CN220959542U - Transverse discharging mechanism of mesh belt furnace - Google Patents
Transverse discharging mechanism of mesh belt furnace Download PDFInfo
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- CN220959542U CN220959542U CN202322237953.7U CN202322237953U CN220959542U CN 220959542 U CN220959542 U CN 220959542U CN 202322237953 U CN202322237953 U CN 202322237953U CN 220959542 U CN220959542 U CN 220959542U
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- 238000007599 discharging Methods 0.000 title abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 41
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 10
- 238000005516 engineering process Methods 0.000 claims description 2
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a horizontal discharging mechanism of a mesh belt furnace, which comprises front process equipment and back process equipment, wherein the front process equipment is arranged at the top of the back process equipment, the horizontal discharging mechanism also comprises a mechanical frame, a receiving hopper and a conveying belt are fixedly arranged on the mechanical frame, one side wall of the receiving hopper and one side wall of the conveying belt are abutted against each other, a plurality of pulleys are arranged at the bottom of the mechanical frame, a worm gear reducer is fixedly arranged on one side wall of the mechanical frame, the worm gear reducer is used for driving the conveying belt to convey workpieces, an adjustable supporting frame is arranged at the bottom of the mechanical frame, the adjustable supporting frame is used for vertically adjusting the height of the mechanical frame to enable the mechanical frame to be in a horizontal state, the bottom of the adjustable supporting frame is provided with casters, the casters are connected with the adjustable supporting frame through bolt assemblies, and a guide rail is arranged at the bottom of the pulleys and is in sliding connection with the guide rail.
Description
Technical Field
The utility model belongs to the technical field of mechanical equipment of a mesh belt furnace, and particularly relates to a transverse discharging mechanism of the mesh belt furnace.
Background
The mesh belt furnace is a sintering furnace in which parts are continuously conveyed in the furnace by a mesh belt protected by a muffle. The method is mainly used for sintering the powder metallurgy product, reducing the metal powder and presintering, sintering or heat treatment process of the electronic product in protective atmosphere or air.
The whole set of equipment consists of three parts, namely a furnace body, a mesh belt transmission system and a temperature control system. The furnace body comprises a feeding section, a presintering section, a sintering section, a slow cooling section, a water cooling section and a discharging section. The net belt transmission system consists of a high temperature resistant net belt, a transmission device and the like. The running speed of the net belt is regulated by a frequency converter, and a digital display type net belt speed measuring device is configured; the speed of the net belt can be directly read; the temperature control system consists of a thermocouple, a digital display type intelligent PID regulator and a silicon controlled rectifier, so that a closed-loop control system is formed, and automatic and accurate temperature control can be realized; the heating element adopts FEC ceramic heating plate or ceramic heating rod, the temperature control system adopts Japanese inlet multistage intelligent program temperature controller to control, the data communication interface can be configured according to the requirement, the frequency conversion is stepless, the speed is regulated, the heat-resistant steel mesh belt is conveyed, and the design concept of a large wrap angle tensioning wheel ensures stable product conveying.
The existing mesh belt furnace equipment is provided with a receiving hopper adjacent to a conveying belt, when the workpiece is quenched and needs subsequent process treatment, the receiving hopper is positioned below the previous process equipment, the workpiece is conveyed to the subsequent process equipment, when the workpiece is quenched and does not need subsequent process treatment, the conveying belt is positioned below the previous process equipment by manually pushing the device, the workpiece can be directly conveyed to the hopper through the conveying belt, and the existing scheme is that a detachable right-angle hopper is additionally arranged between the previous process equipment and the subsequent process equipment manually, and the hopper is manually installed or removed, so that the replacement time is long, the labor intensity of workers is high, and the production efficiency is influenced.
Therefore, the utility model provides the transverse discharging mechanism of the mesh belt furnace, which can accelerate the switching speed, improve the production efficiency and reduce the labor intensity of workers.
Disclosure of utility model
In view of the above-mentioned problems with the background art, the present utility model has as its object: aims at providing a transverse discharging mechanism of a mesh belt furnace.
In order to achieve the technical purpose, the utility model adopts the following technical scheme:
The utility model provides a horizontal discharge mechanism of guipure stove, includes preceding process equipment and back process equipment, preceding process equipment set up in back process equipment top still includes mechanical frame, mechanical frame is last to have set firmly to connect hopper and conveyer belt, connect hopper one side wall and conveyer belt one side wall to support each other, mechanical frame bottom is equipped with a plurality of pulley, set firmly worm gear reducer on the mechanical frame one side wall, worm gear reducer is used for the drive conveyer belt carries the work piece, mechanical frame bottom is equipped with adjustable support frame, adjustable support frame is used for adjusting from top to bottom in the vertical direction mechanical frame's height makes mechanical frame keeps the horizontality, adjustable support frame bottom is equipped with the truckle, the truckle pass through the bolt subassembly with adjustable support frame is connected, the pulley bottom is equipped with the guide rail, the pulley with guide rail sliding connection, the guide rail bottom with back process equipment fixed connection.
Further limited, the total number of pulleys is six, and three pulleys are respectively arranged on the left side wall and the right side wall of the mechanical frame, so that the mechanical frame can conveniently move on the guide rail by arranging the pulleys on the two side walls of the mechanical frame respectively, and the supportability of the three pulleys is more reliable.
Further, the guide edges are fixedly arranged on the side walls of the pulleys, and the mechanical frame can be ensured not to incline or fall down due to the fact that the guide edges are arranged in the pushing process.
Further defined, the number of casters is two.
Further, the parking piece that can lock the truckle is all provided with on each truckle, the parking piece with leave certain clearance between the truckle, such structural design, after the device is adjusted, locking parking piece makes the truckle fixed, can prevent to lead to the device to remove because of mechanical vibration or maloperation.
Further limited, be equipped with the converter on the mechanical frame lateral wall, the converter is used for adjusting the conveying speed of conveyer belt, and such structural design is through converter regulation speed, can satisfy the time requirement of different production technologies.
The utility model has the beneficial effects that: compared with the prior art that a detachable right-angle hopper is additionally arranged between the front process equipment and the rear process equipment by manpower, the hopper is manually installed or removed, the replacement time is long, the labor intensity of workers is high, and the production efficiency is affected; the utility model sets up the pulley with leading edge in the bottom of the mechanical frame, the pulley is connected with guide rail that is fixed on the back process equipment in a sliding way, set up the truckle in the bottom of the adjustable support frame; the scheme accelerates the switching speed and improves the production efficiency, thereby reducing the labor intensity of workers.
Drawings
The utility model can be further illustrated by means of non-limiting examples given in the accompanying drawings;
FIG. 1 is a schematic diagram of a cross-discharging mechanism of a mesh belt furnace according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a cross discharging mechanism embodiment 1 of a mesh belt furnace;
FIG. 3 is a schematic diagram of a cross discharging mechanism embodiment 2 of a mesh belt furnace;
The main reference numerals are as follows: the device comprises a mechanical frame 1, pulleys 2, a worm gear reducer 3, an adjustable support frame 4, casters 5, a guide rail 6, a guide edge 7, a parking piece 8, a receiving hopper 9, a conveying belt 10, front process equipment 11, rear process equipment 12 and a frequency converter 13.
Detailed Description
In order that those skilled in the art will better understand the present utility model, the following technical scheme of the present utility model will be further described with reference to the accompanying drawings and examples.
As shown in fig. 1, the horizontal discharging mechanism of the mesh belt furnace comprises a front process device 11 and a rear process device 12, wherein the front process device 11 is arranged at the top of the rear process device 12, the horizontal discharging mechanism further comprises a mechanical frame 1, a receiving hopper 9 and a conveying belt 10 are fixedly arranged on the mechanical frame 1 through welding, one side wall of the receiving hopper 9 and one side wall of the conveying belt 10 are abutted against each other, a plurality of pulleys 2 are arranged at the bottom of the mechanical frame 1, a worm gear reducer 3 is fixedly arranged on one side wall of the mechanical frame 1 through welding, the worm gear reducer 3 is used for driving the conveying belt 10 to convey workpieces, an adjustable supporting frame 4 is fixedly arranged at the bottom of the mechanical frame 1 through welding, the adjustable supporting frame 4 is used for vertically adjusting the height of the mechanical frame 1, the bottom of the adjustable supporting frame 4 is connected with a truckle 5 through a bolt assembly, the truckle 5 is connected with the adjustable supporting frame through a bolt assembly, a guide rail 6 is arranged at the bottom of the pulleys 2, the pulleys 2 are slidably connected with the guide rail 6, and the bottom of the guide rail 6 is fixedly arranged with the rear process device 12 through welding.
The use process of the embodiment is as follows:
When the device is used, two guide rails 6 are required to be reliably welded and fixed in the subsequent process equipment, the device is integrally installed on the guide rails 6, the device is integrally adjusted to be in a horizontal state through the adjustable support frame 4, when the hopper 9 or the conveyer belt 10 is required to work, an operator pushes the device to the lower part of the previous process equipment 11, and pushes the device in the horizontal direction, as the bottom of the device is provided with the truckles 5 and the pulleys 2, the pulleys 2 are in sliding connection with the guide rails 6, the pulleys 2 with the guide edges 7 are provided with the guide edges 7, the device can be ensured to move along the guide rails 6 without inclining or falling in the pushing process, and after the device reaches a designated position, the parking piece 8 on the truckles 5 is locked, so that the device is prevented from moving due to vibration, misoperation and the like;
As shown in fig. 2 (state 1), when the receiving hopper 9 is positioned below the previous process equipment 11, the workpiece can firstly enter the receiving hopper 9 and then carry out the subsequent treatment process;
As shown in fig. 3 (state 2), when one side of the conveyor belt 10 is located below the previous process equipment 11, the workpiece can be directly discharged through the conveyor belt 10, the conveyor belt 10 is driven by the worm reducer 3, and the speed can be regulated through the frequency converter 13, so as to meet the time requirements of different production processes.
Preferably, the total number of the pulleys 2 is six, and the three pulleys 2 are respectively arranged on the left side wall and the right side wall of the machine frame 1, so that the supporting performance of the three pulleys 2 is more reliable by arranging the pulleys 2 on the two side walls of the machine frame 1 respectively, thereby being convenient for the machine frame 1 to move on the guide rail 6. The number of the pulleys 2 may be practically specified according to the specific situation, and is not limited to 6.
Preferably, the side walls of each pulley 2 are fixedly provided with the guide edges 7, and by the structural design, the mechanical frame 1 can be ensured not to incline or fall down when being moved along the guide rail 6 in the pushing process by arranging the guide edges 7. The width of the pulley 2 can in practice also be specifically adjusted as the case may be, to ensure a complete fit of the pulley 2 with the guide rail 6.
Preferably, the number of casters 5 is two.
Preferably, each caster 5 is provided with a parking piece 8 capable of locking the caster 5, and a certain gap is reserved between the parking piece 8 and the caster 5, so that the parking piece 8 is locked after the device is adjusted, the casters 5 are fixed, and the device can be prevented from moving due to mechanical vibration or misoperation.
Preferably, the side wall of the mechanical frame 1 is provided with a frequency converter 13, and the frequency converter 13 is used for adjusting the conveying speed of the conveying belt 10, so that the time requirements of different production processes can be met through the structural design that the speed is adjusted by the frequency converter 13.
The above embodiments are merely illustrative of the principles of the present utility model and its effectiveness, and are not intended to limit the utility model. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the utility model. Accordingly, it is intended that all equivalent modifications and variations of the utility model be covered by the claims of this utility model, which are within the skill of those skilled in the art, can be made without departing from the spirit and scope of the utility model disclosed herein.
Claims (6)
1. The utility model provides a horizontal discharge mechanism of guipure stove, includes preceding process equipment (11) and back pass process equipment (12), preceding process equipment (11) set up in back pass process equipment (12) top, its characterized in that: still include mechanical frame (1), mechanical frame (1) is last to have set firmly and to connect hopper (9) and conveyer belt (10), connect hopper (9) lateral wall and conveyer belt (10) lateral wall to support each other and lean on, mechanical frame (1) bottom is equipped with a plurality of pulley (2), set firmly worm gear reducer (3) on mechanical frame (1) lateral wall, worm gear reducer (3) are used for the drive conveyer belt (10) carry the work piece, mechanical frame (1) bottom is equipped with adjustable support frame (4), adjustable support frame (4) are used for adjusting from top to bottom in the vertical direction the height of mechanical frame (1) makes mechanical frame (1) keep the horizontality, adjustable support frame (4) bottom is equipped with truckle (5), truckle (5) through the bolt assembly with adjustable support frame is connected, pulley (2) bottom is equipped with guide rail (6), pulley (2) with guide rail (6) sliding connection, guide rail (6) bottom with back technology equipment (12) fixed connection.
2. A belt furnace cross discharge mechanism according to claim 1, wherein: the total number of the pulleys (2) is six, and three pulleys (2) are respectively arranged on the left side wall and the right side wall of the mechanical frame (1).
3. A belt furnace cross discharge mechanism according to claim 2, wherein: guide edges (7) are fixedly arranged on the side walls of the pulleys (2).
4. A belt furnace cross discharge mechanism according to claim 1, wherein: the number of the casters (5) is two.
5. The belt furnace cross discharge mechanism of claim 4, wherein: each caster wheel (5) is provided with a parking piece (8) capable of locking the caster wheel (5), and a certain gap is reserved between the parking piece (8) and the caster wheel (5).
6. A belt furnace cross discharge mechanism according to claim 1, wherein: a frequency converter (13) is arranged on the side wall of the mechanical frame (1), and the frequency converter (13) is used for adjusting the conveying speed of the conveying belt (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322237953.7U CN220959542U (en) | 2023-08-18 | 2023-08-18 | Transverse discharging mechanism of mesh belt furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322237953.7U CN220959542U (en) | 2023-08-18 | 2023-08-18 | Transverse discharging mechanism of mesh belt furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220959542U true CN220959542U (en) | 2024-05-14 |
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ID=90978849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322237953.7U Active CN220959542U (en) | 2023-08-18 | 2023-08-18 | Transverse discharging mechanism of mesh belt furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220959542U (en) |
-
2023
- 2023-08-18 CN CN202322237953.7U patent/CN220959542U/en active Active
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