CN220973602U - High-precision three-in-one solvent-free compounding machine - Google Patents
High-precision three-in-one solvent-free compounding machine Download PDFInfo
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- CN220973602U CN220973602U CN202322293550.4U CN202322293550U CN220973602U CN 220973602 U CN220973602 U CN 220973602U CN 202322293550 U CN202322293550 U CN 202322293550U CN 220973602 U CN220973602 U CN 220973602U
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- roller
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- 238000013329 compounding Methods 0.000 title claims description 16
- 239000011248 coating agent Substances 0.000 claims abstract description 50
- 238000000576 coating method Methods 0.000 claims abstract description 50
- 239000002131 composite material Substances 0.000 claims abstract description 25
- 150000001875 compounds Chemical class 0.000 claims abstract description 8
- 101000623895 Bos taurus Mucin-15 Proteins 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 3
- 238000007906 compression Methods 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000000758 substrate Substances 0.000 abstract description 13
- 239000003292 glue Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Coating Apparatus (AREA)
Abstract
The utility model discloses a high-precision three-in-one solvent-free compound machine which comprises a frame, wherein the frame comprises a T-shaped frame body, a left upright post and a right upright post, a left wing of the frame body is supported by the left upright post, a right wing of the frame body is supported by the right upright post, a first unreeling component and a first coating component are arranged on the left upright post, a reeling component is arranged on the left side of a middle column body of the frame body, a second unreeling component is arranged on the right side of the middle column body of the frame body, a first compound component is also arranged on the middle column body of the frame body, and a third unreeling component and a second coating component are arranged on the right upright post. The first substrate can be coated and rubberized by the first unreeling component and the first coating component, the second substrate is coated and rubberized by the third unreeling component and the second coating component which are arranged on the right upright post, the third substrate is unreeled through the third unreeling component, and then the three substrates are compounded together on the first composite component on the upright post in the middle of the frame body.
Description
Technical Field
The utility model relates to the technical field of compounding machines, in particular to a high-precision three-in-one solvent-free compounding machine.
Background
The solvent-free compounding machine adopts a solvent-free adhesive with 100% of solids, two base materials are compounded together on the solvent-free compounding machine, if three base materials are compounded, the compounding operation is needed to be carried out twice through the compounding machine, the mode not only brings time increase of cost, but also meets the requirement of orders in mass production, and the production efficiency is low.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model aims to provide a high-precision three-in-one solvent-free compounding machine for compounding three base materials on the same equipment at one time, thereby effectively improving the production efficiency.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a three unification solvent-free compounding machines of high accuracy, includes the frame, and the frame includes the support body, left stand and the right stand of "T" font, and the left wing of support body is supported through left stand, and the right wing of support body is supported through right stand, installs unwinding part one and coating part one on the left stand, installs the rolling part in the middle part cylinder left side of support body, installs unwinding part two on the right side, still installs composite part one on the middle part cylinder of support body install unwinding part three and coating part two on the right stand.
The machine also comprises a standby composite part II and an unreeling part IV, wherein the composite part II is arranged on the right upright post, the unreeling part IV is arranged on the right wing of the frame body, the composite part II has the same structure as the composite part I, the structure of the composite part II comprises a driving roller, a rubber compression roller and a driven roller which are arranged on the frame, the rubber press roller is arranged at the movable end of the first swing arm, the driving roller is arranged at the movable end of the second swing arm, the driving end of the second swing arm is connected to a piston rod of a compound cylinder, and the compound cylinder drives the driving roller to press the rubber press roller to move and enables the rubber press roller to be attached to the driven roller.
The position of the driving roller, which is close to the end part, is provided with a convex positioning ring, the section of the positioning ring is triangular, the rubber press roller is provided with a positioning groove matched with the positioning ring, and when the driving roller contacts with the rubber press roller, the positioning ring is in concave-convex contact with the positioning groove.
The coating component I and the coating component II are identical in structure, the coating component I and the coating component II are structurally characterized by comprising a scraper roller, a metering rubber roller, a rubber homogenizing roller, a coating roller and a coating press roller which are arranged on a frame, wherein the scraper roller, the metering rubber roller, the rubber homogenizing roller and the coating roller are mutually close, a gap between the scraper roller and the metering rubber roller is regulated by an adjusting mechanism, the metering rubber roller, the rubber homogenizing roller and the coating roller are all driven by one-to-one second servo, a swinging seat is arranged on the frame, two ends of the coating press roller are respectively arranged at the front end of the swinging seat, and a coating cylinder is further arranged on the frame, and a piston rod of the coating cylinder is connected with the tail end of the swinging seat.
The adjusting mechanism comprises inclined guide rails which are arranged on two sides of the frame body and have a certain inclination angle, sliding seats which slide along the inclined guide rails are arranged on the inclined guide rails, the end parts of the scraper rollers are rotatably arranged on the sliding seats, first servo motors are arranged at the end parts of the inclined guide rails, and output shafts of the first servo motors are in threaded connection with the sliding seats.
The beneficial effects of the utility model are as follows: the first substrate can be coated and rubberized by the first unreeling component and the first coating component, the second substrate is coated and rubberized by the third unreeling component and the second coating component which are arranged on the right upright post, the third substrate is unreeled through the third unreeling component, and then the three substrates are compounded together on the first composite component on the upright post in the middle of the frame body.
The utility model is further described below with reference to the drawings and detailed description.
Drawings
FIG. 1 is a block diagram of a specific embodiment of the present utility model;
FIG. 2 is a block diagram of a first coated member according to an embodiment of the present utility model;
FIG. 3 is a block diagram of a composite part I in accordance with an embodiment of the present utility model;
FIG. 4 is a partial perspective view of an adjustment mechanism in accordance with an embodiment of the present utility model;
Fig. 5 is a diagram showing the cooperation of the drive roll and the rubber press roll in an embodiment of the present utility model.
Detailed Description
The present utility model is described in detail below by way of examples only for further explanation of the present utility model and is not to be construed as limiting the scope of the present utility model.
As shown in fig. 1-5, this embodiment discloses a three-in-one solvent-free compound machine with high precision, which comprises a frame 1, wherein the frame 1 comprises a frame body 11 in a shape of a T, a left upright 12 and a right upright 13, a left wing of the frame body 11 is supported by the left upright 12, a right wing of the frame body 11 is supported by the right upright 13, an unreeling component I2 and a coating component I3 are mounted on the left upright 12, a reeling component 4 is mounted on the left side of a middle column body of the frame body 11, an unreeling component II 5 is mounted on the right side, a compound component I6 is also mounted on the middle column body of the frame body 11, and an unreeling component III 7 and a coating component II 8 are mounted on the right upright 13.
The novel rubber press roller 62 is characterized by further comprising a standby composite part II 9 and an unreeling part IV 10, wherein the composite part II 9 is arranged on a right upright post 13, the unreeling part IV 10 is arranged on a right wing of the frame 11, the standby composite part II 9 and the unreeling part IV 10 can provide another mode for compositing two base materials, the novel rubber press roller 62 can be replaced in time when the composite part I6 in the equipment is damaged, the composite part II 9 and the composite part I6 are identical in structure, and particularly as shown in fig. 3, the novel rubber press roller 62 comprises a driving roller 61, a rubber press roller 62 and a driven roller 63 which are arranged on the frame 1, the rubber press roller 62 is arranged at the active end of a first swing arm 64, the driving roller 61 is arranged at the active end of a second swing arm 65, the driving end of the second swing arm 65 is connected to a piston rod of a composite cylinder 66, the composite cylinder 66 drives the driving roller 61 to move towards the rubber press roller 62 and enables the rubber press roller 62 to be attached to the driven roller 63, and the two base materials which are required to be composited are pressed between the rubber press roller 62 and the driven roller 63, in this way that the rubber press the two base materials can not shake slightly in the process of positioning the press roller 62 in the composite state of the rubber press roller 62.
As shown in fig. 5, a protruding positioning ring 611 is provided at a position of the driving roller 61 near the end, the cross section of the positioning ring 611 is triangular, a positioning groove 622 adapted to the positioning ring 611 is provided on the rubber press roller 62, and when the driving roller 61 contacts with the rubber press roller 62, the positioning ring 611 and the positioning groove 622 are in concave-convex contact, so that in the transmission process between the driving roller 61 and the rubber press roller 62, the axial shake of the rubber press roller 62 is prevented, and the rotation stability of the rubber press roller 62 is further improved.
The structure of the first coating component 3 and the second coating component 8 is the same, as shown in fig. 2, the structure of the first coating component is that the first coating component and the second coating component comprises a scraper roller 81, a metering rubber roller 82, a rubber homogenizing roller 83, a coating roller 84 and a coating press roller 85 which are arranged on a frame 1, the scraper roller 81, the metering rubber roller 82, the rubber homogenizing roller 83 and the coating roller 84 are close to each other, a gap between the scraper roller 81 and the metering rubber roller 82 is regulated by an regulating mechanism 86, the metering rubber roller, the rubber homogenizing roller 83 and the coating roller 84 are driven by one-to-one second servo, a swinging seat 87 is arranged on the frame 1, two ends of the coating press roller 85 are respectively arranged at the front end of the swinging seat 87, a coating cylinder 88 is further arranged on the frame 1, and a piston rod of the coating cylinder 88 is connected with the tail end of the swinging seat 87. The substrate can be glued after passing through between coating roller 84 and coating compression roller 85, and the doctor roller 81 lower extreme can locally be soaked in glue to take away a large amount of glue, and the attached conduction volume of controllable glue of clearance adjustment between measurement rubber roll and the doctor roller 81, even rubber roll 83 passes through its rotational speed of second servo motor control, thereby make its and the production speed difference between the measurement rubber roll, further accurate control glue conduction volume, thereby avoid the waste of glue, make the output that glue is more balanced simultaneously on the glue spreader.
The adjusting mechanism 86 includes inclined guide rails 861 having a certain inclination angle and mounted on both sides of the frame 11, a slide 862 sliding along the inclined guide rails 861 is mounted on the inclined guide rails 861, an end portion of the doctor roller 81 is rotatably mounted on the slide 862, an end portion of the inclined guide rails 861 is provided with a first servo motor (not shown in the drawing), and an output shaft of the first servo motor is screw-connected with the slide 862. The first servo motor can control the slide 862 to adjust along the position of the inclined guide rail 861 with taper, thereby controlling the tiny gap between the scraper roller 81 and the metering rubber roller to adjust, and the adjusting mode is convenient and reliable, and the adjustment of the sizing amount is accurately controlled.
By adopting the technical scheme, the first substrate can be coated and rubberized by the first unreeling component 2 and the first coating component 3, the second substrate is coated and rubberized by the third unreeling component 7 and the second coating component 8 which are arranged on the right upright post 13, the third substrate is unreeled by the third unreeling component 7, and then the three substrates are compounded on the first composite component 6 on the upright post which passes through the middle part of the frame 11 together.
Finally, the unwinding part one 2, the unwinding part two 5, the unwinding part three 7 and the unwinding part four 10 are identical in structure, the structure is a motor-driven unwinding disc, the winding part 4 is a motor-driven winding disc, and the device naturally also comprises a control processor, a touch screen and corresponding control programs, so that the device runs according to corresponding parameters.
While the fundamental and principal features of the utility model and advantages of the utility model have been shown and described, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (5)
1. The utility model provides a three unification solvent-free compounding machines of high accuracy, includes the frame, its characterized in that: the frame includes the support body, left stand and the right stand of "T" font, and the left wing of support body is supported through left stand, and the right wing of support body is supported through right stand, installs unreeling part one and coating part one on the left stand, and the rolling part is installed in the middle part cylinder left side of support body, installs unreeling part two on the right side, still installs composite part one on the middle part cylinder of support body unreel part three and coating part two on the right stand.
2. The high-precision three-in-one solvent-free compounding machine according to claim 1, wherein: the machine also comprises a standby composite part II and an unreeling part IV, wherein the composite part II is arranged on the right upright post, the unreeling part IV is arranged on the right wing of the frame body, the composite part II has the same structure as the composite part I, the structure of the composite part II comprises a driving roller, a rubber compression roller and a driven roller which are arranged on the frame, the rubber press roller is arranged at the movable end of the first swing arm, the driving roller is arranged at the movable end of the second swing arm, the driving end of the second swing arm is connected to a piston rod of a compound cylinder, and the compound cylinder drives the driving roller to press the rubber press roller to move and enables the rubber press roller to be attached to the driven roller.
3. The high-precision three-in-one solvent-free compounding machine according to claim 2, wherein: the position of the driving roller, which is close to the end part, is provided with a convex positioning ring, the section of the positioning ring is triangular, the rubber press roller is provided with a positioning groove matched with the positioning ring, and when the driving roller contacts with the rubber press roller, the positioning ring is in concave-convex contact with the positioning groove.
4. The high-precision three-in-one solvent-free compounding machine according to claim 1, wherein: the coating component I and the coating component II are identical in structure, the coating component I and the coating component II are structurally characterized by comprising a scraper roller, a metering rubber roller, a rubber homogenizing roller, a coating roller and a coating press roller which are arranged on a frame, wherein the scraper roller, the metering rubber roller, the rubber homogenizing roller and the coating roller are mutually close, a gap between the scraper roller and the metering rubber roller is regulated by an adjusting mechanism, the metering rubber roller, the rubber homogenizing roller and the coating roller are all driven by one-to-one second servo, a swinging seat is arranged on the frame, two ends of the coating press roller are respectively arranged at the front end of the swinging seat, and a coating cylinder is further arranged on the frame, and a piston rod of the coating cylinder is connected with the tail end of the swinging seat.
5. The high-precision three-in-one solvent-free compounding machine according to claim 4, wherein: the adjusting mechanism comprises inclined guide rails which are arranged on two sides of the frame body and have a certain inclination angle, sliding seats which slide along the inclined guide rails are arranged on the inclined guide rails, the end parts of the scraper rollers are rotatably arranged on the sliding seats, first servo motors are arranged at the end parts of the inclined guide rails, and output shafts of the first servo motors are in threaded connection with the sliding seats.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322293550.4U CN220973602U (en) | 2023-08-25 | 2023-08-25 | High-precision three-in-one solvent-free compounding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322293550.4U CN220973602U (en) | 2023-08-25 | 2023-08-25 | High-precision three-in-one solvent-free compounding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220973602U true CN220973602U (en) | 2024-05-17 |
Family
ID=91055712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322293550.4U Active CN220973602U (en) | 2023-08-25 | 2023-08-25 | High-precision three-in-one solvent-free compounding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220973602U (en) |
-
2023
- 2023-08-25 CN CN202322293550.4U patent/CN220973602U/en active Active
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