CN220961269U

CN220961269U - Product appearance detection device

Info

Publication number: CN220961269U
Application number: CN202322457002.0U
Authority: CN
Inventors: 毕盛贤; 侯永明; 郭宇; 操时鹏
Original assignee: Shanghai Shize Intelligent Technology Co ltd
Current assignee: Shanghai Shize Intelligent Technology Co ltd
Priority date: 2023-09-11
Filing date: 2023-09-11
Publication date: 2024-05-14
Anticipated expiration: 2033-09-11

Abstract

The utility model discloses a product appearance detection device, which comprises a product appearance detection device body, wherein the product appearance detection device body comprises a workbench, a turntable mechanism is arranged at the top of the workbench, a PLC (programmable logic controller) is fixedly connected to the right side of the workbench, a turnover mechanism positioned on the right side of the turntable mechanism is fixedly connected to the top of the workbench, the turnover mechanism is used for turning over a product, and the turnover mechanism is electrically connected with the PLC; the turnover mechanism comprises an L-shaped supporting plate fixedly connected to the top of the workbench, and an adjustable adsorption assembly is embedded and fixed on the inner wall of the right side of the L-shaped supporting plate. According to the utility model, through a series of structural arrangements, when the appearance of the product is detected, the product can be automatically turned over, so that the front and back sides of the product can be detected, and when the product is turned over, the labor intensity is reduced, and the working efficiency is improved without manual turning over.

Description

Product appearance detection device

Technical Field

The utility model relates to the technical field of product appearance detection equipment, in particular to a product appearance detection device.

Background

After the stamping part is produced, the appearance of the stamping part needs to be detected, so that a product appearance detection device is needed, and the product appearance detection device in the prior art has the main functions of detecting product appearance defects, sizes and product radium codes and is mainly characterized in that the automatic high-efficiency, real-time detection and image data analysis transmission are realized on the premise of meeting the requirements of controllable production efficiency and quality of customers, parameters can be manually set, meanwhile, compatible model change of other types of products is met for development, the device can replace manual work, continuous production is realized, the quality is ensured, and higher economy is realized;

The product appearance detection device in the prior art can only detect one face upwards when detecting the product, and when detecting the other face, follow-up personnel are required to turn over the product independently, and the manual turning-over mode is low in working efficiency, time and labor are wasted, and the conditions are comprehensively described, so that the product appearance detection device is provided.

Disclosure of utility model

The utility model aims to solve the defects in the prior art and provides a product appearance detection device.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

The utility model provides a product appearance detection device, includes product appearance detection device body, product appearance detection device body includes the workstation, carousel mechanism is installed at the top of workstation, the right side fixedly connected with PLC controller of workstation, the top fixedly connected with of workstation is located the tilting mechanism on carousel mechanism right side, tilting mechanism is used for turning over the product, tilting mechanism and PLC controller electric connection, the principle that the PLC controller controlled tilting mechanism is prior art, do not set forth herein;

The utility model provides a tilting mechanism includes the L shape backup pad of fixed connection at the workstation top, inlay on the right side inner wall of L shape backup pad and be fixed with adjustable adsorption component, adjustable adsorption component is used for adsorbing the inside product of carousel mechanism, adjustable adsorption component's below is equipped with fixed connection at the promotion subassembly at the workstation top, the promotion subassembly is used for upwards promoting the product, front side and rear side are the recess that the opening set up have been seted up on the right side inner wall of L shape backup pad, be equipped with first silica gel sucking disc in the recess, first silica gel sucking disc can utilize its adsorption affinity to adsorb the product, the right side intercommunication of first silica gel sucking disc is fixed with the breather pipe, the breather pipe rotates and installs on the right side inner wall of recess, fixed cover is equipped with rotary driving subassembly on the breather pipe, inlay on the right side inner wall of recess is fixed with output shaft and rotary driving subassembly fixed connection's driving motor, the right side fixed mounting of L shape backup pad has first air pump, the left side of first air pump is suction end and intercommunication is fixed with the suction tube, the sealed rotation cover is established on the PLC controller electric connection of breather pipe, first air pump and suction tube and breather tube are cooperateed for reinforcing first silica gel sucking disc, suction tube, the stability to the adsorption affinity is improved.

Preferably, the adjustable adsorption component comprises a first electric telescopic rod embedded and fixed on the inner wall on the right side of the L-shaped supporting plate, the left end of an output shaft of the first electric telescopic rod is fixedly connected with a second electric telescopic rod, the bottom end of an output shaft of the second electric telescopic rod is fixedly connected with a second air pump, the bottom of the second air pump is an exhaust end and is fixedly adhered with a second silica gel sucker, the second air pump is used for blowing air inside the second silica gel sucker, the second silica gel sucker is used for carrying out negative pressure adsorption on a product, the first electric telescopic rod and the second electric telescopic rod are electrically connected with a PLC (programmable logic controller), and the first electric telescopic rod and the second electric telescopic rod are respectively used for driving the second silica gel sucker to transversely move and vertically move.

Preferably, the pushing assembly comprises a pushing plate arranged below the second silica gel sucker, a third electric telescopic rod is fixedly connected to the top of the workbench, the top end of an output shaft of the third electric telescopic rod is fixedly connected with the bottom of the pushing plate, the third electric telescopic rod is electrically connected with the PLC, and the third electric telescopic rod is used for driving the pushing plate to move vertically.

Preferably, the rotary driving assembly comprises a first gear fixedly sleeved on the vent pipe, a second gear is meshed with the top of the first gear, the left end of an output shaft of the driving motor is fixedly connected with the right side of the second gear, and the driving motor, the first gear and the second gear are matched and used for driving the vent pipe to rotate.

Preferably, a first through hole is formed in the right inner wall of the groove, a first bearing is fixedly sleeved in the first through hole, the inner side of the inner ring of the first bearing is fixedly connected with the outer side of the vent pipe, and the first bearing has the effect of rotatably mounting the vent pipe.

Preferably, the inner fixing sleeve of the vent pipe is provided with two sealing bearings, the inner side of the inner ring of each sealing bearing is fixedly connected with the outer side of the corresponding suction pipe, and the sealing bearings are used for sealing and rotating installation between the suction pipe and the vent pipe.

Preferably, the product appearance detection device body further comprises a feeding mechanism and a receiving mechanism which are fixedly connected to the left side of the workbench, the receiving mechanism is located at the rear side of the feeding mechanism, the top of the workbench is fixedly connected with a feeding manipulator and a discharging manipulator, the feeding manipulator is matched with the feeding mechanism, the discharging manipulator is matched with the receiving mechanism, the front side of the turntable mechanism is provided with a CCD detection mechanism which is arranged at the top of the workbench, and the principle that the product appearance is detected by the cooperation of the turntable mechanism, the CCD detection mechanism, the discharging manipulator, the feeding mechanism and the receiving mechanism is the prior art and is not explained herein.

Compared with the prior art, the utility model has the beneficial effects that:

1. The appearance of the product can be detected by matching the turntable mechanism, the CCD detection mechanism, the blanking manipulator, the feeding mechanism and the receiving mechanism;

2. The adjustable adsorption assembly, the first silica gel sucker, the first air pump, the suction pipe, the vent pipe, the pushing assembly, the rotary driving assembly and the driving motor are matched, so that the product can be automatically turned over without manual turning over, the labor intensity is reduced, and the working efficiency is improved;

according to the utility model, through a series of structural arrangements, when the appearance of the product is detected, the product can be automatically turned over, so that the front and back sides of the product can be detected, and when the product is turned over, the labor intensity is reduced, and the working efficiency is improved without manual turning over.

Drawings

Fig. 1 is a schematic top view of a product appearance detecting device according to the present utility model;

Fig. 2 is a schematic diagram of a front cross-sectional structure of a workbench, a turntable mechanism, a turnover mechanism and a PLC controller connector of the product appearance detecting apparatus according to the present utility model;

fig. 3 is an enlarged schematic view of the portion a in fig. 2.

In the figure: 100. a work table; 101. a turntable mechanism; 102. a CCD detection mechanism; 103. a blanking manipulator; 104. a feeding manipulator; 105. a feeding mechanism; 106. a material receiving mechanism; 107. a turnover mechanism; 108. a PLC controller; 1. an L-shaped support plate; 2. a second electric telescopic rod; 3. a first electric telescopic rod; 4. a second air pump; 5. a second silica gel sucker; 6. a push plate; 7. a third electric telescopic rod; 8. a groove; 9. a first silicone suction cup; 10. a vent pipe; 11. a first gear; 12. a second gear; 13. a driving motor; 14. a first air pump; 15. and (3) sucking pipe.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Referring to fig. 1-3, a product appearance detection device comprises a product appearance detection device body, wherein the product appearance detection device body comprises a workbench 100, a turntable mechanism 101 is installed at the top of the workbench 100, a PLC (programmable logic controller) 108 is fixedly connected to the right side of the workbench 100, a turnover mechanism 107 positioned on the right side of the turntable mechanism 101 is fixedly connected to the top of the workbench 100, the turnover mechanism 107 is used for turning over a product, the turnover mechanism 107 is electrically connected with the PLC 108, the principle that the PLC 108 controls the turnover mechanism 107 is not described in the prior art, the product appearance detection device body further comprises a feeding mechanism 105 and a receiving mechanism 106 which are fixedly connected to the left side of the workbench 100, the receiving mechanism 106 is positioned at the rear side of the feeding mechanism 105, a feeding manipulator 104 and a discharging manipulator 103 are fixedly connected to the top of the workbench 100, the discharging manipulator 103 is matched with the feeding mechanism 105, a CCD detection mechanism 102 installed at the top of the workbench 100 is arranged at the front side of the turntable mechanism 101, and the CCD detection mechanism 103 is used for detecting the product appearance by the turntable mechanism 101, the CCD detection mechanism 102, the discharging manipulator 104 and the discharging manipulator 106 are not described in the prior art;

the turnover mechanism 107 comprises an L-shaped supporting plate 1 fixedly connected to the top of the workbench 100, an adjustable adsorption assembly is fixedly embedded on the right inner wall of the L-shaped supporting plate 1, the adjustable adsorption assembly comprises a first electric telescopic rod 3 embedded and fixed on the right inner wall of the L-shaped supporting plate 1, a first embedded hole for fixedly installing the first electric telescopic rod 3 is formed in the right inner wall of the L-shaped supporting plate 1, a second electric telescopic rod 2 is fixedly connected to the left end of an output shaft of the first electric telescopic rod 3, a second air pump 4 is fixedly connected to the bottom end of the output shaft of the second electric telescopic rod 2, the bottom of the second air pump 4 is an exhaust end and is fixedly adhered with a second silica gel sucker 5, the second air pump 4 is used for blowing air inside the second silica gel sucker 5, the second silica gel sucker 5 is used for carrying out negative pressure adsorption on products, the first electric telescopic rod 3 and the second electric telescopic rod 2 are electrically connected with the PLC controller 108, and the first electric telescopic rod 3 and the second electric telescopic rod 2 are respectively used for driving the second silica gel sucker 5 to move transversely and vertically;

A pushing component fixedly connected to the top of the workbench 100 is arranged below the second silica gel sucker 5, wherein the pushing component comprises a push plate 6 arranged below the second silica gel sucker 5, the top of the workbench 100 is fixedly connected with a third electric telescopic rod 7, the top end of an output shaft of the third electric telescopic rod 7 is fixedly connected with the bottom of the push plate 6, the third electric telescopic rod 7 is electrically connected with a PLC (programmable logic controller) 108, and the third electric telescopic rod 7 is used for driving the push plate 6 to move vertically;

The right inner wall of the L-shaped supporting plate 1 is provided with a groove 8 with openings on the front side and the rear side, a first silica gel sucker 9 is arranged in the groove 8, the first silica gel sucker 9 can absorb products by utilizing the absorption force of the first silica gel sucker 9, the right side of the first silica gel sucker 9 is fixedly connected with a vent pipe 10, the vent pipe 10 is rotatably arranged on the right inner wall of the groove 8, the right inner wall of the groove 8 is provided with a first through hole, a first bearing is fixedly sleeved in the first through hole, the inner side of an inner ring of the first bearing is fixedly connected with the outer side of the vent pipe 10, the first bearing plays a role in rotatably mounting the vent pipe 10, a rotary driving assembly is fixedly sleeved on the vent pipe 10, a driving motor 13 with an output shaft fixedly connected with the rotary driving assembly is embedded on the right inner wall of the groove 8, the inner wall of the first groove is fixedly connected with the outer side of the driving motor 13, the rotary driving assembly comprises a first gear 11 fixedly sleeved on the vent pipe 10, the top of the first gear 11 is meshed with a second gear 12, the left end of the driving motor 13 is fixedly connected with the right side of the second gear 12, and the first gear 11 is matched with the first gear 12 for rotation;

The right side fixed mounting of L shape backup pad 1 has first air pump 14, wherein the right side fixedly connected with supporting shoe of L shape backup pad 1, the top of supporting shoe and the bottom fixed connection of first air pump 14, the supporting shoe is used for supporting fixedly first air pump 14, the left side of first air pump 14 is the suction end and communicates fixedly with suction tube 15, the sealed rotation cover of breather pipe 10 is established on suction tube 15, wherein the fixed cover in breather pipe 10 is equipped with two sealed bearings, sealed bearing's inner circle inboard and the outside fixed connection of suction tube 15, sealed bearing plays the sealed rotation installation between supply suction tube 15 and breather pipe 10, first air pump 14 and PLC controller 108 electric connection, first air pump 14, suction tube 15 and breather pipe 10 cooperate, be used for reinforcing the adsorption force of first silica gel sucking disc 9 to the product, improve adsorption stability, the utility model is through the setting of a series of structures, can be when detecting the outward appearance of product, and automatically carry out the turn-over operation to the product, and then can detect the positive and negative of product, when turning over, manual turn over is not needed, work intensity is reduced, work efficiency is improved.

Working principle: when the device is used, the principle of detecting the appearance of a product by matching the turntable mechanism 101, the CCD detection mechanism 102, the blanking manipulator 103, the feeding manipulator 104, the feeding mechanism 105 and the receiving mechanism 106 is the prior art, and is not explained herein, when the other surface of the product needs to be detected in the detection process, the PLC controller 108 is utilized to control the opening strokes and the opening intervals of the first electric telescopic rod 3, the second electric telescopic rod 2 and the third electric telescopic rod 7 and the opening intervals of the first air pump 14 and the second air pump 4 according to the field use requirement, and the basic programming parameter control mode which is well known to the person skilled in the art is a conventional means or common sense and is not repeated herein;

When the product is turned over, the first electric telescopic rod 3 is controlled to be started positively, the output shaft of the first electric telescopic rod 3 drives the second electric telescopic rod 2 to move leftwards, when the second electric telescopic rod 2 drives the second silica gel sucker 5 to move leftwards to the upper part of the product through the second air pump 4, the first electric telescopic rod 3 is controlled to be closed and the second electric telescopic rod 2 is controlled to be opened positively, when the output shaft of the second electric telescopic rod 2 drives the second silica gel sucker 5 to move downwards to be in contact with the product through the second air pump 4, the second silica gel sucker 5 which continuously moves downwards extrudes the product, the extrusion force enables the second silica gel sucker 5 to deform and generate negative pressure to adsorb the product, after adsorption, the second electric telescopic rod 2 is started reversely, the same principle is opposite to the movement process of starting the second electric telescopic rod 2 positively, the second silica gel sucker 5 is converted into upward movement and is adsorbed to move out of the turntable mechanism 101, after the upward movement, the first electric telescopic rod 3 is reversely started, when the second silica gel sucker 5 adsorbs the product to move rightward to be in contact with the left side of the first silica gel sucker 9, the product continues to move rightward to extrude the first silica gel sucker 9, the first silica gel sucker 9 deforms and primarily adsorbs the product, the first air pump 14 and the second air pump 4 are started, the second air pump 4 blows air into the second silica gel sucker 5, the adsorption fixing state of the second silica gel sucker 5 to the product is relieved, the first silica gel sucker 9 is sucked by the suction end of the first air pump 14 through the suction pipe 15 and the vent pipe 10 in sequence, the adsorption force of the first silica gel sucker 9 to the product is increased under the suction force, the second electric telescopic rod 2 is started in the reverse direction, the second silica gel sucker 5 is converted into upward movement and separated from the product, the driving motor 13 is started, the output shaft of the driving motor 13 drives the second gear 12 to rotate, the second gear 12 drives the first gear 11 meshed with the second gear 11 to rotate, the first gear 11 drives the first silica gel sucker 9 to rotate through the vent pipe 10, the first silica gel sucker 9 drives the product to rotate to turn over the product, after turning over 180 degrees, the driving motor 13 is stopped, the first air pump 14 is stopped, the third electric telescopic rod 7 is started in the forward direction, the output shaft of the third electric telescopic rod 7 drives the push plate 6 to move upwards, the push plate 6 pushes the product upwards, the product slides upwards along the left side of the first silica gel sucker 9 under the pushing force and is staggered with the first silica gel sucker 9, when the product moves upwards to contact with the bottom of the second silica gel sucker 5, the product which continues to move upwards extrudes the second silica gel sucker 5, after the second silica gel sucker 5 adsorbs the product, the first electric telescopic rod 3 is started forward again, so that the second silica gel sucker 5 adsorbs the product to move leftwards to the upper part of the turntable mechanism 101, the second electric telescopic rod 2 is started forward, the second silica gel sucker 5 drives the adsorbed product to move into the turntable mechanism 101, the second air pump 4 is started, the second air pump 4 blows the second silica gel sucker 5, under the blowing of the air, the second silica gel sucker 5 is separated from the product, the bottom surface of the product is turned upwards, automatic turn-over operation of the product is realized, manual turn-over of the product is not needed, the labor intensity is reduced, the work efficiency is improved, when the next product needs to be turned over, the operation can be repeated, and the next product can be turned over;

The PLC controller 108, the turntable mechanism 101, the CCD detection mechanism 102, the discharging manipulator 103, the feeding manipulator 104, the feeding mechanism 105, the receiving mechanism 106, the first electric telescopic rod 3, the second electric telescopic rod 2, the third electric telescopic rod 7, the first air pump 14 and the second air pump 4 are all well known to those skilled in the art, and all belong to conventional means or well known methods, and can be arbitrarily selected by those skilled in the art according to the needs or convenience of the conventional means or well known methods, and in addition, the control of the opening stroke and the opening interval time of the first electric telescopic rod 3, the second electric telescopic rod 2 and the third electric telescopic rod 7 by the PLC controller 108 and the control of the opening interval time of the first air pump 14 and the second air pump 4 are all basic programming parameter control modes well known to those skilled in the art, and are not repeated herein.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims

1. The product appearance detection device comprises a product appearance detection device body, wherein the product appearance detection device body comprises a workbench (100), a turntable mechanism (101) is arranged at the top of the workbench (100), and the product appearance detection device is characterized in that a PLC (programmable logic controller) 108 is fixedly connected to the right side of the workbench (100), a turnover mechanism 107 positioned on the right side of the turntable mechanism 101 is fixedly connected to the top of the workbench (100), and the turnover mechanism 107 is electrically connected with the PLC 108;

The turnover mechanism (107) comprises an L-shaped supporting plate (1) fixedly connected to the top of the workbench (100), an adjustable adsorption assembly is fixedly embedded on the right inner wall of the L-shaped supporting plate (1), a pushing assembly fixedly connected to the top of the workbench (100) is arranged below the adjustable adsorption assembly, a groove (8) which is arranged on the front side and the rear side is opened is formed in the right inner wall of the L-shaped supporting plate (1), a first silica gel sucker (9) is arranged in the groove (8), a vent pipe (10) is fixedly communicated with the right side of the first silica gel sucker (9), the vent pipe (10) is rotatably installed on the right inner wall of the groove (8), a rotary driving assembly is fixedly sleeved on the vent pipe (10), a driving motor (13) which is fixedly embedded on the right inner wall of the groove (8) and is fixedly connected with the output shaft and the rotary driving assembly, a first air pump (14) is fixedly installed on the right side of the L-shaped supporting plate (1), the left side of the first air pump (14) is a suction end and is fixedly communicated with a suction pipe (15), the vent pipe (10) is rotatably sleeved on the suction pipe (15), and the first air pump (14) is electrically connected with the PLC.

2. The product appearance detection device according to claim 1, wherein the adjustable adsorption component comprises a first electric telescopic rod (3) embedded and fixed on the right inner wall of the L-shaped supporting plate (1), the left end of an output shaft of the first electric telescopic rod (3) is fixedly connected with a second electric telescopic rod (2), the bottom end of an output shaft of the second electric telescopic rod (2) is fixedly connected with a second air pump (4), the bottom of the second air pump (4) is an exhaust end and is fixedly adhered with a second silica gel sucker (5), and the first electric telescopic rod (3) and the second electric telescopic rod (2) are electrically connected with a PLC (108).

3. The product appearance detection device according to claim 2, wherein the pushing assembly comprises a push plate (6) arranged below the second silica gel sucker (5), a third electric telescopic rod (7) is fixedly connected to the top of the workbench (100), the top end of an output shaft of the third electric telescopic rod (7) is fixedly connected with the bottom of the push plate (6), and the third electric telescopic rod (7) is electrically connected with the PLC (108).

4. A product appearance detecting device according to claim 3, wherein the rotary driving assembly comprises a first gear (11) fixedly sleeved on the vent pipe (10), a second gear (12) is meshed with the top of the first gear (11), and the left end of an output shaft of the driving motor (13) is fixedly connected with the right side of the second gear (12).

5. The product appearance detection device according to claim 1, wherein a first through hole is formed in the right inner wall of the groove (8), a first bearing is fixedly sleeved in the first through hole, and the inner side of the inner ring of the first bearing is fixedly connected with the outer side of the vent pipe (10).

6. The product appearance detection device according to claim 1, wherein the inner fixing sleeve of the ventilation pipe (10) is provided with two sealing bearings, and the inner side of the inner ring of each sealing bearing is fixedly connected with the outer side of the suction pipe (15).

7. The product appearance detection device according to claim 1, wherein the product appearance detection device body further comprises a feeding mechanism (105) and a receiving mechanism (106) which are fixedly connected to the left side of the workbench (100), the receiving mechanism (106) is located at the rear side of the feeding mechanism (105), a feeding manipulator (104) and a discharging manipulator (103) are fixedly connected to the top of the workbench (100), the feeding manipulator (104) is matched with the feeding mechanism (105), the discharging manipulator (103) is matched with the receiving mechanism (106), and a CCD detection mechanism (102) mounted at the top of the workbench (100) is arranged at the front side of the turntable mechanism (101).