CN220964579U

CN220964579U - Shaping device for motor coils

Info

Publication number: CN220964579U
Application number: CN202322636666.3U
Authority: CN
Inventors: 费城; 汪茂雄; 宋庆红; 朱隆军; 石海华
Original assignee: Suzhou Yiqiao Transmission Equipment Co ltd
Current assignee: Suzhou Yiqiao Transmission Equipment Co ltd
Priority date: 2023-09-27
Filing date: 2023-09-27
Publication date: 2024-05-14
Anticipated expiration: 2033-09-27

Abstract

The utility model discloses shaping equipment for a motor coil, which comprises a processing table, wherein electric guide rails are fixedly arranged on two sides of the upper surface of the processing table, a bottom plate is arranged above the electric guide rails, a first supporting seat is fixedly arranged on two sides of one end above the bottom plate, a second supporting seat is fixedly arranged on two sides of the other end above the bottom plate, and the shaping equipment further comprises: the two supporting frames are respectively arranged at two ends above the bottom plate. According to the utility model, the shaping strips are arranged on the support frame, and the air cylinders are arranged at the two ends of the support frame, so that the positions of the shaping strips are controlled by the air cylinders, the two shaping strips are kept at proper distances, and further, different distances are adjusted according to motors with different sizes, so that the device has wider application range, and meanwhile, the device is simple in structure and convenient in adjustment mode, and the air cylinder adjustment control mode can be automatically controlled and adjusted by the controller, so that the operation is more convenient and quick.

Description

Shaping device for motor coils

Technical Field

The utility model relates to the technical field of coil shaping, in particular to shaping equipment for a motor coil.

Background

Shaping equipment for motor coils, namely coil shapers. The coil shaper is a special device for shaping the motor coil, and can bend, fold, press and the like the coil so as to meet the requirements of the motor coil in the installation and use processes.

Coil shapers are typically composed of a mechanical structure, a control system, and an operator interface. The automatic or semi-automatic coil shaping operation can be performed according to different coil types and requirements. By adjusting the mechanical structure and control parameters, the coil shaper can shape coils in different shapes and sizes.

Coil shapers are widely used in motor manufacturing and maintenance applications and can be used for various types of motor coils, such as alternating current motors, direct current motors, stepper motors, and the like. The motor coil shaping device improves the production efficiency and quality of motor coils, and can adapt to coil shaping with different specifications and requirements.

When the coils at two ends of the motor are shaped in a rolling way, the two ends of the motor are usually placed on the shaping strips, the motor is clamped by the clamping mechanism, and the shaping strips are driven by the electric guide rail to move back and forth, so that the coils at two ends of the motor are shaped, but the device can only shape the motor with a certain size, and the application range of the device is limited greatly.

Therefore, it is necessary to invent a shaping device for motor coils to solve the above-mentioned problems.

Disclosure of utility model

The object of the present utility model is to provide a shaping device for motor coils that solves the above-mentioned drawbacks of the art.

In order to achieve the above object, the present utility model provides the following technical solutions: a plastic equipment for motor coil, including the processing platform, the equal fixed mounting in upper surface both sides of processing platform has electric guide rail, electric guide rail's top is provided with the bottom plate, the equal fixed mounting in top one end both sides of bottom plate has a supporting seat, the equal fixed mounting in top other end both sides of bottom plate has No. two supporting seats, still includes:

The two support frames are respectively arranged at two ends above the bottom plate, two ends of each support frame are respectively and transversely fixedly provided with an air cylinder, and each support frame is of a U-shaped structure;

the at least two shaping strips are respectively arranged on two sides above the two supporting frames, and the output end of each air cylinder penetrates through the inner wall of the supporting frame and is fixedly connected with two ends of the outer side of the corresponding shaping strip;

At least one sleeve, fixed mounting in the bottom of support frame, at least one the sleeve interpolation is equipped with the pivot, the both ends of pivot respectively with the inner wall fixed connection of two No. two supporting seats.

As a preferable scheme of the utility model, one supporting frame corresponds to a first supporting seat, the other supporting frame corresponds to a second supporting seat, the bottom of one supporting frame is contacted with the top of the first supporting seat, and the bottom of the other supporting frame is not contacted with the top of the second supporting seat.

As a preferable scheme of the utility model, the two electric guide rails are both provided with sliding blocks in a sliding manner, and two sides of the bottom plate are fixedly connected with the tops of the corresponding sliding blocks.

As a preferable scheme of the utility model, through holes are formed at the same end of the processing table and the bottom plate and at positions corresponding to the two first supporting seats, and the through holes are positioned between the two first supporting seats.

As a preferable scheme of the utility model, a hydraulic cylinder is vertically arranged at one end of the bottom of the processing table and at a position corresponding to the through hole, the hydraulic cylinder is fixedly arranged at the bottom of the processing table through a mounting frame, and the output end of the hydraulic cylinder faces the direction of the through hole and can penetrate through the through hole.

As a preferable scheme of the utility model, the two ends of the processing table are fixedly provided with the upright posts, the top of each upright post is fixedly provided with the top plate, the bottom of each top plate is provided with the clamping mechanism, and the clamping mechanisms correspond to the positions of the two shaping strips.

As a preferable scheme of the utility model, the two ends of the top of the two shaping strips are provided with jacks, the shaping strips can be stacked upwards, and the stacked shaping strips are connected in a mode of inserting bolts into the jacks.

In the technical scheme, the utility model has the technical effects and advantages that:

1. The shaping strips are arranged on the support frame, and the air cylinders are arranged at the two ends of the support frame, so that the positions of the shaping strips are controlled by the air cylinders, the two shaping strips are kept at proper distances, and further, different distances are adjusted according to motors with different sizes, so that the device has wider application range, meanwhile, the structure is simple, the adjusting mode is convenient, and the air cylinder adjusting and controlling mode can be automatically controlled and adjusted by the controller, so that the operation is more convenient and quick;

2. The hydraulic cylinder is arranged at the bottom of one end of the processing table, the output end of the hydraulic cylinder is lifted to enable the molding strip to incline, so that a processed motor automatically rolls off from the molding strip, automatic blanking work is completed, and the working efficiency is improved.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings required for the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments described in the present utility model, and other drawings may be obtained according to these drawings for those skilled in the art.

FIG. 1 is a first perspective view of the overall structure of the present utility model;

FIG. 2 is a second perspective view of the overall structure of the present utility model;

FIG. 3 is a first perspective exploded view of the overall structure of the present utility model;

FIG. 4 is a second perspective exploded view of the overall structure of the present utility model;

fig. 5 is a perspective view of the support frame of the present utility model.

Reference numerals illustrate:

1. A processing table; 2. an electric guide rail; 3. a bottom plate; 4. a slide block; 5. a support frame; 6. a cylinder; 7. shaping the strip; 8. a jack; 9. a through hole; 10. a hydraulic cylinder; 11. a first supporting seat; 12. a second supporting seat; 13. a sleeve; 14. a rotating shaft; 15. a top plate; 16. a clamping mechanism; 17. and (5) a column.

Detailed Description

In order to make the technical scheme of the present utility model better understood by those skilled in the art, the present utility model will be further described in detail with reference to the accompanying drawings.

The utility model provides shaping equipment for motor coils as shown in figures 1-5, which comprises a processing table 1, wherein electric guide rails 2 are fixedly arranged on two sides of the upper surface of the processing table 1, a bottom plate 3 is arranged above the electric guide rails 2, a first supporting seat 11 is fixedly arranged on two sides of one end above the bottom plate 3, a second supporting seat 12 is fixedly arranged on two sides of the other end above the bottom plate 3, and the shaping equipment further comprises:

The two support frames 5 are respectively arranged at two ends above the bottom plate 3, the two ends of each support frame 5 are respectively and transversely fixedly provided with an air cylinder 6, the support frames 5 are of a U-shaped structure, and the positions of the shaping strips 7 are controlled through the air cylinders 6, so that the motor can be used for motors with different sizes;

The at least two shaping strips 7 are respectively arranged on two sides above the two support frames 5, the output end of each air cylinder 6 penetrates through the inner wall of the support frame 5 and is fixedly connected with two ends of the outer side of the corresponding shaping strip 7, friction shaping is carried out on coils at two ends of a motor through the shaping strips 7, and meanwhile two ends of the bottom of the shaping strip 7 are in sliding connection with the upper surfaces of the two support frames 5, so that the shaping strips 7 are used for connecting the two support frames 5 together;

At least one sleeve 13, fixed mounting is in the bottom of a support frame 5, and at least one sleeve 13 interpolation is equipped with pivot 14, and the both ends of pivot 14 are respectively with the inner wall fixed connection of two No. two supporting seats 12, and sleeve 13 and the connection of pivot 14 make the support frame 5 of this position can rotate, can keep the position of this support frame 5 again.

Further, in the above technical scheme, one support frame 5 corresponds to the first support seat 11, the other support frame 5 corresponds to the second support seat 12, the bottom of one support frame 5 contacts with the top of the first support seat 11, the bottom of the other support frame 5 does not contact with the top of the second support seat 12, the bottom of the support frame 5 in the parallel state at the position is supported through the first support seat 11, and the stability of the support frame 5 is maintained.

Furthermore, in the above technical scheme, the two electric guide rails 2 are both slidably provided with the sliding blocks 4, two sides of the bottom plate 3 are fixedly connected with the tops of the corresponding sliding blocks 4, and the movement of the sliding blocks 4 is controlled by the electric guide rails 2, so that the bottom plate 3 is driven to move back and forth on the processing table 1.

Further, in the above technical solution, the through holes 9 are all formed at the same end of the processing table 1 and the bottom plate 3 and at positions corresponding to the two first supporting seats 11, and the through holes 9 are located between the two first supporting seats 11.

Further, in the above technical scheme, the bottom one end of processing platform 1 and with the vertical pneumatic cylinder 10 that is provided with in corresponding position of through-hole 9, pneumatic cylinder 10 passes through mounting bracket fixed mounting in the bottom of processing platform 1, and the output of pneumatic cylinder 10 is towards the direction of through-hole 9, and can run through-hole 9, the design of through-hole 9 makes things convenient for the lift of the output of pneumatic cylinder 10 to make the output of pneumatic cylinder 10 realize contradicting to rise to the support frame 5 of this position, make it rotate certain angle.

Further, in the above technical scheme, the stand 17 is fixedly installed at both ends of the processing table 1, the top of the stand 17 is fixedly installed with the top plate 15, the bottom of the top plate 15 is provided with the clamping mechanism 16, the clamping mechanism 16 corresponds to the positions of the two shaping strips 7, the stand 17 is arranged at both ends of the processing table 1, and therefore, when the bottom plate 3 drives the structures such as the supporting frame 5 to move, the air cylinder 6 collides with the stand 17, the air cylinder 6 is damaged, and the movement of the bottom plate 3 is affected.

Further, in the above technical scheme, the jacks 8 are all opened at the top both ends of two moulding strips 7, moulding strips 7 can be upwards piled up, and the mode that inserts the bolt through jack 8 in moulding strip 7 of piling up is connected because different motor sizes are different, so when to the great motor of diameter, increase whole height through the mode of piling up moulding strip 7, and then prevent when moulding strip 7 is placed to the motor, the upper surface of bottom plate 3 is contacted to its bottom.

When the shaping equipment for the motor coil is used, the working process is as follows:

Selecting a motor needing to process shaping coils, starting an air cylinder 6 to adjust and control the distance between two shaping strips 7 according to the size of the motor, placing the motor on the shaping strips 7 after the distance between the two shaping strips 7 is adjusted, namely, the coils at two ends of the motor are respectively positioned on the two shaping strips 7, starting a clamping mechanism 16, controlling clamping jaws to descend by the clamping mechanism 16 and clamping and fixing the upper part of the motor, starting an electric guide rail 2, controlling a bottom plate 3 to move back and forth by the electric guide rail 2, and synchronously moving a support frame 5, the shaping strips 7 and other structures above the bottom plate 3 along with the bottom plate 3 when the bottom plate 3 moves back and forth, and further, when the shaping strips 7 move back and forth, the lower ends of the two clamping jaws of the clamping mechanism 16 are cylindrical, so that the motor can rotate but the positions of the motor cannot move when the two clamping jaws clamp the motor, and when the coils at two ends of the motor are subjected to friction force, the motor can not move under the clamping action of the clamping mechanism 16, and the motor can not rotate the motor at the two ends of the clamping jaws of the motor, so that the coils at two ends of the motor can not rotate synchronously, and the two ends of the motor can not finish shaping the shaping coils;

After the motor coil shaping is finished, the bottom plate 3 returns to the original position, namely, the through hole 9 at one end of the bottom plate 3 corresponds to the through hole 9 at one end of the processing table 1, then the hydraulic cylinder 10 is started to control the output end to rise, when the output end of the hydraulic cylinder 10 rises to a certain extent, the through hole 9 penetrating through the processing table 1 and the bottom plate 3 props against the support frame 5 at the position, so that the support frame 5 far away from the position is connected with the rotating shaft 14 through the sleeve 13, therefore, under the effect of the interference of the output end of the hydraulic cylinder 10, the support frame 5 at the position rises, the two shaping strips 7 incline, so that after the shaping strips 7 incline, the motor processed by the shaping strips 7 rolls downwards under the effect of gravity, and the processed motor is conveyed out in a mode of installing a guide frame or a conveying belt at one end of the processing table 1, and automatic blanking is realized.

While certain exemplary embodiments of the present utility model have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the utility model, which is defined by the appended claims.

Claims

1. Shaping equipment for motor coils, comprising a processing table (1), characterized in that: the upper surface both sides of processing platform (1) are all fixed mounting have electric guide rail (2), the top of electric guide rail (2) is provided with bottom plate (3), the equal fixed mounting in top one end both sides of bottom plate (3) has supporting seat (11) No. one, the equal fixed mounting in top other end both sides of bottom plate (3) has supporting seat (12) No. two, still includes:

The two support frames (5) are respectively arranged at two ends above the bottom plate (3), two ends of each support frame (5) are respectively and transversely fixedly provided with an air cylinder (6), and the support frames (5) are of a U-shaped structure;

The at least two shaping strips (7) are respectively arranged on two sides above the two support frames (5), and the output end of each air cylinder (6) penetrates through the inner wall of the support frame (5) and is fixedly connected with two ends of the outer side of the corresponding shaping strip (7);

At least one sleeve (13) is fixedly arranged at the bottom of one supporting frame (5), a rotating shaft (14) is inserted into at least one sleeve (13), and two ends of the rotating shaft (14) are fixedly connected with the inner walls of two second supporting seats (12) respectively.

2. Shaping device for a motor coil according to claim 1, characterized in that: one support frame (5) corresponds No. one supporting seat (11), and another support frame (5) corresponds No. two supporting seats (12), and one support frame (5)'s bottom contacts with No. one supporting seat (11) top, and another support frame (5)'s bottom does not contact with No. two supporting seats (12) top.

3. Shaping device for a motor coil according to claim 1, characterized in that: the two electric guide rails (2) are both provided with sliding blocks (4) in a sliding manner, and two sides of the bottom plate (3) are fixedly connected with the tops of the corresponding sliding blocks (4).

4. Shaping device for a motor coil according to claim 1, characterized in that: the processing bench is characterized in that through holes (9) are formed in the same end of the processing bench (1) and the bottom plate (3) and in positions corresponding to the two first supporting seats (11), and the through holes (9) are located between the two first supporting seats (11).

5. The shaping device for a motor coil as set forth in claim 4, wherein: the bottom one end of processing platform (1) and with the vertical pneumatic cylinder (10) that is provided with in corresponding position of through-hole (9), pneumatic cylinder (10) are through mounting bracket fixed mounting in the bottom of processing platform (1), the direction of through-hole (9) is oriented to the output of pneumatic cylinder (10), and can run through-hole (9).

6. Shaping device for a motor coil according to claim 1, characterized in that: the two ends of the processing table (1) are fixedly provided with upright posts (17), the top of each upright post (17) is fixedly provided with a top plate (15), the bottom of each top plate (15) is provided with a clamping mechanism (16), and the clamping mechanisms (16) correspond to the positions of the two shaping strips (7).

7. Shaping device for a motor coil according to claim 1, characterized in that: the two top ends of the shaping strips (7) are provided with inserting holes (8), the shaping strips (7) can be stacked upwards, and the stacked shaping strips (7) are connected in a mode of inserting pins into the inserting holes (8).