CN209038673U - A kind of wrap-up with interior pressure device - Google Patents
A kind of wrap-up with interior pressure device Download PDFInfo
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- CN209038673U CN209038673U CN201821766998.6U CN201821766998U CN209038673U CN 209038673 U CN209038673 U CN 209038673U CN 201821766998 U CN201821766998 U CN 201821766998U CN 209038673 U CN209038673 U CN 209038673U
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Abstract
本实用新型提供了一种带有内压装置的收卷装置,包括机架、收卷回转架和内压装置,收卷回转架位于机架的内部,内压装置固定安装在收卷回转架的内部,跟随收卷回转架转动,收卷回转架包括回转架和收卷轴,内压装置包括回转轴、压辊摆臂、压辊部件和驱动装置;本装置采用内压装置与收卷轴配合的方式,内压装置压在收卷轴的表面,对收卷轴上基材的运动进行限制,避免基材张力变化导致基材偏移引起收卷成品端面不整齐或者成品的紧密度不均匀,保证收卷成品的质量,同时内压装置跟随回转架转动,使内压装置在收卷完成后始终压在收卷轴上,保证收卷轴上收卷成品的基材接头不会由于重力和摩擦力小的原因自动散开,保证了成品的包装质量和包装效率。
The utility model provides a rewinding device with an internal pressure device, which comprises a frame, a rewinding revolving frame and an internal pressing device. The rewinding revolving frame is located inside the frame, and the internal pressure device is fixedly installed on the rewinding revolving frame. Inside, it rotates with the rewinding revolving frame, the reeling revolving frame includes the revolving frame and the reeling shaft, the internal pressure device includes the revolving shaft, the pressure roller swing arm, the pressure roller part and the driving device; the device adopts the internal pressure device to cooperate with the rewinding shaft In this way, the internal pressure device is pressed on the surface of the winding shaft to limit the movement of the substrate on the winding shaft, so as to avoid the deviation of the substrate caused by the tension of the substrate and cause the uneven end face of the winding product or the uneven tightness of the finished product to ensure The quality of the finished product, and the internal pressure device rotates with the revolving frame, so that the internal pressure device is always pressed on the winding shaft after the winding is completed, so as to ensure that the substrate joint of the finished product on the winding shaft will not be due to gravity and friction. The reasons are automatically dispersed, which ensures the packaging quality and packaging efficiency of the finished product.
Description
技术领域technical field
本实用新型涉及柔性基材加工技术领域,尤其涉及一种带有内压装置的收卷装置。The utility model relates to the technical field of flexible substrate processing, in particular to a winding device with an internal pressure device.
背景技术Background technique
PET硅油膜又名PET离型膜,就是在PET薄膜的表面涂上一层硅油,以降低PET薄膜表面的附着力,达离型的效果,可以分为单面离型膜和双面离型膜,除具有普通聚酯薄膜优良的物理机械性能外,还具有极好的光学性能,如透明度好、雾度低,光泽度高等特点,主要用于高档真空镀铝产品,具有很好的包装装饰效果,也可用于镭射激光防伪基膜等;PET硅油膜加工的过程为将卷状的PET薄膜开卷,然后在PET薄膜表面涂硅油固化,最后收卷为卷状成品,PET薄膜表面涂硅油以后变得异常光滑,各种影响因素如张力波动、收卷的张力锥度、收卷轴的精度、收卷成型的精度等,使得材料在收卷后的成品质量不好,成品的两端不整齐,卷体紧密度不够或卷体整体变形,严重影响产品的收卷成品质量,目前常用的解决办法是在收卷的两端边缘设置机械挡杆,机械挡杆与收卷的端面垂直,用于阻挡基材偏移,从而保证收卷的端部整齐,但是机械挡杆无法对基材进行限制,由于基材表面异常光滑,摩擦力比较低,基材层与层之间的相对滑动容易导致卷体紧密度不够或者卷体变形,影响成品的收卷质量,并且收卷完成后,收卷成品基材的接头会因重力的因素自动滑动散开,影响收卷成品的包装质量和包装效率,严重影响企业的生产效率,增加了企业的生产成本。PET silicone oil film, also known as PET release film, is to coat a layer of silicone oil on the surface of the PET film to reduce the adhesion of the PET film surface and achieve the release effect. It can be divided into single-sided release film and double-sided release film. In addition to the excellent physical and mechanical properties of ordinary polyester film, the film also has excellent optical properties, such as good transparency, low haze, and high gloss. It is mainly used for high-grade vacuum aluminized products and has good packaging. Decorative effect, can also be used for laser anti-counterfeiting base film, etc. The process of PET silicone oil film processing is to unwind the rolled PET film, then apply silicone oil on the surface of the PET film to cure, and finally roll it into a rolled product, and the surface of the PET film is coated with silicone oil It becomes abnormally smooth in the future. Various influencing factors such as tension fluctuation, tension taper of winding, precision of winding shaft, and precision of winding forming, etc., make the finished product quality of the material after winding is not good, and the ends of the finished product are not neat. , the tightness of the roll body is not enough or the overall deformation of the roll body will seriously affect the quality of the finished product. It is used to block the offset of the substrate, so as to ensure that the ends of the winding are neat, but the mechanical stop bar cannot limit the substrate. Because the surface of the substrate is extremely smooth, the friction force is relatively low, and the relative sliding between the substrate layers is easy. As a result, the tightness of the roll body is insufficient or the roll body is deformed, which affects the winding quality of the finished product. After the winding is completed, the joints of the finished product substrate will automatically slide and disperse due to the factor of gravity, which affects the packaging quality and packaging of the finished product. Efficiency seriously affects the production efficiency of the enterprise and increases the production cost of the enterprise.
发明内容SUMMARY OF THE INVENTION
为克服现有技术中存在的以下问题,现有的机械挡杆只能保证收卷成品的端部整齐,但是无法对基材进行限制,基材层与层之间的相对滑动容易导致卷体紧密度不够或者卷体变形,影响成品的收卷质量,并且收卷完成后,收卷成品基材的接头会因重力的因素自动滑动散开,严重影响企业的生产效率。本实用新型提供了一种带有内压装置的收卷装置,其特征在于:包括机架、收卷回转架和内压装置,所述收卷回转架位于在机架的上方,与机架转动连接,所述收卷回转架位于机架的内部,所述内压装置固定安装在收卷回转架的内部,跟随收卷回转架转动,所述收卷回转架包括回转架和收卷轴,所述收卷轴位于回转架的左右两端,所述回转架与机架转动连接,所述内压装置固定安装在回转架上,所述内压装置在回转架内部压在收卷轴上,所述内压装置包括回转轴、压辊摆臂、压辊部件和驱动装置,所述回转轴的端部与回转架转动连接,所述压辊摆臂的中部与回转轴固定连接,所述驱动装置的一端与回转架固定连接,另一端与压辊摆臂的一端连接,所述压辊摆臂的另一端与压辊部件连接。In order to overcome the following problems in the prior art, the existing mechanical stop bar can only ensure that the ends of the rolled finished product are neat, but cannot limit the base material, and the relative sliding between the base material layers easily leads to the roll body. The tightness is not enough or the roll body is deformed, which affects the winding quality of the finished product. After the winding is completed, the joints of the finished product substrate will automatically slide and spread out due to the factor of gravity, which seriously affects the production efficiency of the enterprise. The utility model provides a rewinding device with an internal pressure device, which is characterized by comprising a frame, a rewinding revolving frame and an internal pressing device. The rewinding revolving frame is located above the frame and is connected to the frame. Rotationally connected, the rewinding revolving frame is located inside the frame, the internal pressure device is fixedly installed inside the rewinding revolving frame, and rotates with the rewinding revolving frame, the rewinding revolving frame includes a revolving frame and a reeling shaft, The reeling shaft is located at the left and right ends of the revolving frame, the revolving frame is rotatably connected to the frame, the internal pressure device is fixedly installed on the revolving frame, and the internal pressure device is pressed on the reeling shaft inside the revolving frame, so The internal pressure device includes a rotating shaft, a pressure roller swing arm, a pressure roller part and a driving device. One end of the device is fixedly connected with the revolving frame, and the other end is connected with one end of the pressure roller swing arm, and the other end of the pressure roller swing arm is connected with the pressure roller part.
在此基础上,所述压辊摆臂为两个,分别位于回转轴的左右两端,两个压辊摆臂在回转轴上位于同一母线,所述压辊部件位于两个压辊摆臂之间。On this basis, there are two pressing roller swing arms, which are located at the left and right ends of the rotary shaft respectively, the two pressing roller swing arms are located on the same generatrix on the rotary shaft, and the pressing roller parts are located on the two pressing roller swing arms. between.
在此基础上,所述驱动装置为两个,分别位于两个压辊摆臂的旁边,所述驱动装置的一端与压辊摆臂转动连接,另一端与回转架固定连接。On this basis, there are two driving devices, which are located beside the two pressure roller swing arms, one end of the drive device is rotatably connected to the pressure roller swing arm, and the other end is fixedly connected to the revolving frame.
在此基础上,所述压辊部件包括压辊和调节装置,所述调节装置位于压辊的一端,所述压辊的另一端与压辊摆臂固定连接,所述调节装置与另外一端的压辊摆臂固定连接。On this basis, the pressing roller component includes a pressing roller and an adjusting device, the adjusting device is located at one end of the pressing roller, the other end of the pressing roller is fixedly connected with the swing arm of the pressing roller, and the adjusting device is connected to the other end of the pressing roller. The pressure roller swing arm is fixedly connected.
在此基础上,所述调节装置包括小摆臂和丝杆座,所述小摆臂的一端与压辊摆臂转动连接,所述小摆臂的另一端与压辊固定连接,所述小摆臂的中部与丝杆座滑动连接,所述丝杆座与压辊摆臂固定连接。On this basis, the adjusting device includes a small swing arm and a screw seat, one end of the small swing arm is rotatably connected to the pressure roller swing arm, the other end of the small swing arm is fixedly connected to the pressure roller, and the small swing arm is connected to the pressure roller. The middle part of the swing arm is slidably connected with the screw base, and the screw base is fixedly connected with the pressure roller swing arm.
在此基础上,所述丝杆座包括上下固定座、手轮、丝杆和滑动座,所述上下固定座为两个,位于压辊摆臂的上下两个侧面,与压辊摆臂固定连接,所述丝杆与上下固定座转动连接,所述手轮位于丝杆的一端,与丝杆固定连接,所述滑动座位于丝杆的中部,与丝杆螺纹连接,所述滑动座与小摆臂滑动连接。On this basis, the screw seat includes an upper and lower fixed seat, a hand wheel, a screw rod and a sliding seat. There are two upper and lower fixed seats, which are located on the upper and lower sides of the swing arm of the pressure roller and are fixed to the swing arm of the pressure roller. connection, the screw rod is rotatably connected with the upper and lower fixed seats, the hand wheel is located at one end of the screw rod and is fixedly connected with the screw rod, the sliding seat is located in the middle of the screw rod and is threadedly connected with the screw rod, and the sliding seat is connected to the screw rod. Small swing arm sliding connection.
在此基础上,所述滑动座包括凸台,所述凸台位于滑动座的端部,所述小摆臂包括型孔,所述型孔沿小摆臂的中心线布置,所述凸台位于型孔的内部,在型孔内滑动,驱动小摆臂摆动。On this basis, the sliding seat includes a boss, the boss is located at the end of the sliding seat, the small swing arm includes a shaped hole, and the shaped hole is arranged along the center line of the small swing arm, and the boss It is located inside the type hole and slides in the type hole to drive the small swing arm to swing.
在此基础上,所述内压装置还包括配重块,所述配重块与压辊摆臂固定连接,位于压辊摆臂靠近驱动装置的一端。On this basis, the internal pressure device further includes a counterweight block, the counterweight block is fixedly connected with the swing arm of the pressure roller, and is located at one end of the swing arm of the pressure roller close to the drive device.
在此基础上,所述配重块的重量为g,所述配重块中心到压辊摆臂摆动中心的距离为l,所述压辊部件的重量为G,所述压辊部件中心到压辊摆臂摆动中心的距离为L,所述g*l=G*L。On this basis, the weight of the counterweight is g, the distance from the center of the counterweight to the swing center of the roller swing arm is 1, the weight of the press roller part is G, and the center of the press roller part is The distance from the swing center of the pressure roller swing arm is L, and the g*l=G*L.
在此基础上,所述驱动装置为低摩擦气缸。On this basis, the driving device is a low-friction cylinder.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、本装置采用内压装置与收卷轴配合的方式,内压装置压在收卷轴的表面,对收卷轴上基材的运动进行限制,避免基材张力变化导致基材偏移,引起收卷成品端面不整齐或者成品的紧密度不均匀,保证收卷成品的质量。1. The device adopts the way of matching the internal pressure device and the rewinding shaft. The internal pressure device presses on the surface of the reeling shaft to limit the movement of the substrate on the reeling shaft, so as to avoid the substrate tension caused by the change of substrate tension and cause the substrate to shift and cause rewinding. The end face of the finished product is uneven or the tightness of the finished product is uneven to ensure the quality of the finished product.
2、本装置的内压装置固定安装在回转架的内部,跟随回转架转动,从而使内压装置在收卷完成后始终压在收卷轴上,保证收卷轴上收卷成品的基材接头不会由于重力和摩擦力小的原因滑动散开,保证了收卷成品的包装质量。2. The internal pressure device of this device is fixedly installed inside the revolving frame and rotates with the revolving frame, so that the internal pressure device is always pressed on the rewinding shaft after the rewinding is completed, so as to ensure that the substrate joint of the finished product on the rewinding shaft is not damaged. It will slide and spread out due to the small gravity and friction, which ensures the packaging quality of the rolled finished product.
3、本装置的压辊部件采用压辊和调节装置配合的方式,压辊的一端与压辊摆臂固定连接,压辊的另一端通过调节装置与压辊摆臂连接,使压辊与收卷轴的平行度可以调节,保证压辊对收卷轴两端的压力相同,从而保证了收卷轴上的收卷质量。3. The pressure roller part of this device adopts the mode of cooperation between the pressure roller and the adjustment device. One end of the pressure roller is fixedly connected with the swing arm of the pressure roller, and the other end of the pressure roller is connected with the swing arm of the pressure roller through the adjustment device, so that the pressure roller and the receiving roller are connected. The parallelism of the reel can be adjusted to ensure that the pressure rollers have the same pressure on both ends of the reel, thus ensuring the quality of the rewind on the reel.
4、本装置的内压装置采用驱动装置、配重块与压辊部件配合的方式,配重块对压辊部件的重量进行平衡,驱动装置推动压辊部件靠近收卷轴,从而使收卷轴上的受力比较小并且均匀,避免压力过大或变化导致收卷轴上收卷成品变形,保证了收卷成品的质量。4. The internal pressure device of this device adopts the way of matching the driving device, the counterweight block and the pressing roller part. The counterweight block balances the weight of the pressing roller part, and the driving device pushes the pressing roller part close to the rewinding shaft, so that the rewinding shaft is placed on the reel. The force is relatively small and uniform, avoiding the deformation of the finished product on the winding shaft due to excessive pressure or changes, and ensuring the quality of the finished product.
附图说明Description of drawings
图1是本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the embodiment of the present utility model;
图2是本实用新型实施例内压装置的结构示意图;2 is a schematic structural diagram of an internal pressure device according to an embodiment of the present invention;
图3是本实用新型实施例内压装置的侧视结构示意图;3 is a schematic side view of the structure of the internal pressure device according to the embodiment of the present invention;
图4是本实用新型实施例调节装置的结构示意图;4 is a schematic structural diagram of an adjusting device according to an embodiment of the present invention;
图5是本实用新型实施例小摆臂的结构示意图;5 is a schematic structural diagram of a small swing arm according to an embodiment of the present invention;
图6是本实用新型实施例丝杆座的结构示意图;6 is a schematic structural diagram of a screw seat according to an embodiment of the present invention;
图中:1、机架,2、收卷回转架,21、回转架,22、收卷轴,3、内压装置,31、回转轴,32、压辊摆臂,33、压辊部件,331、压辊,332、调节装置,3321、小摆臂,33211、型孔,3322、丝杆座,33221、上下固定座,33222、手轮,33223、丝杆,33224、滑动座,332241、凸台,34、驱动装置,35、配重块,In the picture: 1. Frame, 2. Rewinding turret, 21, Rotary frame, 22, Rewinding shaft, 3. Internal pressure device, 31, Rotating shaft, 32, Roller swing arm, 33, Roller parts, 331 , pressure roller, 332, adjustment device, 3321, small swing arm, 33211, type hole, 3322, screw seat, 33221, upper and lower fixed seat, 33222, handwheel, 33223, screw, 33224, sliding seat, 332241, convex table, 34, drive device, 35, counterweight,
具体实施方式Detailed ways
以下结合附图和实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型,并不用于限定本实用新型。The present utility model will be described in further detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
如图1-图6所示,本实用新型示意性的示出了一种带有内压装置的收卷装置。As shown in Figures 1-6, the present invention schematically shows a winding device with an internal pressure device.
本实用新型披露一种带有内压装置的收卷装置,如图1所示,包括机架1、收卷回转架2和内压装置3,收卷回转架2转动安装在机架1的上方,收卷回转架2位于机架1的内部,内压装置3固定安装在收卷回转架2的内部,跟随收卷回转架2转动,收卷回转架2包括回转架21和收卷轴22,收卷轴22为两个,分别位于回转架21的左右两端,收卷轴22一个为工作工位,另一个为准备工位,内压装置3为两套,在收卷回转架2的内部压向收卷轴22,对收卷轴22上基材的运动进行限制,避免张力变化导致基材偏移收卷成品端部不整齐或者产品成品的紧密度不均匀,保证成品的收卷的质量,并且内压装置3跟随收卷回转架2转动,The utility model discloses a rewinding device with an internal pressure device, as shown in FIG. Above, the rewinding revolving frame 2 is located inside the frame 1, and the internal pressure device 3 is fixedly installed inside the rewinding revolving frame 2 and rotates with the rewinding revolving frame 2. The rewinding revolving frame 2 includes a revolving frame 21 and a reeling shaft 22 There are two rewinding shafts 22, which are located at the left and right ends of the revolving frame 21 respectively. One reeling shaft 22 is a working station and the other is a preparation station. Two sets of internal pressure devices 3 are located inside the rewinding revolving frame 2 Press against the rewinding shaft 22 to limit the movement of the base material on the rewinding shaft 22, to prevent the tension change from causing the base material to deviate and the ends of the finished product to be uneven or the tightness of the finished product to be uneven, so as to ensure the quality of the finished product. And the internal pressure device 3 rotates with the rewinding revolving frame 2,
从而使内压装置3在收卷完成后始终压在收卷轴22上,保证收卷轴22上成品基材的接头不会由于重力和摩擦力小的原因自动滑落散开,保证了成品的包装质量和包装效率;如图2、3所示,内压装置3包括回转轴31、压辊摆臂32、压辊部件33和驱动装置34,回转轴31的两端端部与回转架21转动连接,压辊摆臂32的中部与回转轴31固定连接,驱动装置34的一端与回转架21固定连接,另一端与压辊摆臂32的一端连接,压辊摆臂32的另一端与压辊部件33连接,驱动装置34推动压辊摆臂32运动,压辊摆臂32围绕回转轴31转动,从而使压辊部件33靠近压向收卷轴22,实现对收卷轴22上基材的压紧,对基材的运动进行限制,避免张力变化导致基材偏移端面不整齐或者成品的紧密度不均匀,保证成品的收卷质量;回转轴31为轴类零件,其两端与回转架21转动连接,回转轴31中部的两端与压辊摆臂32固定连接,压辊摆臂32为板式结构,其中部与回转轴31固定连接,一端与驱动装置34固定连接,另一端与压辊部件33固定连接,压辊摆臂32为两个,分别位于回转轴31的左右两端,两个压辊摆臂32在回转轴31上位于同一母线,从而保证压辊部件33与收卷轴22平行,使压辊部件33对收卷轴22压力左右两端相同;压辊部件33位于两个压辊摆臂32之间,压辊部件33包括压辊331和调节装置332,调节装置332位于压辊331的一端,压辊331的另一端与压辊摆臂32固定连接,调节装置32与另一端的压辊摆臂32固定连接,从而使压辊331一端固定另一端可调节,使压辊331的两端与收卷轴22的平行度可以调节,避免由于加工和安装误差导致压辊331与收卷轴22的不平行;压辊331为带轴头的可转动橡胶辊,橡胶辊的辊体可以相对轴头转动,从而保证了橡胶辊辊体的灵活性,压辊331的一端与压辊摆臂32固定连接,另一端与调节装置332固定连接;如图4所示,调节装置332包括小摆臂3321和丝杆座3322,小摆臂3321的一端与压辊摆臂32转动连接,小摆臂3321的另一端与压辊331固定连接,小摆臂3321的中部与丝杆座3322滑动连接,丝杆座3322与压辊摆臂32固定连接,丝杆座3322带动小摆臂3321摆动,实现对压辊331一端的调整,小摆臂3321为平板类零件,如图5所示,其一端设置有安装孔,安装孔与压辊摆臂32通过销轴转动连接,小摆臂3321的另一端设置有固定孔,固定孔与压辊331通过螺栓固定连接,从而将压辊331固定在丝杆座3322上,小摆臂3321的中部设置有型孔33211,型孔33211沿小摆臂3321的中心线布置,型孔33211与丝杆座3322配合实现对小摆臂3321的驱动;如图6所示,丝杆座3322包括上下固定座33221、手轮33222、丝杆33223和滑动座33224,上下固定座33221为两个,位于压辊摆臂32的上下两个侧面,与压辊摆臂32固定连接,丝杆33223位于两个上下固定座33221之间,并穿过上下固定座33221,与上下固定座33221转动连接,手轮33222位于丝杆33223的一端,与丝杆33223固定连接,驱动丝杆33223转动,滑动座33224位于丝杆33223的中部,与丝杆33223螺纹连接,丝杆33223旋转驱动滑动座33224前后移动,滑动座33224的端部设置有凸台332241,凸台332241的直径与型孔33211相匹配,凸台332241位于型孔33211内部,在型孔33211内滑动,驱动小摆臂3321摆动,当需要调节压辊部件33与收卷轴22平行度时,旋转手轮33222带动丝杆33223转动,滑动座33224前后移动,驱动小摆臂3321转动,从而使调节压辊331具有调节装置332的一端靠近或远离收卷轴22,实现对压辊部件33与收卷轴22之间平行度的调整,弥补加工和制造误差;在压辊摆臂32远离压辊部件33的一端安装有驱动装置34,驱动装置34为两个,分别两个压辊摆臂32的旁边,驱动装置34的一端与压辊摆臂32转动连接,另一端与回转架21固定连接,驱动装置34为低摩擦气缸,两个驱动装置34同时对压辊摆臂32进行驱动,保证了两个压辊摆臂32摆动的同步性和压辊部件33对收卷轴22压力两端的均衡性,避免单侧驱动导致收卷轴22基材两端受力不均引起基材偏移或收卷成品的锥度,保证了成品的加工质量。Therefore, the internal pressure device 3 is always pressed on the rewinding shaft 22 after the rewinding is completed, so as to ensure that the joints of the finished base material on the rewinding shaft 22 will not automatically slip off and disperse due to the low gravity and friction, thus ensuring the packaging quality of the finished product. and packaging efficiency; as shown in Figures 2 and 3, the internal pressure device 3 includes a rotating shaft 31, a pressure roller swing arm 32, a pressure roller part 33 and a driving device 34, and both ends of the rotating shaft 31 are rotatably connected to the rotating frame 21. The middle part of the pressure roller swing arm 32 is fixedly connected with the rotary shaft 31, one end of the driving device 34 is fixedly connected with the revolving frame 21, the other end is connected with one end of the pressure roller swing arm 32, and the other end of the pressure roller swing arm 32 is connected with the pressure roller The parts 33 are connected, the driving device 34 pushes the roller swing arm 32 to move, and the roller swing arm 32 rotates around the rotary shaft 31 , so that the pressure roller part 33 is pressed close to the rewinding shaft 22 to realize the pressing of the substrate on the rewinding shaft 22 , to limit the movement of the base material, to avoid the tension change causing the uneven end face of the base material offset or the uneven tightness of the finished product, and to ensure the winding quality of the finished product; the rotating shaft 31 is a shaft part, and its two ends are connected to the rotating frame 21 Rotationally connected, the two ends of the middle part of the rotary shaft 31 are fixedly connected with the pressure roller swing arm 32, the pressure roller swing arm 32 is a plate structure, the middle part is fixedly connected with the rotary shaft 31, one end is fixedly connected with the driving device 34, and the other end is fixed with the pressure roller The parts 33 are fixedly connected, and there are two pressure roller swing arms 32, which are located at the left and right ends of the rotary shaft 31 respectively. parallel, so that the pressing roller part 33 exerts the same pressure on the left and right ends of the winding shaft 22; the pressing roller part 33 is located between the two pressing roller swing arms 32; One end of the roller 331 and the other end of the pressure roller 331 are fixedly connected with the pressure roller swing arm 32, and the adjusting device 32 is fixedly connected with the pressure roller swing arm 32 at the other end, so that one end of the pressure roller 331 is fixed and the other end can be adjusted, so that the pressure roller The parallelism between the two ends of 331 and the winding shaft 22 can be adjusted to avoid the non-parallel between the pressing roller 331 and the winding shaft 22 due to processing and installation errors; the pressing roller 331 is a rotatable rubber roller with a shaft head, and the roller body of the rubber roller It can be rotated relative to the shaft head, thereby ensuring the flexibility of the rubber roller body. One end of the pressure roller 331 is fixedly connected to the pressure roller swing arm 32, and the other end is fixedly connected to the adjusting device 332; as shown in FIG. 4, the adjusting device 332 includes The small swing arm 3321 and the screw seat 3322, one end of the small swing arm 3321 is rotatably connected with the pressure roller swing arm 32, the other end of the small swing arm 3321 is fixedly connected with the pressure roller 331, and the middle of the small swing arm 3321 is connected with the screw seat 3322 Sliding connection, the screw seat 3322 is fixedly connected with the pressure roller swing arm 32, the screw seat 3322 drives the small swing arm 3321 to swing, and realizes the adjustment of one end of the pressure roller 331. The small swing arm 3321 is a flat plate part, as shown in Figure 5 , one end is provided with a mounting hole, the mounting hole is connected with the pressure roller swing arm 32 through a pin shaft, and the other end of the small swing arm 3321 is provided with a fixing hole, the fixing hole It is fixedly connected with the pressure roller 331 by bolts, so that the pressure roller 331 is fixed on the screw seat 3322. The middle of the small swing arm 3321 is provided with a shaped hole 33211, and the shaped hole 33211 is arranged along the center line of the small swing arm 3321. It cooperates with the screw seat 3322 to drive the small swing arm 3321; as shown in Figure 6, the screw seat 3322 includes an upper and lower fixing seat 33221, a hand wheel 33222, a screw 33223 and a sliding seat 33224, and the upper and lower fixing seats 33221 are two , is located on the upper and lower sides of the pressure roller swing arm 32, and is fixedly connected with the pressure roller swing arm 32. The screw rod 33223 is located between the two upper and lower fixing seats 33221, and passes through the upper and lower fixing seats 33221, and is connected with the upper and lower fixing seats 33221 in rotation , the hand wheel 33222 is located at one end of the screw rod 33223, and is fixedly connected with the screw rod 33223 to drive the screw rod 33223 to rotate. Move, the end of the sliding seat 33224 is provided with a boss 332241, the diameter of the boss 332241 matches the type hole 33211, the boss 332241 is located inside the type hole 33211, slides in the type hole 33211, drives the small swing arm 3321 to swing, when When the parallelism between the roller part 33 and the rewinding shaft 22 needs to be adjusted, the rotating hand wheel 33222 drives the screw 33223 to rotate, the sliding seat 33224 moves back and forth, and drives the small swing arm 3321 to rotate, so that the end of the adjusting roller 331 with the adjusting device 332 is close to the Or away from the rewinding shaft 22, to realize the adjustment of the parallelism between the pressing roller part 33 and the reeling shaft 22, to make up for processing and manufacturing errors; a driving device 34 is installed on the end of the pressing roller swing arm 32 away from the pressing roller part 33, and the driving device 34 is two, one side of the two pressure roller swing arms 32 respectively, one end of the driving device 34 is rotatably connected with the pressure roller swing arm 32, and the other end is fixedly connected with the revolving frame 21, the driving device 34 is a low-friction cylinder, and the two drive The device 34 drives the pressure roller swing arm 32 at the same time, which ensures the synchronism of the swing of the two pressure roller swing arms 32 and the balance of the pressure roller component 33 on both ends of the rewinding shaft 22, so as to avoid the unilateral drive causing the rewinding shaft 22 base material The uneven force on both ends causes the substrate to shift or the taper of the finished product to be rolled, which ensures the processing quality of the finished product.
作为进一步实施例,内压装置3还包括配重块35,如图3所示,配重块35与压辊摆臂32固定连接,位于压辊摆臂32靠近驱动装置34的一端,配重块35的重量为g,配重块35中心到压辊摆臂32摆动中心的距离为l,压辊部件33的重量为G,压辊部件33中心到压辊摆臂32摆动中心的距离为L,g*l=G*L,从而使配重块35完全平衡压辊部件33的自重,驱动装置34推动压辊部件33靠近收卷轴22,使收卷轴22上的受力比较小并且均匀,避免压力过大或变化导致收卷成品变形,影响收卷成品的质量。As a further embodiment, the internal pressure device 3 further includes a counterweight block 35. As shown in FIG. 3, the counterweight block 35 is fixedly connected with the pressure roller swing arm 32, and is located at one end of the pressure roller swing arm 32 close to the driving device 34. The weight of the block 35 is g, the distance from the center of the counterweight block 35 to the swing center of the pressure roller swing arm 32 is l, the weight of the pressure roller part 33 is G, and the distance from the center of the pressure roller part 33 to the swing center of the pressure roller swing arm 32 is L, g*l=G*L, so that the weight block 35 completely balances the self-weight of the pressing roller part 33, and the driving device 34 pushes the pressing roller part 33 to be close to the take-up shaft 22, so that the force on the take-up shaft 22 is relatively small and uniform , to avoid the deformation of the rolled finished product caused by excessive pressure or change, which will affect the quality of the rolled finished product.
工作原理:working principle:
当收卷轴22开始工作时,驱动装置34推动压辊摆臂32摆动,使压辊部件33靠近收卷轴22,对收卷轴22进行压紧,当收卷完成后,内压装置3跟随收卷回转架2转动,在此过程中,压辊部件33始终压紧收卷轴22,当收卷轴22上的基材接头固定完毕后,驱动装置34回位,带动压辊部件33松开收卷轴22,更换新的收卷轴22,等待下一次收卷周期,从而保证收卷过程和收卷结束后的成品质量。When the winding shaft 22 starts to work, the driving device 34 pushes the roller swing arm 32 to swing, so that the pressing roller part 33 is close to the winding shaft 22 to press the winding shaft 22 tightly. When the winding is completed, the internal pressure device 3 follows the winding. The revolving frame 2 rotates. During this process, the pressure roller part 33 always presses the take-up shaft 22. When the base material joint on the take-up shaft 22 is fixed, the driving device 34 returns to the position to drive the pressure roller part 33 to release the take-up shaft 22. , replace the new rewinding shaft 22, and wait for the next rewinding cycle, so as to ensure the quality of the finished product during the rewinding process and after the rewinding.
本装置采用内压装置3与收卷轴22配合的方式,内压装置3压在收卷轴22的表面,对收卷轴22上基材的运动进行限制,避免基材张力变化导致基材偏移引起收卷成品端面不整齐或者成品的紧密度不均匀,保证收卷成品的质量,同时内压装置3固定安装在回转架21的内部,跟随回转架21转动,从而使内压装置3在收卷完成后始终压在收卷轴22上,保证收卷轴22上收卷成品的基材接头不会由于重力和摩擦力小的原因自动散开,保证了收卷成品的包装质量和包装效率;同时内压装置3采用驱动装置34、配重块35与压辊部件33配合的方式,配重块34对压辊部件33的重量进行平衡,驱动装置34推动压辊部件33靠近收卷轴,从而使收卷轴22上的受到的压力比较小并且均匀,避免压力过大或变化导致收卷轴22上收卷成品变形,保证了收卷成品的质量,并且压辊部件33采用压辊331和调节装置332配合的方式,压辊331的一端与压辊摆臂32固定连接,压辊331的另一端通过调节装置332与压辊摆臂32连接,使压辊331与收卷轴22的平行度可以调节,弥补加工和装配的误差,保证压辊331对收卷轴22两端的压力相同,从而保证了收卷轴22上的收卷质量。The device adopts the way that the internal pressure device 3 cooperates with the rewinding shaft 22. The internal pressure device 3 presses on the surface of the rewinding shaft 22 to limit the movement of the substrate on the rewinding shaft 22, so as to avoid the deviation of the substrate caused by the change of the tension of the substrate. The end face of the finished product is not neat or the tightness of the finished product is uneven, so as to ensure the quality of the finished product. At the same time, the internal pressure device 3 is fixedly installed inside the revolving frame 21 and rotates with the revolving frame 21, so that the internal pressure device 3 is rewinding. After completion, it is always pressed on the winding shaft 22 to ensure that the base material joints of the finished product on the winding shaft 22 will not be automatically spread out due to low gravity and friction, which ensures the packaging quality and packaging efficiency of the finished product; The pressing device 3 adopts the driving device 34, the counterweight block 35 to cooperate with the pressing roller part 33, the counterweight block 34 balances the weight of the pressing roller part 33, and the driving device 34 pushes the pressing roller part 33 close to the winding shaft, so that the winding The pressure on the reel 22 is relatively small and uniform, to avoid the deformation of the reeled product on the reel 22 due to excessive pressure or variation, and to ensure the quality of the reeled product. One end of the pressure roller 331 is fixedly connected to the pressure roller swing arm 32, and the other end of the pressure roller 331 is connected to the pressure roller swing arm 32 through the adjusting device 332, so that the parallelism of the pressure roller 331 and the winding shaft 22 can be adjusted to compensate for Errors in processing and assembly ensure that the pressure rollers 331 exert the same pressure on both ends of the winding shaft 22 , thereby ensuring the winding quality on the winding shaft 22 .
上述说明示出并描述了本实用新型的优选实施例,如前所述,应当理解本实用新型并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本实用新型的精神和范围,则都应在本实用新型所附权利要求的保护范围内。The foregoing description shows and describes the preferred embodiments of the present invention. As previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as an exclusion of other embodiments, but may be used in various and other combinations, modifications and environments, and can be modified within the scope of the inventive concepts described herein, from the above teachings or from skill or knowledge in the relevant art. However, modifications and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all fall within the protection scope of the appended claims of the present invention.
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