CN220942827U - Stamping device for producing photovoltaic bracket fittings - Google Patents
Stamping device for producing photovoltaic bracket fittings Download PDFInfo
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- CN220942827U CN220942827U CN202322995181.3U CN202322995181U CN220942827U CN 220942827 U CN220942827 U CN 220942827U CN 202322995181 U CN202322995181 U CN 202322995181U CN 220942827 U CN220942827 U CN 220942827U
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- die
- photovoltaic bracket
- male
- stamping device
- male die
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- 238000004080 punching Methods 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 11
- 238000005452 bending Methods 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 12
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 238000012797 qualification Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
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- Photovoltaic Devices (AREA)
Abstract
The utility model relates to the technical field of stamping devices, in particular to a stamping device for producing photovoltaic bracket accessories, which comprises an upper die driven by a driving device and a lower die matched with the upper die, wherein a first male die and a second male die are arranged at the bottom of the upper die, a female die plate is arranged at the top of the lower die opposite to the bottom of the upper die, and a first female die and a second female die matched with the first male die and the second male die are arranged on the female die plate. By using the stamping device for producing the photovoltaic bracket fittings, the first male die and the second male die are arranged on the upper die, the first female die and the second female die matched with the first male die and the second male die are arranged on the lower die, and in practical application, the integrated processing of a plurality of working procedures of the photovoltaic bracket fittings can be realized, so that the production efficiency is effectively improved, and the cost is saved.
Description
Technical Field
The utility model relates to the technical field of stamping devices, in particular to a stamping device for producing photovoltaic bracket accessories.
Background
At present, most of traditional steel plate punching and profiling die processing technologies are single-process processing, and particularly when a certain accessory is processed, firstly, a worker performs single-piece punching on a material based on a single-process punching grinding tool, and then the worker collects punched parts and performs profiling processing and the like based on the single-process profiling grinding tool, so that the required accessory is finally obtained. The single-process processing technology can finally obtain required accessories, but the processing efficiency is low due to the fact that the required accessories are converted in different processes, the labor intensity is high, the profiling quality is influenced by operators and multiple devices, and the qualification rate of formed products is reduced.
Therefore, there is a need for a stamping device for producing photovoltaic bracket fittings for achieving multi-process integrated processing of the photovoltaic bracket fittings, thereby improving the yield and production efficiency of the photovoltaic bracket fittings.
Disclosure of utility model
The utility model aims to solve the problems of low production efficiency, high cost and low finished product qualification rate of the existing processing mode of adopting a plurality of devices and single working procedures when producing photovoltaic bracket fittings in the prior art, and provides a stamping device for producing the photovoltaic bracket fittings.
The technical scheme of the utility model is as follows:
A stamping device for producing photovoltaic bracket accessories comprises an upper die driven by a driving device and a lower die matched with the upper die for use;
The bottom of the upper die is provided with a first male die and a second male die, the top of the lower die opposite to the bottom of the upper die is provided with a female die plate, and the female die plate is provided with a first female die and a second female die which are matched with the first male die and the second male die.
Preferably, the first male die is a punching press die, and the second male die is a bending die.
Preferably, the first punch and the second punch are disposed at the bottom of the upper die by a punch fixing plate.
Preferably, the first male die is mounted at the bottom of the male die fixing plate through a plurality of support columns.
Preferably, the support columns are sleeved with elastic elements, and the elastic elements comprise springs.
Preferably, the first female die is arranged to penetrate through the female die plate and the lower die in sequence along the axial direction.
Preferably, a plurality of positioning pins are arranged on the female die plate.
Preferably, an outer guide post is arranged around the top of the lower die, and a guide post sleeve matched with the outer guide post is arranged around the bottom of the upper die.
Preferably, a material returning device is arranged on one side of the second female die.
Preferably, the material returning device comprises a controller, a cylinder and a telescopic push rod driven by the cylinder.
According to the technical scheme, based on the stamping device for producing the photovoltaic bracket fittings, through arranging the first male die and the second male die on the upper die and arranging the first female die and the second female die matched with the first male die and the second male die on the lower die, in practical application, the integrated processing of a plurality of working procedures of the photovoltaic bracket fittings can be realized, so that the production efficiency is effectively improved, and the cost is saved. Meanwhile, the first male die and the second male die can be designed according to the processing requirements of different photovoltaic bracket accessories, so that the rapid production of different photovoltaic bracket accessories is realized.
Drawings
FIG. 1 is a schematic view of a stamping apparatus for producing photovoltaic bracket fittings;
Fig. 2 is a schematic structural view of a finished photovoltaic bracket assembly.
Description of the reference numerals
1. A lower die; 2. an upper die; 3. a female template; 4. a first punch; 5. a second male die;
6. A first female die; 7. a second female die; 8. an outer guide post; 9. a guide post sleeve; 10. a support column;
11. A male die fixing plate; 12. a positioning pin; 13. and material returning equipment.
Detailed Description
The following describes the detailed implementation of the embodiments of the present utility model with reference to the drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the utility model, are not intended to limit the utility model.
In the description of the present application, the terms "first", "second" are used for descriptive purposes only and are not to be construed as indicating relative importance or implicitly indicating the number of technical features indicated. Thus, unless otherwise indicated, features defining "first", "second" may include one or more such features either explicitly or implicitly; the meaning of "plurality" is two or more. The term "comprises," "comprising," and any variations thereof, are intended to cover a non-exclusive inclusion, a possible presence or addition of one or more other features, elements, components, and/or combinations thereof.
Furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
The utility model provides a stamping device for producing photovoltaic bracket fittings, which is shown in figure 1, and comprises an upper die 2 driven by a driving device and a lower die 1 matched with the upper die 2 for use;
The bottom of the upper die 2 is provided with a first male die 4 and a second male die 5, the top of the lower die 1 opposite to the bottom of the upper die 2 is provided with a female die plate 3, and the female die plate 3 is provided with a first female die 6 and a second female die 7 matched with the first male die 4 and the second male die 5.
In a specific embodiment, the stamping device is a hydraulic driving device, and is used for driving the upper die 2 to move up and down for stamping.
According to the technical scheme, based on the stamping device for producing the photovoltaic bracket fittings, through arranging the first male die and the second male die on the upper die and arranging the first female die and the second female die matched with the first male die and the second male die on the lower die, in practical application, the integrated processing of a plurality of working procedures of the photovoltaic bracket fittings can be realized, so that the production efficiency is effectively improved, and the cost is saved. Meanwhile, the first male die and the second male die can be designed according to the processing requirements of different photovoltaic bracket accessories, so that the rapid production of different photovoltaic bracket accessories is realized.
In the punching device for producing a photovoltaic bracket fitting according to the present utility model, the first punch 4 is preferably a punching die, and the second punch 5 is preferably a bending die. In a specific embodiment, as shown in fig. 2, the punching and profiling die comprises a die plate, two hole dies and a trapezoid die, wherein the two hole dies and the trapezoid die are arranged on the die plate, and the bending die is a bending die with a conical bending opening, so that when the punching and profiling die is applied practically, the integrated production and processing of the photovoltaic bracket fitting as shown in fig. 2 can be realized rapidly, and different processing equipment does not need to be switched for processing, and the punching and profiling die has the advantages of high production efficiency, high finished product qualification rate and cost saving.
In the punching device for producing a photovoltaic bracket fitting according to the present utility model, the first punch 4 and the second punch 5 are preferably disposed at the bottom of the upper die 2 by a punch retainer 11.
In a further preferred embodiment, the first punch 4 is mounted to the bottom of the punch retainer 11 by a plurality of support posts 10.
In a still further preferred embodiment, a number of the support columns 10 are each provided with a resilient element, which comprises a spring.
In the utility model, the stability of the first punch 4 and the second punch 5 in the processing process can be effectively improved by firstly installing the punch fixing plate 11 at the bottom of the upper die 2 and then installing the first punch 4 and the second punch 5 at the bottom of the punch fixing plate 11. The first male die 4 is further arranged at the bottom of the male die fixing plate 11 through a plurality of support columns 10, and elastic elements are sleeved on the support columns 10, wherein the elastic elements comprise springs, and when the die is in practical application, the first male die 4 can be fixed based on the plurality of support columns 10, and the rated position of the first male die 4 can be accurately positioned and maintained in the machining process based on the elastic characteristics of the elastic elements, so that high-precision machining and manufacturing of workpieces are realized; while effectively preventing the first punch 4 from extruding and tearing.
In the punching device for producing a photovoltaic bracket fitting according to the present utility model, the first die 6 is preferably provided so as to penetrate the die plate 3 and the lower die 1 in this order in the axial direction. In a further preferred embodiment, a scrap recycling frame is further provided below the lower die 1.
In the utility model, as shown in fig. 1, the first female die 6 is arranged to penetrate through the female die plate 3 and the lower die 1 in sequence along the axial direction, and the waste recycling frame is further arranged below the lower die 1, so that the production efficiency of the photovoltaic bracket accessory can be effectively improved in practical application, the stamping device can continuously and stably run, and the recycling of waste is realized.
In the punching device for producing photovoltaic bracket fittings according to the present utility model, preferably, the die plate 3 is provided with a plurality of positioning pins 12. By further arranging a plurality of positioning pins 12 on the die plate 3 at preset intervals, for example, 2-8 positioning pins can be used, and the number of the positioning pins is most preferably 4 as shown in fig. 2, in practical application, a workpiece to be processed can be accurately placed in a region to be punched, so that the accuracy and consistency of punching the workpiece are improved.
In the stamping device for producing photovoltaic bracket fittings of the present utility model, preferably, an outer guide post 8 is disposed around the top of the lower die 1, and a guide post sleeve 9 matched with the outer guide post 8 is disposed around the bottom of the upper die 2. The upper die 2 moves up and down along the outer guide post 8 based on the guide post sleeve 9, so that the first male die 4 and the second male die 5 move up and down along the outer guide post 8 based on the guide post sleeve 9, and the stamping accuracy can be effectively improved in practical application.
In the punching device for producing a photovoltaic bracket fitting according to the present utility model, a material returning device 13 is preferably provided on one side of the second die 7. In a further preferred embodiment, the material withdrawal device 13 comprises a controller, a cylinder and a telescopic ram driven by the cylinder. When the upper die 2 is in practical application, the workpiece to be processed is cut off downwards under the action of the hydraulic driving device, and the upper die begins to reset upwards, and meanwhile, a blanking signal is sent to the controller, so that the controller can quickly control the cylinder to act after receiving the blanking signal, and the telescopic push rod is pushed out rapidly to realize blanking of the cut workpiece and is retracted after completion, and continuous operation is realized. In another preferred embodiment, the material withdrawal device 13 may also comprise a controller, a telescopic motor and a telescopic ram driven by the telescopic motor.
The present utility model will be described in detail by way of examples, but the scope of the present utility model is not limited thereto.
Example 1
The stamping device for producing the photovoltaic bracket fittings shown in fig. 1 is used for producing the photovoltaic bracket fittings shown in fig. 2, and specifically comprises an upper die 2 driven by a driving device and a lower die 1 matched with the upper die 2;
The bottom of the upper die 2 is provided with a first male die 4 and a second male die 5, the top of the lower die 1 opposite to the bottom of the upper die 2 is provided with a female die plate 3, and the female die plate 3 is provided with a first female die 6 and a second female die 7 matched with the first male die 4 and the second male die 5;
the first male die 4 is a punching and pressing die, and the second male die 5 is a bending die; the first male die 4 and the second male die 5 are arranged at the bottom of the upper die 2 through a male die fixing plate 11, the first male die 4 is arranged at the bottom of the male die fixing plate 11 through a plurality of support columns 10, and elastic elements are sleeved on the support columns 10 and comprise springs; the first female die 6 is arranged to penetrate through the female die plate 3 and the lower die 1 in sequence along the axial direction.
In practical application, one end of the weather-resistant steel plate is manually placed below the first male die 4, then the hydraulic driving device drives the upper die 2 to downwards, so that the punching press die downwards punches and presses the steel plate and returns to reset, then the punched and pressed steel plate is manually moved forward to the position, below the bending die, of the bending point, then the hydraulic driving device drives the upper die 2 downwards, so that the punching press die downwards punches and presses the rear-section steel plate and cuts off the front section, and the bending die bends the front-section punched and pressed steel plate and returns to reset, and the photovoltaic bracket accessory shown in fig. 2 is processed.
Example 2
In contrast to the embodiment 1, the female die plate 3 is provided with four positioning pins 12; an outer guide post 8 is arranged around the top of the lower die 1, and a guide post sleeve 9 matched with the outer guide post 8 is arranged around the bottom of the upper die 2.
In practical application, compared with the scheme in the embodiment 1, the steel plate can be accurately placed in a to-be-processed area through the four positioning pins 12, and the upper die 2 is guided through the outer guide post 8 and the guide post sleeve 9, so that the processing accuracy can be further effectively improved, and the processing qualification rate is further effectively improved.
Example 3
In contrast to the embodiment 2, a material returning device 13 is disposed on one side of the second die 7, and the material returning device 13 includes a controller, a cylinder, and a telescopic push rod driven by the cylinder.
In practical application, compared with the scheme in the embodiment 2, the production and processing efficiency can be further improved by cutting the steel plate by the upper die 2 and returning the steel plate and simultaneously further adopting the telescopic push rod for blanking.
According to the stamping device for producing the photovoltaic bracket fittings, the first male die and the second male die are arranged on the upper die, and the first female die and the second female die matched with the first male die and the second male die are arranged on the lower die, so that in practical application, integrated processing of a plurality of working procedures of the photovoltaic bracket fittings can be realized, the production efficiency is effectively improved, and the cost is saved; meanwhile, the first male die and the second male die can be designed according to the processing requirements of different photovoltaic bracket accessories, so that the rapid production of different photovoltaic bracket accessories is realized.
The preferred embodiments of the present utility model have been described in detail above with reference to the accompanying drawings, but the present utility model is not limited thereto. Within the scope of the technical idea of the utility model, a plurality of simple variants can be made to the technical proposal of the utility model, and in order to avoid unnecessary repetition, the utility model does not need to be additionally described for various possible combinations. Such simple variations and combinations are likewise to be regarded as being within the scope of the present disclosure.
Claims (10)
1. The stamping device for producing the photovoltaic bracket fittings is characterized by comprising an upper die (2) driven by a driving device and a lower die (1) matched with the upper die (2);
The bottom of the upper die (2) is provided with a first male die (4) and a second male die (5), the top of the lower die (1) opposite to the bottom of the upper die (2) is provided with a female die plate (3), and the female die plate (3) is provided with a first female die (6) and a second female die (7) which are matched with the first male die (4) and the second male die (5).
2. Stamping device for producing photovoltaic bracket fittings according to claim 1, characterized in that the first male die (4) is a punching press and the second male die (5) is a bending die.
3. Stamping device for producing photovoltaic bracket fittings according to claim 1 or 2, characterized in that the first punch (4) and the second punch (5) are arranged at the bottom of the upper die (2) by means of a punch holder (11).
4. A stamping device for producing photovoltaic bracket fittings according to claim 3, characterized in that the first male die (4) is mounted at the bottom of the male die holder (11) by means of several support columns (10).
5. The stamping device for producing photovoltaic bracket fittings according to claim 4, characterized in that several of the support columns (10) are each sheathed with an elastic element comprising a spring.
6. Stamping device for producing photovoltaic bracket fittings according to claim 1, characterized in that the first die (6) is arranged axially sequentially through the die plate (3) and the lower die (1).
7. Stamping device for producing photovoltaic bracket fittings according to claim 1, characterized in that the die plate (3) is provided with several positioning pins (12).
8. The stamping device for producing photovoltaic bracket fittings according to claim 1, characterized in that the top periphery of the lower die (1) is provided with an outer guide post (8), and the bottom periphery of the upper die (2) is provided with a guide post sleeve (9) matched with the outer guide post (8).
9. Stamping device for producing photovoltaic bracket fittings according to claim 1, characterized in that one side of the second die (7) is provided with a material return device (13).
10. The stamping device for producing photovoltaic rack fittings according to claim 9, characterized in that the material withdrawal apparatus (13) comprises a controller, a cylinder and a telescopic ram driven by the cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322995181.3U CN220942827U (en) | 2023-11-06 | 2023-11-06 | Stamping device for producing photovoltaic bracket fittings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322995181.3U CN220942827U (en) | 2023-11-06 | 2023-11-06 | Stamping device for producing photovoltaic bracket fittings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220942827U true CN220942827U (en) | 2024-05-14 |
Family
ID=91016294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322995181.3U Active CN220942827U (en) | 2023-11-06 | 2023-11-06 | Stamping device for producing photovoltaic bracket fittings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220942827U (en) |
-
2023
- 2023-11-06 CN CN202322995181.3U patent/CN220942827U/en active Active
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