CN220934568U - Portable high-precision cable crimping device - Google Patents
Portable high-precision cable crimping device Download PDFInfo
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- CN220934568U CN220934568U CN202322629965.4U CN202322629965U CN220934568U CN 220934568 U CN220934568 U CN 220934568U CN 202322629965 U CN202322629965 U CN 202322629965U CN 220934568 U CN220934568 U CN 220934568U
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- cable
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- 238000002788 crimping Methods 0.000 title claims abstract description 90
- 238000012545 processing Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000013461 design Methods 0.000 abstract description 6
- 238000010276 construction Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 238000003825 pressing Methods 0.000 description 4
- 238000007723 die pressing method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Manufacturing Of Electrical Connectors (AREA)
Abstract
The utility model relates to the technical field of cable crimping, in particular to a portable high-precision cable crimping device. According to the utility model, the hydraulic mechanism and the crimping mechanism are assembled on the frame, and the hydraulic mechanism drives the sliding block to move towards the direction of the base so as to crimp the cable on the crimping jig, so that the device can be directly and lightly carried out, and high-precision crimping can be realized; the device can greatly reduce the weight of the device, does not need extra power or power supply, can carry out small-batch wire and cable connection operation outdoors or on a construction site, and simply and efficiently meets the functional requirements on the precise portable crimping device; the portable electric power tool has the advantages of simple structure, exquisite design, convenience in carrying and convenience in use.
Description
Technical Field
The utility model relates to the technical field of cable crimping, in particular to a portable high-precision cable crimping device.
Background
With the development of new energy technology, the application of high-voltage high-current connectors is gradually increased, however, the connection process of high-current wires and terminals has great influence on the current transmission performance, and once the crimping is poor, the local temperature is easily caused to be too high and even burnt. Most of the current industry processes the requirements by using a replacement-free die-bonding device in a factory, and the crimping performance requirements can be met by using the device, but the device is high in price, huge in size and cannot be used for on-site wiring due to the fact that the device needs to be electrified, so that the use occasion of the device is limited, and the convenience is not enough. On the other hand, the current equipment for on-site wiring is mainly a manual hydraulic clamp, but the equipment mainly realizes the crimping function by extruding two half dies into a whole, so that the crimping precision of the factory crimping equipment cannot be realized, and the hydraulic clamp is complex in operation and low in efficiency.
Disclosure of utility model
The utility model aims to solve the technical problem of providing the portable high-precision cable crimping device which can directly and lightly carry out equipment, can realize high-precision crimping and is simple in structure, exquisite in design and convenient to use.
In order to solve the technical problems, the technical scheme adopted by the utility model for solving the technical problems is as follows:
A portable high precision cable crimping device comprising:
A frame on which a processing station is provided;
The crimping mechanism is arranged on the frame and comprises a base and a sliding block, the base is fixedly connected with the frame, a sliding rod is arranged on the base, the sliding block is connected with the base through the sliding rod, and a crimping jig is arranged on the base and the sliding block;
The hydraulic mechanism is arranged on the processing station, the hydraulic mechanism is arranged opposite to the crimping mechanism, the hydraulic mechanism is in driving connection with the sliding block, and the hydraulic mechanism is used for driving the sliding block to move towards the direction of the base so as to crimp cables on the crimping jig.
In one embodiment of the utility model, the frame comprises a bottom plate, support columns are arranged on two sides of the bottom plate, a top plate is arranged on the support columns, the base is fixedly arranged on the top plate, and the hydraulic mechanism is arranged on the bottom plate.
In one embodiment of the utility model, the sliding rod is vertically arranged on the base, a guide hole is arranged on the sliding rod, a guide sleeve is arranged on the guide hole, the sliding rod is arranged on the guide sleeve in a penetrating mode, a fixing block is arranged at the free end of the sliding rod, so that the sliding rod is not separated from the sliding rod, and the sliding rod moves relatively to the base along the sliding rod.
In one embodiment of the utility model, a plurality of annular grooves are uniformly formed on the sliding rod, and the plurality of annular grooves form indication scales on the sliding rod.
In one embodiment of the utility model, the crimping jig is provided with a crimping space for threading a cable, and the cable is crimped into a quadrilateral or hexagonal structure through the crimping space.
In one embodiment of the utility model, a jacking block is arranged on the bottom surface of the sliding block, the jacking block is arranged opposite to the hydraulic mechanism, and the jacking block is detachably connected with the hydraulic mechanism.
In one embodiment of the utility model, a slot is arranged on the jacking block, a baffle is arranged on one side of the slot, a slot is arranged on the other side of the slot, the hydraulic mechanism is connected with a connecting block, and the connecting block is clamped on the slot.
In one embodiment of the utility model, a limiting block is arranged at the end part of the connecting block, the cross section of the groove is T-shaped, and the limiting block is clamped on the groove, so that the connecting block cannot be separated from the groove.
In one embodiment of the utility model, the hydraulic mechanism comprises a body, the body is fixedly arranged on the bottom plate, a hydraulic table is arranged on the body and connected with the sliding block, a hydraulic interface is arranged on the body and fixedly connected with the body through a bolt, and the hydraulic table drives the sliding block to move towards the direction of the base so as to press-joint a cable on the press-joint jig.
In one embodiment of the utility model, a spring is sleeved on the sliding rod, one end of the spring is abutted with the base, and the other end of the spring is abutted with the sliding block.
The utility model has the beneficial effects that:
According to the utility model, the hydraulic mechanism and the crimping mechanism are assembled on the frame, and the hydraulic mechanism drives the sliding block to move towards the direction of the base so as to crimp the cable on the crimping jig, so that the device can be directly and lightly carried out, and high-precision crimping can be realized; the device can greatly reduce the weight of the device, does not need extra power or power supply, can carry out small-batch wire and cable connection operation outdoors or on a construction site, and simply and efficiently meets the functional requirements on the precise portable crimping device; the portable electric power tool has the advantages of simple structure, exquisite design, convenience in carrying and convenience in use.
Drawings
Fig. 1 is a schematic view of a portable high-precision cable crimping device of the present utility model.
Fig. 2 is a schematic diagram of the crimp state of the present utility model.
Fig. 3 is a schematic view of the crimping mechanism of the present utility model.
Fig. 4 is a schematic view of a hydraulic mechanism of the present utility model.
The reference numerals in the figures illustrate: 1. a frame; 11. a bottom plate; 12. a support column; 13. a top plate; 2. a crimping mechanism; 21. a base; 22. a slide bar; 23. a slide block; 24. an annular groove; 25. a guide hole; 26. a jacking block; 27. slotting; 3. a hydraulic mechanism; 31. a body; 32. a hydraulic stage; 33. a hydraulic interface; 4. a crimping space; 5. crimping tool.
Detailed Description
The present utility model will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the utility model and practice it.
Referring to fig. 1-4, a portable high precision cable crimping device, comprising:
a frame 1 on which a processing station is provided;
The crimping mechanism 2 is arranged on the frame 1, the crimping mechanism 2 comprises a base 21 and a sliding block 23, the base is fixedly connected with the frame 1, a sliding rod 22 is arranged on the base, the sliding block 23 is connected with the base through the sliding rod 22, and a crimping jig 5 is arranged on the base and the sliding block 23;
The hydraulic mechanism is arranged on the processing station, the hydraulic mechanism is arranged opposite to the crimping mechanism 2, the hydraulic mechanism is in driving connection with the sliding block 23, and the hydraulic mechanism is used for driving the sliding block 23 to move towards the direction of the base so as to crimp cables on the crimping jig 5.
According to the utility model, the hydraulic mechanism and the crimping mechanism 2 are assembled on the frame 1, the sliding block 23 is driven by the hydraulic mechanism to move towards the direction of the base so as to crimp the cable on the crimping jig 5, so that the device can be directly and lightly carried out, and high-precision crimping can be realized; the device can greatly reduce the weight of the device, does not need extra power or power supply, can carry out small-batch wire and cable connection operation outdoors or on a construction site, and simply and efficiently meets the functional requirements on the precise portable crimping device; the portable electric power tool has the advantages of simple structure, exquisite design, convenience in carrying and convenience in use.
The utility model utilizes the existing mature hydraulic device and hexagonal press-connection mould without changing the mould, the existing mature high-current terminal press-connection mould can realize large-scale precision press-connection without changing the mould, the two are fixed together through the frame 1 structure, and the hydraulic device is driven to drive the press-connection mould without changing the mould, thereby realizing precision press-connection.
The utility model can meet the requirements of high-precision low-cost portable line pressing equipment used on site and small-batch sample trial production.
In one embodiment of the present utility model, the frame 1 includes a bottom plate 11, support columns 12 are disposed on two sides of the bottom plate 11, a top plate 13 is disposed on the support columns 12, the base is fixedly disposed on the top plate 13, and the hydraulic mechanism is disposed on the bottom plate 11.
In one embodiment of the present utility model, the sliding rod 22 is vertically disposed on the base, the sliding block 23 is provided with a guide hole 25, a guide sleeve is disposed on the guide hole 25, the sliding rod 22 is penetratingly disposed on the guide sleeve, and a free end of the sliding rod 22 is provided with a fixing block, so that the sliding block 23 is not separated from the sliding rod 22, and the sliding block 23 moves relatively to the base 21 along the sliding rod 22.
Specifically, the slider 23 is along slide bar 22 orientation the motion of base 21 drive crimping tool 5 realizes the crimping to the cable, and after the crimping was accomplished, only need release hydraulic means's pressure for slider 23 keeps away from base 21, and product structure is simple, and the design is exquisite, conveniently carries, and it is convenient to use.
In one embodiment of the present utility model, the slide bar 22 is uniformly provided with a plurality of annular grooves 24, and the plurality of annular grooves 24 form indication marks on the slide bar 22.
Specifically, the plurality of annular grooves 24 form indication scales on the slide bar 22, so that the machine adjusting efficiency of the crimping cutting die and the height monitoring in the crimping process can be remarkably improved, and the occurrence of poor crimping phenomenon can be greatly reduced.
In one embodiment of the present utility model, the crimping tool 5 is provided with a crimping space 4 for threading a cable, and the cable is crimped into a quadrilateral or hexagonal structure through the crimping space 4.
Specifically, the quadrilateral or hexagonal crimping jig 5 is a replacement-free die-pressing die in the prior art, so that crimping can be realized for cables with various specifications, the application range is wide, and the working efficiency is high.
In one embodiment of the present utility model, a lifting block 26 is disposed on the bottom surface of the slider 23, the lifting block 26 is disposed opposite to the hydraulic mechanism, and the lifting block 26 is detachably connected to the hydraulic mechanism.
Specifically, the jacking block 26 is detachably connected with the hydraulic mechanism, and the sliding block 23 can be pulled to reciprocate through the hydraulic mechanism to continue the next crimping operation, so that the labor intensity of operators is greatly reduced.
In one embodiment of the present utility model, a slot 27 is provided on the jacking block 26, a baffle is provided on one side of the slot 27, a slot 27 is provided on the other side of the slot 27, the hydraulic mechanism is connected with a connecting block, and the connecting block is clamped on the slot 27.
Specifically, the connecting block is clamped on the slot 27, so that the hydraulic table 32 and the sliding block 23 can be limited in position by the limiting block, and the direction of pushing the sliding block 23 to move is ensured by ensuring the relative position between the sliding block 23 and the hydraulic mechanism.
In one embodiment of the present utility model, a stopper is disposed at an end of the connection block to form a T-shaped structure, and the section of the slot 27 is T-shaped, and the stopper is clamped on the slot 27, so that the connection block cannot be separated from the slot 27.
Specifically, the tip of the splicing block is provided with the stopper, the cross-section of fluting 27 is the T style of calligraphy, the stopper card is established on the fluting 27, avoid slider 23 in the process, take place to rock, improve the crimping effect.
In one embodiment of the present utility model, the hydraulic mechanism includes a body 31, the body 31 is fixedly disposed on the bottom plate 11, a hydraulic table 32 is disposed on the body 31, the hydraulic table 32 is connected with the slider 23, a hydraulic interface 33 is disposed on the body 31, the hydraulic interface 33 is fixedly connected with the body 31 through a bolt, and the hydraulic table 32 drives the slider 23 to move toward the direction of the base 21 for performing a crimping process on a cable on the crimping jig 5.
Specifically, the hydraulic mechanism is driven to drive the replacement-free die pressing die (the pressing mechanism 2), so that the sliding block 23 moves towards the direction of the base 21 to press the cable on the pressing jig 5, and precise pressing is realized. After the crimping is finished, only the pressure of the hydraulic device is required to be released, the sliding block 23 is far away from the base 21, the crimping space 4 releases the cable to take out the pressed terminal, cables of different models can be processed, the number of sets of the die is reduced, and the cost is reduced.
In one embodiment of the present utility model, the slide 22 is sleeved with a spring, one end of which abuts against the base 21, and the other end abuts against the slide 23.
Specifically, through setting up the spring on slide bar 22, the spring is compressed by the crimping messenger, accomplishes the crimping after, can adopt the mode that mechanical type reset to return slider 23 under the reaction force of spring, continues next crimping operation, makes slider 23 all the time with hydraulic bench 32 butt under the effect of spring simultaneously, effectively avoids slider 23 to rock, avoids both sides asymmetric whereabouts to the fish tail of slide bar 22, increase of service life.
The use process
The hydraulic mechanism is placed on the bottom plate 11 of the frame 1, the base 21 of the crimping mechanism 2 is fixed on the top plate 13, the hydraulic table 32 is quickly connected with the sliding block 23 through a connecting block, and when the crimping mechanism is used, the hydraulic table 32 and the sliding block are fixed together through the structure of the frame 1, and the crimping mechanism 2 is driven to drive the replacement-free crimping die through the driving hydraulic mechanism, so that precise crimping is realized. After the crimping is finished, only the pressure of the hydraulic device is released, so that the sliding block 23 is far away from the base 21, and the crimping space 4 releases the cable to take out the pressed terminal; by combining the existing mature products, the functional requirements on the precise portable crimping equipment are simply and efficiently met. The product simple structure, the design is exquisite, conveniently carries, and it is convenient to use.
The above-described embodiments are merely preferred embodiments for fully explaining the present utility model, and the scope of the present utility model is not limited thereto. Equivalent substitutions and modifications will occur to those skilled in the art based on the present utility model, and are intended to be within the scope of the present utility model. The protection scope of the utility model is subject to the claims.
Claims (10)
1. A portable high precision cable crimping device, comprising:
A frame on which a processing station is provided;
The crimping mechanism is arranged on the frame and comprises a base and a sliding block, the base is fixedly connected with the frame, a sliding rod is arranged on the base, the sliding block is connected with the base through the sliding rod, and a crimping jig is arranged on the base and the sliding block;
The hydraulic mechanism is arranged on the processing station, the hydraulic mechanism is arranged opposite to the crimping mechanism, the hydraulic mechanism is in driving connection with the sliding block, and the hydraulic mechanism is used for driving the sliding block to move towards the direction of the base so as to crimp cables on the crimping jig.
2. The portable high-precision cable crimping device of claim 1, wherein the frame comprises a bottom plate, support columns are arranged on two sides of the bottom plate, a top plate is arranged on the support columns, the base is fixedly arranged on the top plate, and the hydraulic mechanism is arranged on the bottom plate.
3. The portable high-precision cable crimping device of claim 1, wherein the slide bar is vertically arranged on the base, a guide hole is formed in the slide bar, a guide sleeve is arranged on the guide hole, the slide bar is arranged on the guide sleeve in a penetrating manner, and a fixing block is arranged at the free end of the slide bar, so that the slide bar is not separated from the slide bar, and the slide bar and the base do relative movement along the slide bar.
4. The portable high-precision cable crimping device of claim 1, wherein the slide bar is uniformly provided with a plurality of annular grooves forming indication graduations thereon.
5. The portable high-precision cable crimping device according to claim 1, wherein a crimping space for threading a cable is provided on the crimping jig, and the cable is crimped into a quadrangular or hexagonal structure through the crimping space.
6. The portable high-precision cable crimping device of claim 1, wherein a jacking block is arranged on the bottom surface of the sliding block, the jacking block is arranged opposite to the hydraulic mechanism, and the jacking block is detachably connected with the hydraulic mechanism.
7. The portable high-precision cable crimping device of claim 6, wherein a slot is formed in the jacking block, a baffle is arranged on one side of the slot, a slot is formed in the other side of the slot, the hydraulic mechanism is connected with a connecting block, and the connecting block is clamped on the slot.
8. The portable high-precision cable crimping device of claim 7, wherein a limiting block is arranged at the end part of the connecting block, the cross section of the groove is T-shaped, and the limiting block is clamped on the groove, so that the connecting block cannot be separated from the groove.
9. The portable high-precision cable crimping device of claim 2, wherein the hydraulic mechanism comprises a body, the body is fixedly arranged on the bottom plate, a hydraulic table is arranged on the body and is connected with the sliding block, a hydraulic interface is arranged on the body and is fixedly connected with the body through a bolt, and the hydraulic table drives the sliding block to move towards the direction of the base so as to crimp a cable on the crimping jig.
10. The portable high-precision cable crimping device as claimed in claim 1, wherein the slide bar is sleeved with a spring, one end of the spring is abutted with the base, and the other end of the spring is abutted with the slide block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322629965.4U CN220934568U (en) | 2023-09-27 | 2023-09-27 | Portable high-precision cable crimping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322629965.4U CN220934568U (en) | 2023-09-27 | 2023-09-27 | Portable high-precision cable crimping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220934568U true CN220934568U (en) | 2024-05-10 |
Family
ID=90969918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322629965.4U Active CN220934568U (en) | 2023-09-27 | 2023-09-27 | Portable high-precision cable crimping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220934568U (en) |
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2023
- 2023-09-27 CN CN202322629965.4U patent/CN220934568U/en active Active
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