CN220944617U - A polishing device for needle tip processing - Google Patents
A polishing device for needle tip processing Download PDFInfo
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- CN220944617U CN220944617U CN202323018689.4U CN202323018689U CN220944617U CN 220944617 U CN220944617 U CN 220944617U CN 202323018689 U CN202323018689 U CN 202323018689U CN 220944617 U CN220944617 U CN 220944617U
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- 238000005498 polishing Methods 0.000 title claims abstract description 56
- 239000011347 resin Substances 0.000 claims abstract description 27
- 229920005989 resin Polymers 0.000 claims abstract description 27
- 239000000919 ceramic Substances 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
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- Polishing Bodies And Polishing Tools (AREA)
Abstract
本实用新型提供了一种用于针尖加工的抛光设备,属于针尖抛光设备的技术领域,包括抛光磨削机构,抛光磨削机构包括基座、支撑架和转动板,转动板一侧通过螺栓安装有手柄,且手柄上设置有电机,电机的输出端设置有砂轮抛光组件,砂轮抛光组件包括陶瓷砂轮和树脂砂轮,陶瓷砂轮的外缘一侧设置有第一斜面部、平面部和第二斜面部,树脂砂轮的外缘两侧均为圆角部,通过本实用新型,实现了将不同材质的砂轮进行组合,使得在对针尖的加工过程中,可用陶瓷材质的砂轮对针尖进行粗加工,用树脂材质的砂轮进行精加工,不仅提高了对针尖的打磨抛光的效率,还降低了对树脂材质的砂轮的磨损,减少了更换次数,降低了成本。
The utility model provides a polishing device for needle tip processing, belonging to the technical field of needle tip polishing devices, comprising a polishing and grinding mechanism, the polishing and grinding mechanism comprising a base, a support frame and a rotating plate, a handle is installed on one side of the rotating plate through bolts, and a motor is arranged on the handle, a grinding wheel polishing assembly is arranged at the output end of the motor, the grinding wheel polishing assembly comprises a ceramic grinding wheel and a resin grinding wheel, a first inclined portion, a plane portion and a second inclined portion are arranged on one side of the outer edge of the ceramic grinding wheel, and both sides of the outer edge of the resin grinding wheel are rounded portions. Through the utility model, it is achieved to combine grinding wheels of different materials, so that in the process of processing the needle tip, the ceramic grinding wheel can be used to perform rough processing on the needle tip, and the resin grinding wheel can be used for fine processing, which not only improves the efficiency of grinding and polishing the needle tip, but also reduces the wear of the resin grinding wheel, reduces the number of replacements, and reduces the cost.
Description
技术领域Technical Field
本实用新型主要涉及针尖抛光设备的技术领域,具体为一种用于针尖加工的抛光设备。The utility model mainly relates to the technical field of needle tip polishing equipment, in particular to a polishing equipment used for needle tip processing.
背景技术Background technique
抛光设备是指专门对物体(如金器,铁器)表面进行磨擦,使物体表面变的光滑的一种机械,如:市场上有各种各样的抛光机,托盘离心式抛光机,超声波抛光机等都是一种处理物体表面的机械设备,在对针尖的加工过程中,需要用到抛光设备来进行抛光打磨,主要通过粗加工和精加工两次完成对针尖的抛光。Polishing equipment refers to a machine that is specially used to rub the surface of an object (such as gold or iron) to make the surface smooth. For example, there are various polishing machines on the market, such as tray centrifugal polishing machines and ultrasonic polishing machines, which are all mechanical equipment for processing the surface of objects. In the process of processing the needle tip, polishing equipment is needed for polishing and grinding. The polishing of the needle tip is mainly completed through rough processing and fine processing.
目前现有的针尖抛光设备中,主要是通过树脂砂轮进行磨削抛光,因为树脂砂轮具有较好的弹性抛光性能和自锐性,在磨削时效率较高,且同时容错率也高,适合对于针尖这种精度要求较高的地方进行作业,但是这种砂轮一旦在打磨的过程中温度较高,砂砾就会容易脱落,砂轮失去正确的外形,无法进行使用,故在加工针尖的过程中,磨损较大,导致更换的较为频繁,成本较高。The existing needle tip polishing equipment mainly uses resin grinding wheels for grinding and polishing, because the resin grinding wheels have good elastic polishing performance and self-sharpening, high efficiency during grinding, and high fault tolerance, which is suitable for operations in places with high precision requirements such as needle tips. However, once the temperature of this grinding wheel is high during the grinding process, the grit will easily fall off, the grinding wheel loses its correct shape and cannot be used. Therefore, in the process of processing the needle tip, it wears out more, resulting in more frequent replacement and higher cost.
实用新型内容Utility Model Content
本实用新型技术方案针对现有技术解决方案过于单一的技术问题,提供了显著不同于现有技术的解决方案,具体地本实用新型主要提供了一种用于针尖加工的抛光设备,用以解决上述背景技术中提出的目前在对针尖的抛光作业中,对树脂砂轮的耗损加大,导致更换较为频繁,成本较高的技术问题。The technical solution of the utility model is aimed at the technical problem that the existing technical solution is too single, and provides a solution that is significantly different from the existing technology. Specifically, the utility model mainly provides a polishing device for needle tip processing, which is used to solve the technical problem raised in the above background technology that in the current polishing operation of the needle tip, the resin grinding wheel is worn out more frequently, resulting in high cost.
本实用新型解决上述技术问题采用的技术方案为:The technical solution adopted by the utility model to solve the above technical problems is:
一种用于针尖加工的抛光设备,包括抛光磨削机构,所述抛光磨削机构包括基座,所述基座上表面一侧设置有支撑架,所述支撑架通过转轴转动连接有转动板,所述转动板一侧通过螺栓安装有手柄,且手柄上设置有电机,所述电机的输出端设置有砂轮抛光组件,所述砂轮抛光组件包括陶瓷砂轮和树脂砂轮,所述陶瓷砂轮的外缘一侧设置有第一斜面部、平面部和第二斜面部,且第一斜面部的角度倾斜程度小于第二斜面部,所述树脂砂轮的外缘两侧均为圆角部。A polishing device for needle tip processing includes a polishing and grinding mechanism, the polishing and grinding mechanism includes a base, a support frame is arranged on one side of the upper surface of the base, the support frame is rotatably connected to a rotating plate through a rotating shaft, a handle is installed on one side of the rotating plate through bolts, and a motor is arranged on the handle, a grinding wheel polishing assembly is arranged at the output end of the motor, the grinding wheel polishing assembly includes a ceramic grinding wheel and a resin grinding wheel, a first inclined portion, a plane portion and a second inclined portion are arranged on one side of the outer edge of the ceramic grinding wheel, and the inclination angle of the first inclined portion is smaller than that of the second inclined portion, and both sides of the outer edge of the resin grinding wheel are rounded portions.
进一步的,所述陶瓷砂轮和树脂砂轮的中心位置均设置有第一圆孔,且第一圆孔的周围等间距环绕设置有多个第二圆孔。Furthermore, a first circular hole is arranged at the center of the ceramic grinding wheel and the resin grinding wheel, and a plurality of second circular holes are arranged around the first circular hole at equal intervals.
进一步的,所述树脂砂轮的第一圆孔周围设置有连接凸块,且每个所述连接凸块均卡接有连接凹槽,所述连接凹槽设置在陶瓷砂轮上。Furthermore, connecting protrusions are arranged around the first circular hole of the resin grinding wheel, and each of the connecting protrusions is clamped with a connecting groove, and the connecting groove is arranged on the ceramic grinding wheel.
进一步的,所述抛光磨削机构还包括挡片,所述挡片通过螺栓将砂轮抛光组件安装在电机的输出端上。Furthermore, the polishing and grinding mechanism also includes a baffle, and the baffle mounts the grinding wheel polishing assembly on the output end of the motor through bolts.
进一步的,所述支撑架上设置有弹簧,且所述弹簧一端与转动板连接。Furthermore, a spring is provided on the support frame, and one end of the spring is connected to the rotating plate.
进一步的,所述基座上表面另一侧设置有集屑槽。Furthermore, a chip collecting groove is provided on the other side of the upper surface of the base.
与现有技术相比,本实用新型的有益效果为:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过设置的基座、支撑架、转动板、手柄、电机、弹簧、挡片、陶瓷砂轮和树脂砂轮,实现了将不同材质的砂轮进行组合,并进行驱动,使得在对针尖的加工过程中,可用陶瓷材质的砂轮对针尖进行粗加工,用树脂材质的砂轮进行精加工,不仅提高了对针尖的打磨抛光的效率,还降低了对树脂材质的砂轮的磨损,减少了更换次数,降低了成本,并且方便安装,具有一定的实用价值。The utility model realizes the combination and driving of grinding wheels of different materials through the arranged base, support frame, rotating plate, handle, motor, spring, baffle, ceramic grinding wheel and resin grinding wheel. In the process of machining the needle tip, the ceramic grinding wheel can be used for rough machining of the needle tip, and the resin grinding wheel can be used for fine machining. This not only improves the efficiency of grinding and polishing the needle tip, but also reduces the wear of the resin grinding wheel, reduces the number of replacements, reduces the cost, is easy to install, and has certain practical value.
以下将结合附图与具体的实施例对本实用新型进行详细的解释说明。The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的整体分解结构示意图;FIG2 is a schematic diagram of the overall exploded structure of the present invention;
图3为本实用新型的砂轮抛光组件分解结构示意图;FIG3 is a schematic diagram of the exploded structure of the grinding wheel polishing assembly of the present invention;
图4为本实用新型的砂轮抛光组件截面示意图。FIG4 is a schematic cross-sectional view of the grinding wheel polishing assembly of the present invention.
图中:1、抛光磨削机构;11、基座;12、支撑架;13、转动板;14、手柄;15、电机;16、弹簧;17、挡片;2、砂轮抛光组件;21、陶瓷砂轮;211、第一斜面部;212、平面部;213、第二斜面部;22、树脂砂轮;221、圆角部;23、第一圆孔;24、第二圆孔;25、连接凹槽;26、连接凸块;3、集屑槽。In the figure: 1. polishing and grinding mechanism; 11. base; 12. support frame; 13. rotating plate; 14. handle; 15. motor; 16. spring; 17. baffle; 2. grinding wheel polishing assembly; 21. ceramic grinding wheel; 211. first inclined portion; 212. plane portion; 213. second inclined portion; 22. resin grinding wheel; 221. fillet portion; 23. first circular hole; 24. second circular hole; 25. connecting groove; 26. connecting protrusion; 3. chip collecting groove.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更加全面的描述,附图中给出了本实用新型的若干实施例,但是本实用新型可以通过不同的形式来实现,并不限于文本所描述的实施例,相反的,提供这些实施例是为了使对本实用新型公开的内容更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.
需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上也可以存在居中的元件,当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件,本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常连接的含义相同,本文中在本实用新型的说明书中所使用的术语知识为了描述具体的实施例的目的,不是旨在于限制本实用新型,本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field of the present invention. The terminology used in the specification of the present invention is for the purpose of describing specific embodiments and is not intended to limit the present invention. The term "and/or" used herein includes any and all combinations of one or more related listed items.
请着重参照附图1-4,一种用于针尖加工的抛光设备,包括抛光磨削机构1,所述抛光磨削机构1包括基座11,所述基座11上表面一侧设置有支撑架12,所述支撑架12通过转轴转动连接有转动板13,所述转动板13一侧通过螺栓安装有手柄14,且手柄14上设置有电机15,所述电机15的输出端设置有砂轮抛光组件2,所述砂轮抛光组件2包括陶瓷砂轮21和树脂砂轮22,所述陶瓷砂轮21的外缘一侧设置有第一斜面部211、平面部212和第二斜面部213,且第一斜面部211的角度倾斜程度小于第二斜面部213,所述树脂砂轮22的外缘两侧均为圆角部221,通过斜面和圆角的设计,避免针尖初始进入磨削区域时,大面积与砂轮接触,产生大量的磨削热而烧伤,有效的降低了废品率。Please refer to Figures 1-4, a polishing device for needle tip processing, including a polishing and grinding mechanism 1, the polishing and grinding mechanism 1 includes a base 11, a support frame 12 is arranged on one side of the upper surface of the base 11, the support frame 12 is rotatably connected to a rotating plate 13 through a rotating shaft, a handle 14 is installed on one side of the rotating plate 13 through bolts, and a motor 15 is arranged on the handle 14, and a grinding wheel polishing assembly 2 is arranged at the output end of the motor 15, the grinding wheel polishing assembly 2 includes a ceramic grinding wheel 21 and a resin grinding wheel 22, a first inclined portion 211, a plane portion 212 and a second inclined portion 213 are arranged on one side of the outer edge of the ceramic grinding wheel 21, and the inclination angle of the first inclined portion 211 is smaller than that of the second inclined portion 213, and both sides of the outer edge of the resin grinding wheel 22 are rounded portions 221, and the design of the inclined surface and the rounded corners can prevent the needle tip from contacting the grinding wheel over a large area when it initially enters the grinding area, thereby generating a large amount of grinding heat and burning, thereby effectively reducing the scrap rate.
上述结构通过砂轮抛光组件2,实现了将不同材质的砂轮进行组合,使得在对针尖的加工过程中,可用陶瓷材质的砂轮对针尖进行粗加工,用树脂材质的砂轮进行精加工,不仅提高了对针尖的打磨抛光的效率,还降低了对树脂材质的砂轮的磨损,减少了更换次数,降低了成本,并且方便安装,具有一定的实用价值;The above structure realizes the combination of grinding wheels of different materials through the grinding wheel polishing assembly 2, so that in the process of processing the needle tip, the ceramic grinding wheel can be used to perform rough processing on the needle tip, and the resin grinding wheel can be used for fine processing, which not only improves the efficiency of grinding and polishing the needle tip, but also reduces the wear of the resin grinding wheel, reduces the number of replacements, reduces the cost, and is easy to install, and has certain practical value;
具体操作如下,首先将陶瓷砂轮21上的连接凹槽25与树脂砂轮22上的连接凸块26相互卡合,使得两个砂轮组合起来,随后通过挡片17上的螺栓将两个砂轮安装在电机15的输出端,然后接通电源,按下手柄14上的开关按钮,随后电机15启动,驱动两个砂轮同步转动,然后工作人员便可将针尖对准陶瓷砂轮21进行粗加工,打磨抛光,随后再将针尖对准树脂砂轮22,进行精加工即可。The specific operation is as follows: first, the connecting groove 25 on the ceramic grinding wheel 21 and the connecting protrusion 26 on the resin grinding wheel 22 are engaged with each other to combine the two grinding wheels; then, the two grinding wheels are installed on the output end of the motor 15 through the bolts on the baffle 17; then, the power is turned on, and the switch button on the handle 14 is pressed; then, the motor 15 starts and drives the two grinding wheels to rotate synchronously; then, the staff can align the needle tip with the ceramic grinding wheel 21 for rough processing, grinding and polishing, and then align the needle tip with the resin grinding wheel 22 for fine processing.
请着重参照附图1和附图2,所述抛光磨削机构1还包括挡片17,所述挡片17通过螺栓将砂轮抛光组件2安装在电机15的输出端上,通过挡片17,实现了对砂轮的固定安装,所述支撑架12上设置有弹簧16,且所述弹簧16一端与转动板13连接,通过弹簧16,实现了对手柄14转动后的自动复位,所述基座11上表面另一侧设置有集屑槽3,通过集屑槽3,实现了对金属屑的收集,方便后期清理。Please pay special attention to Figures 1 and 2. The polishing and grinding mechanism 1 also includes a baffle 17, and the baffle 17 installs the grinding wheel polishing assembly 2 on the output end of the motor 15 through bolts. The baffle 17 is used to fix the grinding wheel. A spring 16 is provided on the support frame 12, and one end of the spring 16 is connected to the rotating plate 13. The spring 16 is used to automatically reset the handle 14 after rotation. A chip collecting groove 3 is provided on the other side of the upper surface of the base 11. The chip collecting groove 3 is used to collect metal chips, which is convenient for later cleaning.
请着重参照附图3和附图4,所述陶瓷砂轮21和树脂砂轮22的中心位置均设置有第一圆孔23,且第一圆孔23的周围等间距环绕设置有多个第二圆孔24,通过第一圆孔23和第二圆孔24,实现了用螺栓将砂轮安装在电机15的输出端上,所述树脂砂轮22的第一圆孔23周围设置有连接凸块26,且每个所述连接凸块26均卡接有连接凹槽25,所述连接凹槽25设置在陶瓷砂轮21上,通过连接凸块26和连接凹槽25之间的相互配合,实现了两个砂轮之间的配合连接。Please pay special attention to Figures 3 and 4. The ceramic grinding wheel 21 and the resin grinding wheel 22 are both provided with a first circular hole 23 at their center positions, and a plurality of second circular holes 24 are provided around the first circular hole 23 at equal intervals. Through the first circular hole 23 and the second circular hole 24, the grinding wheel is mounted on the output end of the motor 15 by bolts. Connecting protrusions 26 are provided around the first circular hole 23 of the resin grinding wheel 22, and each of the connecting protrusions 26 is clamped with a connecting groove 25. The connecting groove 25 is provided on the ceramic grinding wheel 21. Through the mutual cooperation between the connecting protrusion 26 and the connecting groove 25, the mating connection between the two grinding wheels is achieved.
上述结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的这种非实质改进,或未经改进将本实用新型的构思和技术方案直接应用于其他场合的,均在本实用新型的保护范围之内。The above description of the utility model is exemplified in combination with the accompanying drawings. It is obvious that the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202323018689.4U CN220944617U (en) | 2023-11-09 | 2023-11-09 | A polishing device for needle tip processing |
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