CN220966224U - Intelligent automatic environment-friendly tableware production equipment - Google Patents
Intelligent automatic environment-friendly tableware production equipment Download PDFInfo
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- CN220966224U CN220966224U CN202322836526.0U CN202322836526U CN220966224U CN 220966224 U CN220966224 U CN 220966224U CN 202322836526 U CN202322836526 U CN 202322836526U CN 220966224 U CN220966224 U CN 220966224U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 68
- 238000004080 punching Methods 0.000 claims abstract description 63
- 238000003825 pressing Methods 0.000 claims abstract description 60
- 230000007613 environmental effect Effects 0.000 claims abstract description 48
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 description 9
- 230000005484 gravity Effects 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 208000035473 Communicable disease Diseases 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 235000013410 fast food Nutrition 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Abstract
The utility model discloses intelligent automatic environment-friendly tableware production equipment, which comprises a support plate body and a pressing mechanism; support plate body: the upper surface of the support plate body is respectively provided with an environment-friendly tableware punching hole, electric push rods are respectively arranged in mounting holes at the front end and the rear end of the support plate body, a top plate is arranged between the upper ends of telescopic ends of the electric push rods, the lower surface of the top plate is respectively provided with an environment-friendly tableware punching knife which corresponds to the vertical position of the environment-friendly tableware punching hole, the front end of the support plate body is provided with a PLC (programmable logic controller), the input end of the PLC is electrically connected with an external power supply, and the input end of the electric push rods is electrically connected with the output end of the PLC; pressing mechanism: set up respectively in the extrados of environmental protection tableware punching cutter, this intelligent automatic environmental protection tableware production facility handles the condition of the die-cut in-process card material of environmental protection tableware automatically, reduces the artificial participation in the environmental protection tableware production process, improves the automatic production efficiency of environmental protection tableware.
Description
Technical Field
The utility model relates to the technical field of environment-friendly tableware production, in particular to intelligent automatic environment-friendly tableware production equipment.
Background
The environment-friendly tableware is a disposable high-grade environment-friendly tableware without adding filler, because the environment-friendly tableware has the characteristic of no repeated use, the environment-friendly tableware can effectively prevent infectious diseases from being cross-transmitted by unclean tableware, prevent diseases from entering from mouthparts, has the advantages of portability, difficult breaking and the like, becomes a main tableware for fast food industry in the current society, is widely welcomed by young people, is convenient and quick, avoids the infection of bacteria and germs caused by incomplete cleaning of tableware, avoids the inconvenience caused by sterilizing tableware machines, has large production capacity of the environment-friendly tableware, adopts an automatic production mode in order to reduce the investment of cost, and intelligently controls the production equipment to work through a set program so as to reduce the investment of manpower resources; in the prior art, because environmental protection tableware is mostly compression molding, still be connected with the material board after environmental protection tableware shaping, so still need remove the environmental protection tableware after the shaping to die-cut device on environmental protection tableware removes to the assigned position after, through the intelligent regulation and control of procedure, utilize the crisscross of punching cutter and die-cut hole, die-cut environmental protection tableware, the environmental protection tableware after the die-cut simultaneously will drop from die-cut hole under the effect of gravity, the production efficiency of environmental protection tableware, but in actual production process, because the influence of factors such as machine parameter debugging or delivery position appearance deviation, the environmental protection tableware after the die-cut is blocked in die-cut cutter or die-cut hole inside easily, the staff is required to handle the condition of card material, influence the automated production efficiency of environmental protection tableware, for this reason, we propose an intelligent automatic environmental protection tableware production facility.
Disclosure of utility model
The utility model aims to overcome the existing defects, provides intelligent automatic environment-friendly tableware production equipment, automatically processes the situation of clamping materials in the process of punching the environment-friendly tableware, reduces the manual participation in the process of producing the environment-friendly tableware, improves the automatic production efficiency of the environment-friendly tableware, and can effectively solve the problems in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an intelligent automatic environment-friendly tableware production device comprises a support plate body and a pressing mechanism;
Support plate body: the upper surface of the support plate body is respectively provided with an environment-friendly tableware punching hole, electric push rods are respectively arranged in mounting holes at the front end and the rear end of the support plate body, a top plate is arranged between the upper ends of telescopic ends of the electric push rods, the lower surface of the top plate is respectively provided with an environment-friendly tableware punching knife which corresponds to the vertical position of the environment-friendly tableware punching hole, the front end of the support plate body is provided with a PLC (programmable logic controller), the input end of the PLC is electrically connected with an external power supply, and the input end of the electric push rods is electrically connected with the output end of the PLC;
Pressing mechanism: set up respectively in the extrados of environmental protection tableware punching cutter, through the mode that changes aperture and automatic liftout punched a hole, handle the condition of the die-cut in-process card material of environmental protection tableware automatically, reduce the artificial participation in the environmental protection tableware production process, the die-cut process of environmental protection tableware is smoother, improves the automatic production efficiency of environmental protection tableware.
Further, the material pressing mechanism comprises a material pressing ring and a spring, wherein the material pressing ring is vertically and slidably connected to the outer arc surface of the environment-friendly tableware punching cutter respectively, the spring is arranged between the ring body at the lower end of the material pressing ring and the ring of the outer arc surface of the environment-friendly tableware punching cutter respectively, the spring is movably sleeved on the outer arc surface of the guide pipe in the middle of the material pressing ring respectively, and the material plate with formed environment-friendly tableware is pressed and held.
Further, the material pressing mechanism further comprises a sliding groove, a material pressing disc and a connecting plate, wherein the sliding groove is respectively arranged at the upper end of the outer arc surface of the environment-friendly tableware punching cutter, the connecting plate is respectively arranged on the upper surface of the ring body at the lower end of the material pressing ring, the upper ends of the connecting plates are respectively connected with the sliding groove in a sliding manner, the material pressing disc is respectively arranged between the upper ends of the two connecting plates of the same material pressing ring, the material pressing disc is arranged in the environment-friendly tableware punching cutter, and the material clamping condition is automatically treated.
Further, the material pressing mechanism further comprises contact sensors, the contact sensors are respectively arranged in the mounting holes in the middle of the material pressing disc, and the output ends of the contact sensors are electrically connected to the input end of the PLC to detect the material clamping condition.
Further, the aperture of the die-cut hole of environmental protection tableware is gradually increased from top to bottom, avoids the inside card material in the die-cut hole of environmental protection tableware.
Further, the lower surface of the supporting plate body is respectively provided with an arc-shaped guide plate in an annular mode, and the die-cut environment-friendly tableware hole falling paths are guided.
Further, the upper end of the PLC is provided with an alarm, the input end of the alarm is electrically connected with the output end of the PLC, and when the clamping is frequent, an alarm is sent.
Compared with the prior art, the utility model has the beneficial effects that: this intelligent automatic environmental protection tableware production facility has following benefit:
When using, start electric putter through the PLC controller, make environmental protection tableware punch the cutter downwardly moving, through the cooperation in environmental protection tableware punch cutter and the die-cut hole of environmental protection tableware, die-cut material board surface fashioned environmental protection tableware is die-cut, the environmental protection tableware after the die-cut will drop downwards from the die-cut hole of environmental protection tableware under the effect of gravity, the aperture from top to bottom in the die-cut hole of environmental protection tableware increases gradually simultaneously, can avoid the environmental protection tableware card after the die-cut to punch the cutter at the inside of the die-cut hole of environmental protection tableware, simultaneously press charging tray and environmental protection tableware punch the cutter take place the relative slip, when the condition that the environmental protection tableware card after the die-cut appears in environmental protection tableware punch the cutter, can utilize the downshift of pressing charging tray to push out the environmental protection tableware after the die-cut, utilize the contact sensor to sense the appearance of card material condition, and record in the PLC controller is inside, when card material condition appears frequently, start the alarm, remind personnel in time to handle abnormal conditions, make whole device's work more intelligent, through the mode that changes hole diameter and automatic liftout, automatic condition to card material in the die-cut process of environmental protection tableware, manual participation in the environmental protection tableware production process, the automatic production efficiency improvement of environmental protection tableware.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic side view in cross section of the overall apparatus of the present utility model;
Fig. 3 is a schematic structural view of an elevation section of the pressing mechanism of the present utility model.
In the figure: 1 backup pad body, 2 die-cut holes of environmental protection tableware, 3 electric putter, 4 roof, 5 environmental protection tableware punch knife, 6PLC controllers, 7 swager constructs, 71 swage ring, 72 spouts, 73 swage discs, 74 contact sensor, 75 springs, 76 connecting plates, 8 arc deflector, 9 alarm.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present embodiment provides a technical solution: an intelligent automatic environment-friendly tableware production device comprises a support plate body 1 and a pressing mechanism 7;
Support plate body 1: the upper surface of the support plate body is respectively provided with an environment-friendly tableware punching hole 2, space is provided for punching of environment-friendly tableware, electric push rods 3 are arranged in mounting holes at the front end and the rear end of the support plate body 1, a top plate 4 is arranged between the upper ends of telescopic ends of the electric push rods 3, the lower surfaces of the top plates 4 are respectively provided with environment-friendly tableware punching cutters 5, the environment-friendly tableware punching cutters 5 respectively correspond to the vertical positions of the environment-friendly tableware punching holes 2, the electric push rods 3 are started, the telescopic ends of the electric push rods 3 drive the top plates 4 and the environment-friendly tableware punching cutters 5 to move downwards, the environment-friendly tableware formed on the surfaces of material plates are punched through the cooperation of the environment-friendly tableware punching cutters 5 and the environment-friendly tableware punching holes 2, the punched environment-friendly tableware is downwards dropped from the environment-friendly tableware punching holes 2 under the action of gravity, the front end of the support plate body 1 is provided with a PLC controller 6, the input end of the PLC controller 6 is electrically connected with an external power supply, the input end of the electric push rods 3 is electrically connected with the output end of the PLC controller 6, starting and stopping of the whole device are controlled, the aperture of the environment-friendly tableware punching holes 2 is gradually increased from top to bottom, the inside the environment-friendly tableware punching holes 2 are prevented from being blocked inside the environment-friendly tableware punching holes 2, the environment-friendly tableware after being punched is guaranteed, and the environment-friendly tableware is provided with the environment-friendly tableware is subjected to the environment-friendly tableware is under the condition, and the condition is subjected to the condition of the condition is subjected to the condition that the condition is more warning device is frequently being more warning 9, and the condition is more has a warning condition that the warning device is frequently stressed, and is supplied to the warning device 9 is in that the condition is provided to the fact that the corresponding to the input through the corresponding to the controller 9 is provided to the corresponding to the lower and is provided to the output 9 and is provided to the corresponding to the condition and 9 and is provided;
And a pressing mechanism 7: the pressing mechanism 7 comprises a pressing ring 71 and a spring 75, wherein the pressing ring 71 is vertically and slidingly connected to the outer arc surface of the environment-friendly tableware punching cutter 5, the spring 75 is respectively arranged between a ring body at the lower end of the pressing ring 71 and a ring of the outer arc surface of the environment-friendly tableware punching cutter 5, the spring 75 is respectively movably sleeved on the outer arc surface of a guide pipe at the middle part of the pressing ring 71, when the environment-friendly tableware punching cutter 5 moves downwards, the pressing ring 71 is firstly contacted with a material plate, the spring 75 contracts to generate elasticity along with the downwards movement of the environment-friendly tableware punching cutter 5, the pressing ring 71 presses the surface of the material plate, the movement of the material plate is avoided, the subsequent punching quality is ensured, the pressing mechanism 7 further comprises a chute 72, a pressing disc 73 and a connecting plate 76, the chute 72 is respectively arranged at the upper end of the outer arc surface of the environment-friendly tableware punching cutter 5, the connecting plates 76 are respectively arranged on the upper surface of the ring body at the lower end of the material pressing ring 71, the upper ends of the connecting plates 76 are respectively connected with the sliding grooves 72 in a sliding way, a material pressing disc 73 is respectively arranged between the upper ends of the two connecting plates 76 positioned on the same material pressing ring 71, the material pressing discs 73 are positioned in the environment-friendly tableware punching cutters 5, when the material pressing ring 71 and the environment-friendly tableware punching cutters 5 relatively move, the material pressing discs 73 move along with the connection of the connecting plates 76, a space for yielding is provided for the environment-friendly tableware before punching through the upward movement of the material pressing discs 73, the materials clamped in the environment-friendly tableware punching cutters 5 are ejected after punching through the downward movement of the material pressing discs 73, the smoothness of the punching process is ensured, the material pressing mechanism 7 further comprises contact sensors 74, the contact sensors 74 are respectively arranged in mounting holes in the middle parts of the material pressing discs 73, and the output ends of the contact sensors 74 are electrically connected with the input ends of the PLC 6, the condition of the blocking material inside the environment-friendly tableware punching cutter 5 is detected.
The utility model provides intelligent automatic environment-friendly tableware production equipment, which has the following working principle: when in use, the integral device is arranged on a cup-shaped or bowl-shaped environment-friendly tableware production line, an external conveying device is utilized to intermittently convey a material plate with formed environment-friendly tableware on the upper surface of a supporting plate body 1, an electric push rod 3 is started through a PLC (programmable logic controller) 6 at a gap for stopping conveying the material plate, the telescopic end of the electric push rod 3 drives a top plate 4 and an environment-friendly tableware punching cutter 5 to move downwards, in the moving process, formed environment-friendly tableware enters the environment-friendly tableware punching cutter 5, a material pressing ring 71 firstly contacts with the material plate, a spring 75 contracts to generate elasticity along with the downward movement of the environment-friendly tableware punching cutter 5, the material pressing ring 71 presses the surface of the material plate with formed environment-friendly tableware, meanwhile, under the connection of a connecting plate 76, a material pressing disc 73 moves upwards in the environment-friendly tableware punching cutter 5 to provide a space for formed environment-friendly tableware, then the environment-friendly tableware formed on the surface of the material plate is punched through the cooperation of the environment-friendly tableware punching cutter 5 and the environment-friendly tableware punching hole 2, the punched environment-friendly tableware falls downwards from the environment-friendly tableware punching hole 2 under the action of gravity, and the aperture of the environment-friendly tableware punching hole 2 is gradually increased from top to bottom, so that the punched environment-friendly tableware is prevented from being clamped inside the environment-friendly tableware punching hole 2, after punching is finished, the environment-friendly tableware punching cutter 5 is reset, at the moment, the material pressing disc 73 and the environment-friendly tableware punching cutter 5 are enabled to slide relatively under the elastic force of the spring 75, if the punched environment-friendly tableware is clamped in the environment-friendly tableware punching cutter 5, the die-cut environment-friendly tableware can be ejected out by utilizing the downward movement of the material pressing disc 73, the normal punching process is ensured, the manual participation is reduced, the production process of the environment-friendly tableware is more automated, meanwhile, the contact sensor 74 can sense the occurrence of the material clamping condition through the contact with the environment-friendly tableware and record the material clamping condition in the PLC 6, when the material clamping condition occurs frequently, the alarm 9 is started, and the personnel is reminded to process the abnormal condition in time, so that the work of the whole device is more intelligent.
It should be noted that, the PLC controller 6 disclosed in the above embodiment may be a PLC controller of TPC8-8TD, the electric putter 3, the contact sensor 74 and the alarm 9 may be freely configured according to the actual application scenario, the electric putter 3 may be an electric putter of ANT-52 type, the contact sensor 74 may be a contact sensor of M109-RM type, the alarm 9 may be an audible and visual alarm of TGSG-108TB type, and the PLC controller 6 controls the electric putter 3, the contact sensor 74 and the alarm 9 to work by methods commonly used in the prior art.
The foregoing is only illustrative of the present utility model and is not to be construed as limiting the scope of the utility model, and all equivalent structures or equivalent flow modifications which may be made by the teachings of the present utility model and the accompanying drawings or which may be directly or indirectly employed in other related art are within the scope of the utility model.
Claims (7)
1. An intelligent automatic environmental protection tableware production facility, its characterized in that: comprises a supporting plate body (1) and a pressing mechanism (7);
Support plate body (1): the upper surface of the support plate body is respectively provided with an environment-friendly tableware punching hole (2), electric push rods (3) are respectively arranged in mounting holes at the front end and the rear end of the support plate body (1), a top plate (4) is arranged between the upper ends of telescopic ends of the electric push rods (3), the lower surfaces of the top plates (4) are respectively provided with an environment-friendly tableware punching knife (5), the environment-friendly tableware punching knives (5) respectively correspond to the vertical positions of the environment-friendly tableware punching holes (2), the front end of the support plate body (1) is provided with a PLC (6), the input end of the PLC (6) is electrically connected with an external power supply, and the input end of the electric push rods (3) is electrically connected with the output end of the PLC (6);
pressing mechanism (7): are respectively arranged on the outer cambered surfaces of the environment-friendly tableware punching cutters (5).
2. An intelligent automated environmental protection tableware production facility as defined in claim 1 wherein: the material pressing mechanism (7) comprises a material pressing ring (71) and a spring (75), wherein the material pressing ring (71) is vertically and slidably connected with the outer arc surface of the environment-friendly tableware punching cutter (5) respectively, the spring (75) is arranged between the ring body at the lower end of the material pressing ring (71) and the ring of the outer arc surface of the environment-friendly tableware punching cutter (5) respectively, and the spring (75) is movably sleeved on the outer arc surface of the guide pipe in the middle of the material pressing ring (71) respectively.
3. An intelligent automated environmental protection tableware production facility as defined in claim 2 wherein: the material pressing mechanism (7) further comprises a sliding groove (72), a material pressing disc (73) and a connecting plate (76), the sliding groove (72) is respectively arranged at the upper end of the outer arc surface of the environment-friendly tableware punching cutter (5), the connecting plate (76) is respectively arranged on the upper surface of the ring body at the lower end of the material pressing ring (71), the upper ends of the connecting plate (76) are respectively connected with the sliding groove (72) in a sliding manner, the material pressing disc (73) is respectively arranged between the upper ends of the two connecting plates (76) of the same material pressing ring (71), and the material pressing disc (73) is arranged inside the environment-friendly tableware punching cutter (5).
4. An intelligent automated environmental protection tableware production facility according to claim 3, wherein: the material pressing mechanism (7) further comprises contact sensors (74), the contact sensors (74) are respectively arranged in mounting holes in the middle of the material pressing disc (73), and output ends of the contact sensors (74) are electrically connected to input ends of the PLC (6).
5. An intelligent automated environmental protection tableware production facility as defined in claim 1 wherein: the aperture of the environment-friendly tableware punching hole (2) is gradually increased from top to bottom.
6. An intelligent automated environmental protection tableware production facility as defined in claim 1 wherein: the lower surface of the supporting plate body (1) is respectively provided with an arc-shaped guide plate (8) in an annular mode.
7. An intelligent automated environmental protection tableware production facility as defined in claim 1 wherein: the upper end of the PLC (6) is provided with an alarm (9), and the input ends of the alarm (9) are electrically connected with the output end of the PLC (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322836526.0U CN220966224U (en) | 2023-10-23 | 2023-10-23 | Intelligent automatic environment-friendly tableware production equipment |
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CN202322836526.0U CN220966224U (en) | 2023-10-23 | 2023-10-23 | Intelligent automatic environment-friendly tableware production equipment |
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CN220966224U true CN220966224U (en) | 2024-05-17 |
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CN202322836526.0U Active CN220966224U (en) | 2023-10-23 | 2023-10-23 | Intelligent automatic environment-friendly tableware production equipment |
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2023
- 2023-10-23 CN CN202322836526.0U patent/CN220966224U/en active Active
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