing assemblies, a stand, a temperature sensor, a vibration sensor and a plurality of sensor data lines, wherein the 2 bearing assemblies are arranged on the stand, and a rotating assembly is arranged between the 2 bearing assemblies;
the bearing assembly comprises a rolling bearing and a bearing seat, wherein the rolling bearing is arranged in the bearing seat; the temperature sensor is arranged on the bearing seat, the vibration sensor is arranged on the machine seat, and the distance between the vibration sensor and the bearing seat is 2-5cm;
the side part of the electric multipoint grease lubrication pump is provided with an oil way distributor and 2 lubrication pipelines, two ends of the oil way distributor are respectively communicated with the lubrication pipelines and the electric multipoint grease lubrication pump, and the tail ends of the lubrication pipelines are connected to the bearing seat and used for greasing the rolling bearings;
The electric control cabinet is respectively connected with the temperature sensor and the vibration sensor through a plurality of sensor data lines and monitors the running state of the rolling bearing in real time.
2. The decanter centrifuge bearing lubrication monitoring device of claim 1, wherein the bearing housing is provided with a circular mounting groove for mounting a temperature sensor.
3. A decanter centrifuge bearing lubrication monitoring device according to claim 2, wherein the bottom of the circular mounting groove is at a distance of 5mm from the outer diameter surface of the rolling bearing.
4. The decanter centrifuge bearing lubrication monitoring device of claim 2, wherein the upper half of the circular mounting groove is provided with a threaded section to which the temperature sensor is threadably secured.
5. The device for monitoring bearing lubrication of a decanter centrifuge according to claim 1, wherein the housing is provided with a threaded hole for mounting a vibration sensor, and the vibration sensor is vertically mounted on the surface of the housing.
6. A decanter centrifuge bearing lubrication monitoring device according to claim 1, wherein the number of temperature sensors is two, one at each bearing assembly.
7. The decanter centrifuge bearing lubrication monitoring device of claim 1, wherein the sensor data line employs a straight-headed aviation plug wire.
8. The decanter centrifuge bearing lubrication monitoring device of claim 1, wherein the sensor data line is a braided shielded flexible cable controlled by an insulating flame retardant rubber sheath.
9. The device for monitoring bearing lubrication of a decanter centrifuge according to claim 1, wherein the temperature sensor has a specification of PT100 and a temperature measurement range of 0-200 ℃.
Priority Applications (1)
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CN202322509288.2U CN220982687U (en) | 2023-09-14 | 2023-09-14 | Bearing lubrication monitoring device of horizontal decanter centrifuge |
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CN202322509288.2U CN220982687U (en) | 2023-09-14 | 2023-09-14 | Bearing lubrication monitoring device of horizontal decanter centrifuge |
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CN220982687U true CN220982687U (en) | 2024-05-17 |
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CN202322509288.2U Active CN220982687U (en) | 2023-09-14 | 2023-09-14 | Bearing lubrication monitoring device of horizontal decanter centrifuge |
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2023
- 2023-09-14 CN CN202322509288.2U patent/CN220982687U/en active Active
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