CN220961309U - X-ray imaging device for detecting defects of power transmission line - Google Patents
X-ray imaging device for detecting defects of power transmission line Download PDFInfo
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- CN220961309U CN220961309U CN202322390016.5U CN202322390016U CN220961309U CN 220961309 U CN220961309 U CN 220961309U CN 202322390016 U CN202322390016 U CN 202322390016U CN 220961309 U CN220961309 U CN 220961309U
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Abstract
The utility model relates to the technical field of transmission line defect detection, in particular to an X-ray imaging device for transmission line defect detection. Comprising: the X-ray machine is installed on one end of the bottom plate, the digital flat panel detector is installed on the other end of the bottom plate, the digital flat panel detector is fixed on the bottom plate through the fixing frame, and the digital flat panel detector is in wireless communication connection with the image analyzer. The utility model can rapidly scan the transmission line, detect the defects in real time and provide detailed image information. The method can help the detection personnel to quickly find potential safety hazards, and corresponding maintenance measures are taken to improve the safety and the operation efficiency of the power transmission line.
Description
Technical Field
The utility model relates to the technical field of transmission line defect detection, in particular to an X-ray imaging device for transmission line defect detection.
Background
In the operation process of the power transmission line, various defects such as wire corrosion, loosening of joints, breakage of insulators and the like of the power transmission line may occur due to various factors such as weather conditions, power grid faults and the like. These defects may lead to malfunctions and accidents of the power system, seriously affecting the safety and reliability of the power transmission. The traditional transmission line defect detection method mainly depends on manual inspection and field measurement, and has many limitations such as low working efficiency, dangerous working environment, high subjectivity of detection results and the like.
The X-ray imaging technique is a non-contact imaging technique that can image a structure inside an object by utilizing the penetrability and absorbability of X-rays. In transmission line defect detection, detection of components such as wires, insulators, connectors and the like can be achieved by utilizing an X-ray imaging technology. The traditional X-ray imaging device is mainly used for imaging in the medical field, has a complex structure, large volume and high cost, and is not suitable for detecting defects of a power transmission line.
For example: the Chinese patent document CN212991791U discloses an X-ray detection imaging device for a transmission line crimping pipe, which comprises an X-ray machine, an imaging plate, a fixing frame, a support and a remote control electric push rod, wherein the X-ray machine is installed and fixed on the support, the imaging plate is installed at the upper end of the fixing frame, and the upper end of the fixing frame is connected with the upper end of the support through a hinge. Imaging plates are used in the literature, which require post-processing steps, which require time, and which suffer from human error in the processing, poor image resolution, and thus affect imaging.
Therefore, it is necessary to provide an X-ray imaging device for transmission line defect detection that solves the above-mentioned problems.
Disclosure of utility model
In order to solve the problems, the utility model provides an X-ray imaging device for detecting defects of a power transmission line, which improves the image resolution and imaging time through optimizing an imaging plate, thereby improving the X-ray detection efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme: an X-ray imaging apparatus for transmission line defect detection, comprising: the X-ray machine is installed on one end of the bottom plate, the digital flat panel detector is installed on the other end of the bottom plate, the digital flat panel detector is fixed on the bottom plate through the fixing frame, and the digital flat panel detector is in wireless communication connection with the image analyzer.
Further, a shielding cover made of metal is arranged outside the X-ray machine.
Still further, the shield is made of tungsten metal and the shield is surrounded by separate tungsten metal to form a structure that completely encloses the X-ray machine.
Further, the digital flat panel detector comprises a detector panel, a detector, a first processor and a first wireless communication module, wherein the first processor is connected with the detector panel, the detector and the first wireless communication module.
Still further, the digital flat panel detector includes a power module, which is connected to the first processor, the detector panel, the detector, and the first wireless communication module.
Further, the image analyzer comprises a receiver, a second wireless communication module and a second processor, wherein the second processor is connected with the receiver and the second wireless communication module.
Still further, the image analyzer includes touch screen, battery and data transmission interface, the second processor with touch screen, battery with data transmission interface connects.
Further, the fixing frame is in threaded connection with the bottom plate.
Furthermore, the outer side wall of the digital flat panel detector is provided with a protection frame.
Still further, the protective frame includes a metal panel.
The utility model has the beneficial effects that:
In the design of the utility model, the X-ray machine can effectively penetrate the outer layer of the power transmission line by emitting high-energy X-rays, and detect potential defects such as corrosion, fracture, fatigue and the like. The digital flat panel detector converts the received X-ray signals into digital images and provides high-resolution image details, so that accurate detection and analysis of defects are realized. The X-ray machine and the digital flat panel detector are respectively arranged at two ends of the bottom plate and are firmly fixed on the bottom plate through the fixing frame. The installation mode makes the assembly and disassembly of the device more convenient, and simultaneously provides a stable working platform. The digital flat panel detector is connected with the image analyzer through wireless communication, so that real-time data transmission and image analysis are realized. Such a wireless communication architecture eliminates the limitations of traditional wired connections, improving the flexibility and mobility of the device. An operator can observe and analyze the real-time image at a position far away from the device, so that the adjustment and decision making are facilitated. The device may provide digitized image and analysis functions through a combination of a digital flat panel detector and an image analyzer. The digital image is convenient for storage, transmission and subsequent processing, and can be subjected to operations such as image enhancement, scaling, measurement, comparison and the like. Such digitized image analysis can provide more comprehensive and deep defect assessments, supporting more accurate decision-making and maintenance planning.
In conclusion, the X-ray imaging device can rapidly scan the power transmission line, detect defects in real time and provide detailed image information. The method can help the detection personnel to quickly find potential safety hazards, and corresponding maintenance measures are taken to improve the safety and the operation efficiency of the power transmission line.
Drawings
Fig. 1 is a cross-sectional view of an X-ray imaging apparatus for transmission line defect detection in accordance with the present utility model.
Fig. 2 is a schematic structural view of the digital flat panel detector of the present utility model.
Fig. 3 is a front view of an imaging analyzer in accordance with the present utility model.
Reference numerals illustrate: an X-ray machine; 2. a digital flat panel detector; 3. a bottom plate; 4. a fixing frame; 5. a shield; 6. an image analyzer; 7. a touch screen; 8. a data transmission interface; 9. a metal panel.
Detailed Description
Referring to fig. 1-3, the present utility model relates to an X-ray imaging apparatus for detecting defects of a power transmission line.
Example 1
An X-ray imaging apparatus for transmission line defect detection, comprising: the X-ray machine 1, the digital flat panel detector 2, the image analyzer 6, the fixing frame 4 and the bottom plate 3, wherein the X-ray machine 1 is arranged at one end of the bottom plate 3, the digital flat panel detector 2 is arranged at the other end of the bottom plate 3, the digital flat panel detector 2 is fixed on the bottom plate 3 through the fixing frame 4, and the digital flat panel detector 2 is in wireless communication connection with the image analyzer 6.
In this embodiment, the X-ray machine 1 can effectively penetrate the outer layer of the transmission line by emitting high-energy X-rays, and detect potential defects. The digital flat panel detector 2 converts the received X-ray signals into digital images, and provides high-resolution image details, thereby realizing accurate detection and analysis of defects. The X-ray machine 1 and the digital flat panel detector 2 are respectively arranged at two ends of the bottom plate 3 and are firmly fixed on the bottom plate through a fixing frame. The installation mode makes the assembly and disassembly of the device more convenient, and simultaneously provides a stable working platform. The digital flat panel detector 2 is connected with the image analyzer 6 through wireless communication, so that real-time data transmission and image analysis are realized. Such a wireless communication architecture eliminates the limitations of traditional wired connections, improving the flexibility and mobility of the device. An operator can observe and analyze the real-time image at a position far away from the device, so that the adjustment and decision making are facilitated. By the combination of the digital flat panel detector 2 and the image analyzer 6, the device can provide digitized image and analysis functions. The digital image is convenient for storage, transmission and subsequent processing. Such digitized image analysis can provide more comprehensive and deep defect assessments, supporting more accurate decision-making and maintenance planning.
Example 2
An X-ray imaging device for detecting defects of a power transmission line according to embodiment 1, wherein a shielding case 5 made of metal is provided outside the X-ray machine 1, the shielding case 5 is made of tungsten metal, the shielding case 5 is surrounded by separate tungsten metal to form a structure for completely wrapping the X-ray machine, and the fixing frame 4 is in threaded connection with the bottom plate 3.
In the present embodiment, the X-rays generated by the X-ray machine 1 have a certain radiation risk. The shielding case 5 is made of tungsten metal material, has high radiation blocking capability, and can effectively reduce leakage and radiation hazard of X rays. By completely enveloping the X-ray machine 1 inside the shielding 5, the safety of the operator and the surrounding environment can be maximally protected. The shielding case 5 is formed by encircling individual tungsten metals, forms a complete structure, and can firmly wrap and fix the X-ray machine. This structure provides good stability and shock resistance, helps to maintain accurate positioning and operational stability of the apparatus, and thereby improves accuracy and reliability of imaging. Tungsten metal has good corrosion resistance and high temperature resistance as a material of the shield case 5. It can resist chemical corrosion and high-temperature thermal stress, and provide long-time protection and service life. This helps to protect the X-ray machine 1 from the external environment and to extend the reliable operation time of the device. The threaded connection of the threaded mount 4 to the base plate 3 provides a secure device mounting. The fixing frame 4 can be firmly fixed on the bottom plate 3 through threaded connection, so that the stability and the safety of the device are ensured. The design also makes the disassembly and maintenance of the device more convenient.
Example 3
The X-ray imaging device for detecting defects of a power transmission line according to embodiment 1, wherein a shielding case 5 made of metal is arranged outside the X-ray machine 1, the shielding case 5 is made of tungsten metal, the shielding case 5 is surrounded by separate tungsten metal to form a structure capable of completely wrapping the X-ray machine, the fixing frame 4 is in threaded connection with the bottom plate 3, the digital flat panel detector 2 comprises a detector panel, a detector, a first processor and a first wireless communication module, the first processor is connected with the detector panel, the detector and the first wireless communication module, and the digital flat panel detector 2 comprises a power module, and the power module is connected with the first processor, the detector panel, the detector and the first wireless communication module.
In this embodiment, the digital flat panel detector 2 employs a detector panel and a detector to receive and convert X-ray signals into digital images. This design may provide high quality image detail and more accurate defect detection capabilities, thereby improving imaging accuracy and resolution. The processor of the digital flat panel detector 2 is responsible for image processing and analysis tasks. The method can rapidly process the received digital image data and perform real-time image enhancement, noise reduction, measurement and other processes. Meanwhile, the wireless communication module enables the detector to be in wireless communication with other equipment or systems, data transmission and image sharing are facilitated, and working efficiency is improved. The digital flat panel detector 2 is equipped with a power module for providing power supply to the processor, detector panel, detector and wireless communication module. The wireless communication and independent power supply module of the digital flat panel detector 2 provide good mobility and flexibility. The operator can freely move the detector to detect and operate without being limited by the wired connection and the position of the power socket. Such convenience improves work efficiency and convenience of operation.
Example 4
According to the X-ray imaging device for detecting defects of a power transmission line of embodiment 1, a shielding case 5 made of metal is arranged outside the X-ray machine 1, the shielding case 5 is made of tungsten metal, the shielding case 5 is surrounded by single tungsten metal to form a structure capable of completely wrapping the X-ray machine, the fixing frame 4 is in threaded connection with the bottom plate 3, the digital flat panel detector 2 comprises a detector panel, a detector, a first processor and a first wireless communication module, the first processor is connected with the detector panel, the detector and the first wireless communication module, the digital flat panel detector 2 comprises a power module, the power module is connected with the first processor, the detector panel, the detector and the first wireless communication module, the image analyzer 6 comprises a receiver, a second wireless communication module, a second processor is connected with the receiver and the second wireless communication module, the image analyzer 6 comprises a touch screen 7, a data transmission interface 8, and a data transmission interface 8.
In the present embodiment, the image analyzer 6 receives image data from the digital flat panel detector 2 through a receiver. The processor is capable of rapidly processing these image data and performing image analysis and processing in real time. The method is favorable for timely obtaining the defect detection result and the output of image analysis, and improves the working efficiency and the decision accuracy. The wireless communication module of the image analyzer 6 allows wireless communication connection with the digital flat panel detector, and real-time transmission and sharing of image data are realized. The design provides the image analyzer with better mobility and flexibility, and operators can move on site and communicate with other devices or personnel in real time. The image analyzer 6 is equipped with a touch screen 7, and can perform operations such as image presentation, image adjustment, and result viewing by touch operations. The touch screen 7 provides an intuitive and easy-to-operate interface, simplifying the operation steps and reducing the cost of training and learning. The image analyzer 6 is provided with a data transmission interface 8 for data transmission and sharing with other devices or storage media. This allows the image data to be conveniently saved, backed up and subsequently processed, providing more flexibility and extensibility. The image analyser 6 has a separate battery powered module independent of the external power source. This allows for better mobility and independence of the image analyzer 6, which can operate in different scenarios and environments, without being limited by a power outlet. At the same time, the presence of the battery also increases the stability and durability of the device.
Example 5
According to the X-ray imaging device for detecting defects of a power transmission line of embodiment 1, a shielding case 5 made of metal is arranged outside the X-ray machine 1, the shielding case 5 is made of tungsten metal, the shielding case 5 is surrounded by single tungsten metal to form a structure capable of completely wrapping the X-ray machine, the fixing frame 4 is in threaded connection with the bottom plate 3, the digital flat panel detector 2 comprises a detector panel, a detector, a first processor and a first wireless communication module, the first processor is connected with the detector panel, the detector and the first wireless communication module, the digital flat panel detector 2 comprises a power module, the power module is connected with the first processor, the detector panel, the detector and the first wireless communication module, the image analyzer 6 comprises a receiver, a second wireless communication module, a second processor is connected with the receiver and the second wireless communication module, the image analyzer 6 comprises a touch screen 7, a data transmission interface 8, the digital flat panel detector is connected with the digital flat panel detector 8, and the digital flat panel detector is provided with a data transmission interface 8, and the digital flat panel detector is connected with the digital flat panel detector 2.
In this embodiment, the presence of the protective frame provides a physical barrier and protection against damage to the digital flat panel detector 2 from external impacts, friction or accidents. The metal panel 9 has high strength and durability, and can effectively protect sensitive electronic components and equipment inside and reduce the risk of mechanical damage. The metal panel 9, as a part of the protective frame, has a good resistance to electromagnetic interference. It can shield external electromagnetic waves, interference signals and noise, provide a more stable and reliable working environment, and help to maintain the normal operation and accurate imaging of the digital flat panel detector 2. The structure of the protective frame can increase the stability of the digital flat panel detector 2. The internal component can be fixed and supported, the possibility of vibration and loosening is reduced, and a stable working platform is provided. This helps to improve accuracy and stability of imaging, and reduces degradation of image quality due to external interference.
The above embodiments are merely illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solution of the present utility model should fall within the scope of protection defined by the claims of the present utility model without departing from the spirit of the design of the present utility model.
Claims (10)
1. An X-ray imaging apparatus for transmission line defect detection, comprising: the X-ray machine is installed on one end of the bottom plate, the digital flat panel detector is installed on the other end of the bottom plate, the digital flat panel detector is fixed on the bottom plate through the fixing frame, and the digital flat panel detector is in wireless communication connection with the image analyzer.
2. An X-ray imaging apparatus for transmission line defect detection according to claim 1, wherein a shielding case made of metal is provided outside the X-ray machine.
3. An X-ray imaging apparatus for transmission line defect detection according to claim 2, wherein the shield is made of tungsten metal, and the shield is surrounded by separate tungsten metal to form a structure that completely encloses the X-ray machine.
4. The X-ray imaging apparatus for transmission line defect detection of claim 1, wherein the digital flat panel detector comprises a detector panel, a detector, a first processor, and a first wireless communication module, the first processor being coupled to the detector panel, the detector, and the first wireless communication module.
5. The X-ray imaging apparatus for transmission line defect detection of claim 4, wherein the digital flat panel detector comprises a power module coupled to the first processor, the detector panel, the detector, and the first wireless communication module.
6. The X-ray imaging apparatus for transmission line defect detection of claim 1, wherein the image analyzer comprises a receiver, a second wireless communication module, a second processor, the second processor being coupled to the receiver and the second wireless communication module.
7. The X-ray imaging apparatus for transmission line defect detection of claim 6, wherein the image analyzer comprises a touch screen, a battery, and a data transmission interface, and the second processor is connected to the touch screen, the battery, and the data transmission interface.
8. An X-ray imaging apparatus for transmission line defect detection according to claim 1, wherein the mount is screwed with the base plate.
9. An X-ray imaging device for transmission line defect detection according to claim 1, wherein the outer side wall of the digital flat panel detector is provided with a protective frame.
10. An X-ray imaging device for transmission line defect detection according to claim 9, wherein the protective frame comprises a metal panel.
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CN202322390016.5U CN220961309U (en) | 2023-09-04 | 2023-09-04 | X-ray imaging device for detecting defects of power transmission line |
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CN202322390016.5U CN220961309U (en) | 2023-09-04 | 2023-09-04 | X-ray imaging device for detecting defects of power transmission line |
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CN220961309U true CN220961309U (en) | 2024-05-14 |
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CN202322390016.5U Active CN220961309U (en) | 2023-09-04 | 2023-09-04 | X-ray imaging device for detecting defects of power transmission line |
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