CN220971228U - Bent cap skeleton welding stop device and bent cap skeleton welding equipment - Google Patents

Bent cap skeleton welding stop device and bent cap skeleton welding equipment Download PDF

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Publication number
CN220971228U
CN220971228U CN202322284017.1U CN202322284017U CN220971228U CN 220971228 U CN220971228 U CN 220971228U CN 202322284017 U CN202322284017 U CN 202322284017U CN 220971228 U CN220971228 U CN 220971228U
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China
Prior art keywords
clamping
bent cap
frame
piece
skeleton welding
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CN202322284017.1U
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Chinese (zh)
Inventor
李启迪
肖东辉
李启宇
李雷
段召岩
高志柏
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Lianyungang Hengcheng Construction Engineering Co ltd
Poly Changda Engineering Co Ltd
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Lianyungang Hengcheng Construction Engineering Co ltd
Poly Changda Engineering Co Ltd
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Priority to CN202322284017.1U priority Critical patent/CN220971228U/en
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Abstract

The utility model provides a bent cap skeleton welding limiting device and bent cap skeleton welding equipment, which belong to the technical field of bridge construction and comprise the following components: the support frame is used for supporting the single-piece steel bar frame of the bent cap framework; the clamping mechanism is arranged on the support frame and is provided with two clamping pieces which move relatively along the horizontal direction, and the clamping surface of at least one clamping piece is provided with a groove for embedding a reinforcing steel bar structure in the reinforcing steel bar frame; according to the utility model, the steel bar frame is clamped through the grooves of the clamping surfaces, and after the support frame is turned over, the clamping of the steel bar frame is firmer, so that the steel bar frame is prevented from falling from the support frame.

Description

Bent cap skeleton welding stop device and bent cap skeleton welding equipment
Technical Field
The utility model relates to the technical field of bridge construction, in particular to a bent cap skeleton welding limiting device and bent cap skeleton welding equipment.
Background
The bent cap is an important component in the bridge structure, and mainly aims to support the bridge superstructure and transfer the superstructure load to the substructure.
At present, a plurality of steel bar frames are welded firstly in the manufacturing of a bent cap framework, and then the plurality of steel bar frames are assembled and connected to form the complete bent cap framework. The single-piece steel bar frame is welded on the bearing table, a plurality of clamping devices for clamping steel bars are arranged on the bearing table, and the steel bars are clamped by the clamping devices so as to facilitate welding operation.
In a bent cap skeleton welding device disclosed in chinese patent document CN219234326U, two flat plates are used for clamping the reinforcing steel bar, and one flat plate is driven to approach the other flat plate so as to clamp the reinforcing steel bar.
However, since each single-piece reinforcing bar frame needs to be welded on two sides, when the clamping device is used for clamping the reinforcing bar frame, the clamping force is insufficient when the reinforcing bar frame is overturned, so that the reinforcing bar frame is easy to fall from the clamping device.
Disclosure of utility model
Therefore, the technical problem to be solved by the utility model is to overcome the defect that the clamping device in the prior art cannot meet the clamping requirement after the steel bar frame is overturned, so as to provide the bent cap skeleton welding limiting device and the bent cap skeleton welding equipment.
In order to solve the technical problems, the utility model provides a bent cap skeleton welding limiting device, which comprises: the support frame is used for supporting the single-piece steel bar frame of the bent cap framework; the clamping mechanism is arranged on the supporting frame and provided with two clamping pieces which move relatively along the horizontal direction, and the clamping surface of at least one clamping piece is provided with a groove for embedding a reinforcing steel bar structure in the reinforcing steel bar frame.
Preferably, the clamping mechanism comprises a first clamping piece and a second clamping piece which are oppositely arranged, the first clamping piece is fixedly arranged, the second clamping piece is slidably arranged relative to the first clamping piece, and the groove is formed in the second clamping piece.
Preferably, the recess is semi-circular opening towards the first clamp.
Preferably, the second clamping piece is connected with a driving piece, and the driving piece is an oil cylinder, an air cylinder or an electric push rod.
Preferably, the support frame is provided with a plurality of fixing rods, each fixing rod is provided with a containing cavity for installing the clamping mechanism, and one side of each containing cavity is provided with an opening for exposing the clamping piece.
Preferably, one end of a driving piece of the clamping mechanism is rotationally connected in the accommodating cavity, a limiting plate is covered on an opening of the accommodating cavity, and the driving end of the driving piece slides in the accommodating cavity covered by the limiting plate.
Preferably, the clamping mechanisms are provided with a plurality of groups which are sequentially arranged along the length direction of the supporting frame, and each group of clamping mechanisms is provided with two symmetrically arranged clamping mechanisms.
Preferably, the support frame is provided with a transverse limiting component for limiting the displacement of the reinforcing steel bar frame in the width direction.
Preferably, the transverse limiting component is a plurality of limiting columns extending upwards.
In addition, still provide a bent cap skeleton welding equipment, include: the bent cap skeleton welding limiting device of any one of the above schemes, and a turnover device for supporting the bent cap skeleton welding limiting device.
The technical scheme of the utility model has the following advantages:
1. according to the bent cap skeleton welding limiting device provided by the utility model, the steel bar frame is clamped through the groove of the clamping surface, and after the support frame is turned over, the clamping of the steel bar frame is firmer, so that the steel bar frame is prevented from falling from the support frame.
2. According to the bent cap skeleton welding limiting device, when the bent cap skeleton welding limiting device moves, one end of the reinforcing steel bar frame is abutted to the end face of the second clamping piece, and then the first clamping piece starts to move until the groove of the first clamping piece is abutted to the reinforcing steel bar frame, so that the reinforcing steel bar frame is limited, and the reinforcing steel bar frame is fixed more firmly.
3. According to the bent cap skeleton welding limiting device provided by the utility model, the steel bars are cylindrical, the semicircular grooves are more convenient to be matched with the shapes of the steel bars, and the steel bars are semi-wrapped after being embedded into the grooves, so that the limiting of the steel bars is formed
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a top view of a bent cap frame welding apparatus provided in one embodiment of the present utility model;
FIG. 2 is a perspective view of a rotating device and a limiting device in the bent cap frame welding apparatus of FIG. 1;
FIG. 3 is a perspective view of the internal structure of the rotary device of FIG. 2;
FIG. 4 is another angular perspective view of FIG. 3;
fig. 5 is an enlarged view of a portion a in fig. 4;
Fig. 6 is an enlarged view of a portion B in fig. 4;
Fig. 7 is an enlarged view of a portion C in fig. 4;
FIG. 8 is a perspective view of one embodiment of the rotary device of FIG. 1;
FIG. 9 is a perspective view of the inside of FIG. 8;
FIG. 10 is a top view of the spacing device of FIG. 1;
Fig. 11 is an enlarged view of the region D in fig. 10.
Reference numerals illustrate:
1. A welding robot; 2. a guide rail; 3. a support frame; 4. a support base; 5. a rotating frame; 6. a reinforcing steel bar frame; 7. a guide post; 8. a rotating member; 9. a synchronous chain; 10. a shielding part; 11. a sensor; 12. a rolling element; 13. a driving motor; 14. a screw rod; 15. a conical gear set; 16. a worm gear mechanism; 17. a first clamping member; 18. a second clamping member; 19. a groove; 20. a driving member; 21. a fixed rod; 22. a receiving chamber; 23. a connecting plate; 24. a limit column; 25. an operation table; 26. a rotation driving device; 27. a limiting plate; 28. a track; 29. a rack; 30. and a traversing motor.
Detailed Description
The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In addition, the technical features of the different embodiments of the present utility model described below may be combined with each other as long as they do not collide with each other.
The welding equipment for the bent cap framework is used for welding the single-piece steel bar frame 6 in the bent cap framework.
As shown in fig. 1 to 3, a specific embodiment of the bent cap skeleton welding apparatus provided in this embodiment includes: welding robot 1, rotary device and stop device. Wherein, welding robot 1 sets up on guide rail 2, and guide rail 2 sets up along length direction stop device's one side, stop device has support frame 3, the top of support frame 3 is used for placing the monolithic reinforcement frame 6 of bent cap skeleton. The rotating device can support the two ends of the supporting frame 3, and the rotating device can rotate the supporting frame 3 and adjust the height of the supporting frame 3. Specifically, the rotating device comprises a supporting seat 4, two ends of the supporting frame 3 are respectively installed on one supporting seat 4, a rotating driving device 26 is installed on each supporting seat 4, and the rotating driving device 26 is provided with a driving shaft for driving the supporting frame 3 to rotate; when in use, the rotary driving device 26 drives the rotary shaft to rotate, and the rotary shaft drives the support frame 3 to rotate. The rotary drive 26 may be provided on each support frame 3 or on only one support frame 3, which are not limitative.
As shown in fig. 1, in the bent cap skeleton welding apparatus provided in this embodiment, the bent cap skeleton welding apparatus further includes a lateral sliding device, where the lateral sliding device has two parallel rails 28 that are arranged at intervals and are respectively used to bear the supporting seat 4, the supporting seat 4 is slidably disposed on the rails 28, and one end of the rails 28 is used to weld the single-piece reinforcement frame 6. In the initial state, the supporting seat 4 is located at one end, close to the welding robot 1, on the rail 28, and at this time, the supporting seat 4 is located at a welding position, and the welding robot 1 can weld the single-piece steel bar frame 6 on the supporting frame 3. A stock area is arranged below the support frame 3. After the welding is completed, the single-piece steel bar frame 6 is dropped into the stock area in a free falling manner. When a plurality of single-piece steel bar frames 6 are accumulated in the stock area, the support seat 4 is enabled to move towards the other end along the track 28 through the transverse sliding device, and after the support seat is moved in place, the single-piece steel bar frames 6 on the stock area can be lifted to a specified position by using the crane. After the transverse sliding device is arranged, the hanging time can be greatly shortened, and the production efficiency is further improved. Specifically, the lateral sliding device includes: a rail 28, a rack 29 and a traversing motor 30. The track 28 has two parallel spaced apart rails arranged on the ground, the track 28 being perpendicular to the rail 2 of the welding robot 1. The bottom of the support seat 4 is provided with a roller which abuts against the rail 28, so that the support seat 4 can move along the rail 28. The rack 29 is arranged parallel to the rail 28, the rack 29 being fixed to the ground. The traversing motor 30 is arranged on the supporting seat 4, a driving shaft of the traversing motor 30 is connected with a gear engaged with the rack 29, and when the traversing motor 30 drives the gear to rotate, the gear is engaged with the rack 29, so that the supporting seat 4 moves along the direction of the track 28. The mounting positions of the rail 28, the rack 29, and the traversing motor 30 are not limited, and for example, the rack 29 may be provided on a side end face of the rail 28. In addition, as an alternative embodiment, one end of the rail 28 is used for welding of the one-piece rebar rack 6, and the other end of the rail 28 is used for a stock area of the one-piece rebar rack 6. After the welding of the welding position is completed, the supporting seat 4 moves to the other end of the rail 28, namely, the stock area through the transverse sliding device, and the single-piece reinforcing bar frame 6 is dropped into the stock area through a free falling manner. And returning the supporting seat 4 to the welding position through the transverse sliding device, continuously welding the next single-piece steel bar frame 6, and placing the single-piece steel bar frame 6 in the stock area after the welding is finished. When a plurality of individual reinforcing bars 6 are accumulated in the stock area, the individual reinforcing bars 6 of the stock area may be hoisted to a designated position using a traveling crane.
As shown in fig. 2, the rotating device further includes a rotating frame 5, the rotating frame 5 is mounted on the supporting frame 3, the rotating frame 5 is connected with a driving shaft of the rotation driving device 26, a lifting mechanism for driving the supporting frame 3 to lift is provided on the rotating frame 5, and the lifting mechanism includes a guide post 7 for guiding the supporting frame 3 to lift and a lifting driving device for driving the supporting frame 3 to lift along the guide post 7; that is, the rotating device is connected with the supporting frame 3 through the rotating frame 5, and a lifting mechanism is arranged on the rotating frame 5, and is used for driving the supporting frame 3 to move up and down through the lifting mechanism; when the support frame 3 needs to be driven to rotate, the rotation driving device 26 directly drives the support frame 3 to rotate. Wherein, elevating system on the swivel mount 5 specifically includes: the guide post 7 and the lifting driving device, the guide post 7 is arranged on the rotating frame 5, and the supporting frame 3 is connected with the guide post 7 so as to be capable of lifting along the guide post 7; the lifting driving device is connected with the support frame 3 and is used for driving the support frame 3 to lift along the guide post 7; specifically, the lifting driving device can adopt various modes such as manual driving, oil cylinder driving, air cylinder driving or electric push rod.
The bent cap skeleton welding rotary device that this embodiment provided sets up the swivel mount 5 that can rotate on through supporting seat 4 to set up the elevating system that can go up and down on swivel mount 5, realize going up and down when rotatory monolithic steel bar frame 6 on the support frame 3, thereby adjust the height of support frame 3, the height of whole frock also can reduce thereupon this moment, thereby adapt to welding robot 1 of not co-altitude position.
As shown in fig. 2, 8 and 9, in the rotating device of the bent cap frame welding apparatus provided in this embodiment, the supporting seat 4 is provided with a rotating member 8, and a central hole of the rotating member 8 is formed. The drive end of the rotary drive 26 is connected to the rotary member 8, in particular via a synchronous chain 9. The rotating frame 5 of the rotating device is installed in the opening of the rotating frame 5, and in particular, the rotating frame can be fixed by welding; so configured, when the rotary member 8 is driven to rotate by the rotation driving device 26, the rotary frame 5 can be driven to rotate. In addition, as an alternative embodiment, the rotary member 8 may not have a central opening, and the rotary frame 5 may be provided on an end surface of the rotary member 8.
As shown in fig. 3, 8 and 9, in the rotating device of the bent cap skeleton welding apparatus provided in this embodiment, the driving end of the rotating driving device 26 is connected with the synchronous chain 9 through a gear, the synchronous chain 9 is a chain, the driving end of the rotating driving device 26 is connected with a gear, and the chain is matched with the gear through the gear, so that when the driving end of the rotating driving device 26 rotates, the gear drives the chain to further drive the rotating member 8 to rotate. The transmission ratio of the synchronous chain 9 is large, and the transmission efficiency is high. In addition, as an alternative embodiment, the driving end of the rotation driving device 26 and the rotating member 8 may be connected by other connection structures, for example, a synchronous belt, a gear engagement, a coupling, or the like.
As shown in fig. 2, 8 and 9, in the rotating device of the bent cap frame welding apparatus provided in this embodiment, a rotation position sensing device is disposed between the rotating member 8 and the supporting seat 4, and the rotation position sensing device is electrically connected with the rotation driving device 26. The rotational position sensor means is for detecting whether the rotation of the rotary member 8 has reached 180 degrees, and when the rotation has reached 180 degrees, the rotational position sensor 11 transmits data to the rotational drive means 26 to stop the rotation of the rotary member 8. Specifically, the rotational position sensing device may adopt a position sensor 11, and be mounted on the rotating member 8, or be mounted on the supporting seat 4, and a corresponding sensor is correspondingly disposed on the rotating member 8 or the supporting seat 4, where when the rotating member 8 and the supporting seat 4 rotate relatively, the sensor can be sensed by the position sensor 11, so as to detect the rotation angle of the rotating member 8. In addition, as an alternative embodiment, the rotation position sensing device may not be provided, and the rotation may be stopped after the required number of turns is detected by calculating in advance the number of turns required for the rotation driving device 26 to drive the rotation member 8 by 180 degrees, and providing a detector connected to the driving end of the rotation driving device 26.
As shown in fig. 2, 8 and 9, in the rotating device of the bent cap frame welding apparatus provided in this embodiment, the rotating member 8 is provided with a shielding portion 10 extending outwards, the shielding portion 10 is rectangular, and the support base 4 is provided with a sensor 11 facing the shielding portion 10. The sensor 11 is a laser sensor 11. When the rotation is started, the rotation driving device 26 drives the rotating piece 8 to rotate, the front end of the sensor 11 is not shielded at the moment, when the shielding part 10 rotates to the position of the sensor 11 in the rotation process of the rotating piece 8, the sensor 11 detects that the front end is shielded, data are sent to the rotation driving device 26 to stop driving, and the rotation is completed at 180 degrees. In addition, as an alternative embodiment, the laser sensor 11 is replaced with a pressure sensor 11, and the shutter 10 is rotated to touch the pressure sensor 11, that is, to stop the rotation.
As shown in fig. 2, 8 and 9, in the rotating device of the bent cap skeleton welding apparatus provided in this embodiment, the shielding parts 10 are two arranged in a central symmetry manner, that is, the two shielding parts 10 are arranged at equal intervals around the center of the circle of the rotating member 8, at this time, the distance between the two shielding parts 10 is 180 degrees, and when the sensor 11 detects one shielding part 10, the rotation can be stopped, so that the detection of the rotation angle of the rotating member 8 by the sensor 11 is facilitated. In addition, as an alternative embodiment, two sensors 11 are symmetrically arranged, one shielding part 10 is arranged, and the rotation of the shielding part 10 can be stopped after the rotation of any one sensor 11.
As shown in fig. 1, 8 and 9, in the rotating device of the bent cap skeleton welding apparatus provided in this embodiment, two guide posts 7 are disposed on the rotating frame 5 at intervals, the guide posts 7 are located on the short side of the supporting frame 3, and the supporting frame 3 slides on the guide posts 7 through rolling bodies 12. The end parts of the support frame 3 are respectively connected with two rolling bodies 12, and the two rolling bodies 12 respectively slide on the two guide posts 7. During welding, the support frame 3 is in a horizontal state, and the guide post 7 is vertical at the moment. The rolling bodies 12 slide along the guide posts 7, and then drive the support frame 3 to move. In addition, as an alternative embodiment, three, four, etc. guide posts 7 on the rotating frame 5 may be provided, which are all within the scope of the present application.
Specifically, the rolling body 12 is a rectangular frame sleeved on the outer side of the guide post 7, and rollers are arranged on the four peripheral surfaces of the rolling body 12 along the extending direction of the guide post 7 and are abutted with the guide post 7, so that the moving friction force of the rolling body 12 is reduced.
As shown in fig. 4, 5, 8, and 9, in the rotating device of the bent cap skeleton welding apparatus provided in this embodiment, the lifting driving device includes: and the driving motor 13, and the driving end of the driving motor 13 drives the support frame 3 to lift along the guide post 7 through the screw rod 14. The lead screw 14 is arranged in parallel with the guide post 7, and two ends of the lead screw 14 are abutted on the rotating frame 5. A mounting plate for mounting a driving motor 13 is arranged between the rolling bodies 12 on the same side of the support frame 3, the driving motor 13 is arranged on the mounting plate, and the driving motor 13 enables the rolling bodies 12 to move along the guide post 7 through a screw rod 14. In addition, as an alternative embodiment, the driving motor 13 may directly drive the screw 14 to rotate, and is in threaded connection with the support frame 3 through the screw 14, and when the screw 14 rotates, the support frame 3 is driven to move.
As shown in fig. 5, 8 and 9, in the rotating device of the bent cap skeleton welding device provided by the embodiment, the lifting driving device drives the two screw rods 14 to lift and drive the support frame 3 through one driving motor 13, the two screw rods 14 are arranged on the rotating frame 5 side by side, the stability of movement is improved by moving the two screw rods 14, and meanwhile, the motor is reduced by arranging one driving motor 13, so that the production cost is reduced. In addition, as an alternative embodiment, the lifting driving device is provided with two driving motors 13 to drive the screw 14 together to lift the support frame 3.
As shown in fig. 5, 8 and 9, in the rotating device of the bent cap skeleton welding apparatus provided in this embodiment, the driving end of the driving motor 13 is connected to two worm gear mechanisms 16 respectively through a taper gear set 15, and worm gears of the worm gear mechanisms 16 are respectively connected to one screw rod 14 in a matching manner. The driving shaft of the driving motor 13 is a motor shaft, the front end of the motor shaft is connected with a bevel gear, and the two worms are arranged to be meshed with the bevel gear of the motor shaft, so that the rotation of the motor shaft drives the two worms to rotate. The worm is meshed with the worm wheel, the screw rod 14 passes through the center of the worm wheel and is in threaded connection with the worm wheel, and when the worm drives the worm wheel to rotate, the worm wheel is in threaded connection with the screw rod 14, so that the worm wheel moves on the screw rod 14, and the support frame 3 moves. In addition, as an alternative embodiment, two worm gear mechanisms 16 are driven in common by two drive motors 13.
As shown in fig. 6, 10 and 11, in the limiting device of the bent cap skeleton welding apparatus provided in this embodiment, the support frame 3 and the clamping mechanism on the support frame 3. The support frame 3 is used for supporting a single-piece steel bar frame 6 of the bent cap framework; the clamping mechanism is arranged on the support frame 3, and two clamping pieces capable of relatively moving are arranged on the clamping mechanism along the horizontal direction, wherein a groove 19 for embedding a reinforcing steel bar structure in the reinforcing steel bar frame 6 is formed in the clamping surface of one clamping piece. The steel bar frame 6 is clamped through the groove 19 of the clamping surface, and after the support frame 3 is overturned, the steel bar frame 6 is clamped more firmly, so that the steel bar frame 6 is prevented from falling from the support frame 3.
As shown in fig. 6, 10 and 11, in the limiting device of the bent cap skeleton welding apparatus provided in this embodiment, the clamping mechanism includes a first clamping member 17 and a second clamping member 18 that are oppositely disposed, the first clamping member 17 is fixedly disposed on the supporting frame 3, the second clamping member 18 is slidably disposed relative to the first clamping member 17, and the groove 19 is disposed on the second clamping member 18. When moving, one end of the reinforcement frame 6 is abutted to the end face of the second clamping piece 18, and then the first clamping piece 17 starts to move until the groove 19 of the first clamping piece 17 is abutted to the reinforcement frame 6, so that the reinforcement frame 6 is limited, and the reinforcement frame 6 is fixed more firmly. In addition, as an alternative embodiment, grooves 19 are provided on the clamping surfaces of the first clamping member 17 and the second clamping member 18. In addition, as an alternative embodiment, a recess 19 is provided on the first clamping member 17. In addition, as an alternative embodiment, the second clamping member 18 has an arc shape with an arc opening toward the first clamping member 17.
As shown in fig. 6, 10 and 11, in the limiting device of the bent cap skeleton welding apparatus provided in this embodiment, the groove 19 is semicircular towards the opening of the first clamping member 17, the steel bar is cylindrical, the semicircular groove 19 is more convenient to be matched with the shape of the steel bar, and the embedded groove 19 semi-wraps the steel bar to form the limit to the steel bar. In addition, as an alternative embodiment, the shape of the groove 19 may be rectangular, and the reinforcing bars are embedded inside the rectangular shape.
As shown in fig. 6, 10 and 11, in the limiting device of the bent cap skeleton welding apparatus provided in this embodiment, the second clamping member 18 is connected to the driving member 20, and the driving member 20 is an oil cylinder. The oil cylinder has simple structure, reliable operation and stable movement during operation. In addition, as an alternative embodiment, the driving member 20 is a cylinder or an electric putter.
As shown in fig. 1, 6, 10 and 11, in the limiting device of the bent cap skeleton welding apparatus provided in this embodiment, a plurality of fixing rods 21 are disposed on the support frame 3, and the fixing rods 21 are disposed in an array along the length direction of the support frame 3. The inside of the fixing rod 21 forms a receiving chamber 22 for mounting the clamping mechanism, in which the clamping members protrude from the opening such that the reinforcing bar frame 6 is placed on the upper surface of the fixing rod 21, and the exposed clamping members clamp the reinforcing bar frame 6 to form a fixation. The clamping mechanism is disposed within the receiving cavity 22, reducing the footprint. In addition, as an alternative embodiment, the clamping mechanism is provided on the upper surface of the fixing rod 21, and the clamping member is also provided on the upper surface of the fixing rod 21.
As shown in fig. 6, 10 and 11, in the limiting device of the bent cap skeleton welding apparatus provided in this embodiment, a connecting plate 23 is disposed in the accommodating cavity 22 perpendicular to the inner wall of the fixing rod 21, and the connecting plate 23 is hinged to the fixed end of the driving member 20. Because the driving piece 20 is hinged to the fixing rod 21, in order to avoid the rotation of the driving piece 20, a limiting plate 27 limiting the driving end of the driving piece 20 is arranged at the opening of the fixing rod 21, so that the driving end of the driving piece 20 slides in the accommodating cavity 22 covered by the limiting plate 27. In addition, as an alternative embodiment, one end of the driving member 20 is fixedly connected to the fixing rod 21, and the limiting plate 27 is not required.
As shown in fig. 1, 10 and 11, in the limiting device of the bent cap skeleton welding apparatus provided in this embodiment, the clamping mechanisms have six groups of clamping mechanisms that are sequentially arranged along the length direction of the support frame 3, where each group of clamping mechanisms has two symmetrically arranged clamping mechanisms, each group of clamping mechanisms is arranged on the same fixing rod 21, and the multiple groups of clamping mechanisms are configured to limit the steel bar frame 6, so as to ensure that the steel bar frame 6 does not displace during the welding process. In addition, as an alternative implementation manner, the present embodiment only illustrates the number of the clamping mechanisms, and is not limited thereto, and those skilled in the art may change the number of the clamping mechanisms according to actual situations, so long as the same technical effects can be achieved.
As shown in fig. 4 and 7, in the stop device of the bent cap skeleton welding apparatus provided in this embodiment, a lateral stop component is provided on the support frame 3, and the lateral stop component is used for limiting the displacement of the reinforcement frame 6 in the width direction, and the lateral stop component is provided on the fixing rods 21 on two sides of the support frame 3, and the lateral stop component limits the lateral displacement of the reinforcement frame 6. In addition, as an alternative embodiment, the lateral stop assembly may be omitted.
As shown in fig. 4 and 7, in the limiting device of the bent cap skeleton welding apparatus provided in this embodiment, the lateral limiting component is two limiting columns 24 extending upward, and the limiting columns 24 on two sides are abutted to the reinforcement frame 6 to form a lateral limitation on the reinforcement frame 6. In addition, as an alternative embodiment, the number of the limiting posts 24 may be changed according to actual needs, so long as the same technical effect can be achieved. In addition, as an alternative embodiment, the stopper post 24 is replaced with other stopper structures, such as a clamping assembly, a detent, etc.
The installation mode of the bent cap skeleton welding rotating device comprises the following steps: an operation table 25 for controlling the whole tool is arranged beside the supporting seat 4 at one side, and the operation table 25 controls rotation and lifting. The welding robot comprises a support frame 3, a guide rail 2 is arranged along the length direction of the support frame, a movable welding robot 1 is arranged on the guide rail 2, the welding robot 1 is provided with a mechanical arm capable of moving in a multi-axis manner, and a welding head is arranged at the end part of the mechanical arm. The rotating member 8 is embedded in the supporting seat 4 and is rotationally connected with the supporting seat 4, the rotating driving device 26 is arranged on the supporting seat 4 and is connected with a gear on the rotating member 8 through the synchronous chain 9, and the rotating member 8 is driven to rotate through the rotating driving device 26. The rotation driving device 26 is electrically connected to the console 25. The shielding parts 10 extend outwards from the rotating member 8, two shielding parts 10 are symmetrically arranged along the center, and the rotation angle between the two shielding parts 10 is 180 degrees. The sensor 11 is fixed to the support base 4, the sensor 11 faces the shielding portion 10, and the rotation of the rotator 8 is stopped by shielding the sensor 11 by the shielding portion 10. The center of the rotary member 8 is bored, and a part of the rotary frame 5 is abutted against the inner wall of the rotary member 8, and the mechanical strength of the rotary member 8 is reinforced while the rotary member 8 is connected. One end of the rotating frame 5 is fixedly connected with two guide posts 7, a screw rod 14 is arranged between the two guide posts 7, and the upper end and the lower end of the screw rod 14 are fixedly connected to the rotating frame 5. The guide post 7 is provided with rolling bodies 12 in a sliding manner, two mounting plates are vertically arranged between the two rolling bodies 12, a driving motor 13 is arranged on the mounting plate far away from one side of the support frame 3, a space for mounting a conical gear set 15 and two worm gears is formed between the two mounting plates, and meanwhile, two screw rods 14 are arranged between the two mounting plates. A bevel gear is arranged at the driving end of the driving motor 13, and two worms are provided with the bevel gears to be meshed with the bevel gears of the driving motor 13. The worm is meshed with the worm wheel, the center of the worm wheel passes through the screw rod 14, and the worm wheel is in threaded connection with the screw rod 14. Two worm gear mechanisms 16 are fixedly arranged on the mounting plate. The support frame 3 is provided with fixing rods 21 in an array manner, and each fixing rod 21 is provided with a group of clamping mechanisms. Two clamping mechanisms are arranged in each group. The first clamping member 17 is fixedly arranged on the fixing rod 21, and the second clamping member 18 is slidably arranged. The driving member 20 is mounted in the receiving cavity 22 of the fixing rod 21, and the driving end of the driving member 20 is connected with the second clamping member 18. Wherein a part of the second clamping member 18 protrudes through the opening, and a groove 19 is provided in the clamping surface of the second clamping member 18 facing the first clamping member 17.
The working principle of the bent cap skeleton welding rotating device is as follows: after the reinforcement frame 6 is placed on the support frame 3, the driving part 20 drives the second clamping part 18 to move towards the first clamping part 17, and after the reinforcement frame 6 is abutted to the first clamping part 17, a part of the reinforcement frame 6 is embedded into the groove 19 to clamp and fix the reinforcement frame 6. After the welding robot 1 finishes single-sided welding, the lifting driving device is started, and the driving motor 13 drives the worm and gear mechanism 16 to rotate, so that the worm wheel is driven to rotate relative to the worm, and the support frame 3 is further enabled to move upwards along the guide post 7. The rotation is started by the rotation driving device 26, the synchronous chain 9 is driven to rotate the rotating member 8, and the lifting driving device, the support frame 3, the guide post 7 and the like rotate accordingly. When the shutter 10 rotates 180 degrees, the shutter rotates to the position of the sensor 11, and the rotation stops. The lifting driving device is started to move the support frame 3 downwards to the working plane of the welding robot 1. The welding robot 1 then welds the other face of the reinforcing bar frame 6.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present utility model.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present utility model.

Claims (10)

1. A bent cap skeleton welding stop device, its characterized in that includes:
the support frame (3) is used for supporting the single-piece reinforcement frame (6) of the bent cap framework;
The clamping mechanism is arranged on the support frame (3), the clamping mechanism is provided with two clamping pieces which move relatively along the horizontal direction, and the clamping surface of at least one clamping piece is provided with a groove (19) for being embedded into a reinforcing steel bar structure in the reinforcing steel bar frame (6).
2. The bent cap skeleton welding limiting device according to claim 1, wherein the clamping mechanism comprises a first clamping piece (17) and a second clamping piece (18) which are oppositely arranged, the first clamping piece (17) is fixedly arranged, the second clamping piece (18) is slidably arranged relative to the first clamping piece (17), and the groove (19) is formed in the second clamping piece (18).
3. The bent cap skeleton welding limiting device according to claim 2, wherein the groove (19) is semicircular opening towards the first clamping member (17).
4. The bent cap skeleton welding limiting device according to claim 2, wherein the second clamping piece (18) is connected with a driving piece (20), and the driving piece (20) is an oil cylinder, an air cylinder or an electric push rod.
5. The bent cap skeleton welding limiting device according to claim 1, wherein a plurality of fixing rods (21) are arranged on the supporting frame (3), a containing cavity (22) for installing the clamping mechanism is formed in the fixing rods (21), and an opening for exposing the clamping piece is formed in one side of the containing cavity (22).
6. The bent cap skeleton welding limiting device according to claim 5, wherein one end of a driving piece (20) of the clamping mechanism is rotatably connected in the accommodating cavity (22), a limiting plate (27) is covered on an opening of the accommodating cavity (22), and a driving end of the driving piece (20) slides in the accommodating cavity (22) covered by the limiting plate (27).
7. The bent cap skeleton welding limiting device according to claim 1, wherein the clamping mechanisms are provided with a plurality of groups which are sequentially arranged along the length direction of the supporting frame (3), and each group of clamping mechanisms is provided with two symmetrically arranged clamping mechanisms.
8. The bent cap skeleton welding limiting device according to any one of claims 1 to 7, wherein a transverse limiting assembly for limiting the widthwise displacement of the reinforcing bar frame (6) is provided on the supporting frame (3).
9. The bent cap skeleton welding limiting device of claim 8, wherein the transverse limiting assembly is a plurality of upwardly extending limiting posts (24).
10. A bent cap skeleton welding apparatus, characterized by comprising: the bent cap frame welding limiting device of any one of claims 1 to 9, and a turnover device for supporting the bent cap frame welding limiting device.
CN202322284017.1U 2023-08-24 2023-08-24 Bent cap skeleton welding stop device and bent cap skeleton welding equipment Active CN220971228U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322284017.1U CN220971228U (en) 2023-08-24 2023-08-24 Bent cap skeleton welding stop device and bent cap skeleton welding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322284017.1U CN220971228U (en) 2023-08-24 2023-08-24 Bent cap skeleton welding stop device and bent cap skeleton welding equipment

Publications (1)

Publication Number Publication Date
CN220971228U true CN220971228U (en) 2024-05-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322284017.1U Active CN220971228U (en) 2023-08-24 2023-08-24 Bent cap skeleton welding stop device and bent cap skeleton welding equipment

Country Status (1)

Country Link
CN (1) CN220971228U (en)

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