CN220932635U - A servo blasting test bench - Google Patents
A servo blasting test bench Download PDFInfo
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- CN220932635U CN220932635U CN202321816996.4U CN202321816996U CN220932635U CN 220932635 U CN220932635 U CN 220932635U CN 202321816996 U CN202321816996 U CN 202321816996U CN 220932635 U CN220932635 U CN 220932635U
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Abstract
本实用新型公开了一种伺服爆破试验台,包括爆破试验台主体,所述爆破试验台主体上设置有爆破腔,所述爆破试验台主体的液压装置输出端固定连通有空心板,所述爆破试验台的基座内部一侧开设有供水腔,所述爆破试验台的上方设置有喷淋装置,所述喷淋装置的泵体设置于供水腔内,所述喷淋装置的连接管贯穿基座并延伸至爆破腔内。本实用新型涉及压力检测的技术领域,喷淋装置的泵体可将清洁液吸收并输送至连接管内,连接管可在爆破腔内通过喷头将清洁液雾化,并喷向爆破腔的内壁,清洁液在壁面下滑时可将其油液清理并下落在收集推拉槽内,当液压管爆破后出现残缺管片时,管片可落在收集推拉槽顶部的过滤网板上,进而方便了清理以及收集的工作。
The utility model discloses a servo blasting test bench, including a blasting test bench body, a blasting cavity is arranged on the blasting test bench body, a hollow plate is fixedly connected to the output end of the hydraulic device of the blasting test bench body, a water supply cavity is opened on one side of the inner part of the base of the blasting test bench, a spray device is arranged above the blasting test bench, a pump body of the spray device is arranged in the water supply cavity, a connecting pipe of the spray device penetrates the base and extends into the blasting cavity. The utility model relates to the technical field of pressure detection, the pump body of the spray device can absorb and transport the cleaning liquid into the connecting pipe, the connecting pipe can atomize the cleaning liquid through the nozzle in the blasting cavity and spray it to the inner wall of the blasting cavity, the cleaning liquid can clean the oil when sliding down the wall and fall into the collection push-pull groove, when the hydraulic pipe has a broken pipe segment after the blasting, the pipe segment can fall on the filter screen plate at the top of the collection push-pull groove, thereby facilitating the cleaning and collection work.
Description
技术领域Technical Field
本实用新型涉及压力检测的技术领域,具体是一种伺服爆破试验台。The utility model relates to the technical field of pressure detection, in particular to a servo blasting test bench.
背景技术Background technique
爆破试验台是用于在一定规格的聚合物片材(如膜、革等)的表面上或管材、容器的内表面,通过液体或空气连续施加压力,测试试样突然破裂时的最大压力,求得材料的爆破强度的设备。The burst test bench is a device used to continuously apply pressure through liquid or air on the surface of a certain specification of polymer sheet (such as film, leather, etc.) or the inner surface of a pipe or container to test the maximum pressure when the sample suddenly breaks, so as to obtain the burst strength of the material.
目前,在对液压管进行爆破检测时,其试验台的爆破腔会飞溅油液,还需人工对爆破腔进行清理,然后才能进行下一次的爆破检测,这种人工清理会浪费大量的时间,而试验台的工作量也被降低,进而不适用于如今的工作节奏。At present, when a hydraulic pipe is subjected to burst detection, oil will splash out of the burst cavity of the test bench, and the burst cavity needs to be cleaned manually before the next burst detection can be carried out. This manual cleaning wastes a lot of time, and the workload of the test bench is also reduced, which is not suitable for today's work pace.
实用新型内容Utility Model Content
为解决上述问题,即解决上述背景技术提出的问题,本实用新型提出了一种伺服爆破试验台,包括爆破试验台主体,所述爆破试验台主体上设置有爆破腔,所述爆破腔两个相对应的侧壁均做敞开设计,所述爆破试验台主体的液压装置输出端固定连通有空心板,所述空心板固定设置于爆破试验台主体一侧,用于将爆破腔敞开的一端封闭,所述爆破腔与空心板对应的开口端安装有密封门,所述空心板位于爆破腔的一侧固定连通有若干个连接端头,若干个所述连接端头呈不同口径依次排列,若干个所述连接端头的外壁均安装有电动阀门,若干个所述连接端头均有与待测液压管适配的螺纹帽,所述空心板与液压装置连接的通路上安装有压力传感器,所述爆破试验台的基座内部一侧开设有供水腔,所述爆破试验台的上方设置有喷淋装置,所述喷淋装置的泵体设置于供水腔内,所述喷淋装置的连接管贯穿基座并延伸至爆破腔内,且喷淋装置的喷头设置于爆破腔内。In order to solve the above problems, that is, to solve the problems raised by the above background technology, the utility model proposes a servo blasting test bench, including a blasting test bench body, a blasting cavity is arranged on the blasting test bench body, and two corresponding side walls of the blasting cavity are designed to be open, and the output end of the hydraulic device of the blasting test bench body is fixedly connected with a hollow plate, and the hollow plate is fixedly arranged on one side of the blasting test bench body, and is used to close the open end of the blasting cavity, and the opening end corresponding to the blasting cavity and the hollow plate is installed with a sealing door, and the hollow plate is located on one side of the blasting cavity and is fixedly connected with a plurality of A connecting end, several of the connecting ends are arranged in sequence with different calibers, electric valves are installed on the outer walls of several of the connecting ends, several of the connecting ends have threaded caps adapted to the hydraulic pipes to be tested, a pressure sensor is installed on the passage connecting the hollow plate and the hydraulic device, a water supply cavity is opened on one side of the inner part of the base of the blasting test bench, a spray device is arranged above the blasting test bench, a pump body of the spray device is arranged in the water supply cavity, a connecting pipe of the spray device passes through the base and extends into the blasting cavity, and a spray head of the spray device is arranged in the blasting cavity.
优选的,所述爆破试验台的基座位于爆破腔的下方开设有收集腔,所述收集腔的开口一侧滑动插接有收集推拉槽。Preferably, the base of the blasting test bench is provided with a collecting chamber below the blasting chamber, and a collecting push-pull groove is slidably inserted on one side of the opening of the collecting chamber.
优选的,所述收集推拉槽的顶部放置有过滤网板。Preferably, a filter screen is placed on the top of the collecting push-pull trough.
优选的,所述供水腔的顶部固定连通有注水管。Preferably, the top of the water supply chamber is fixedly connected to a water injection pipe.
本实用新型的有益技术效果为:通过注水管向供水腔注入混有清洁剂的水并启动喷淋装置,喷淋装置的泵体可将清洁液吸收并输送至连接管内,连接管可在爆破腔内通过喷头将清洁液雾化,并喷向爆破腔的内壁,清洁液在壁面下滑时可将其油液清理并下落在收集推拉槽内,当液压管爆破后出现残缺管片时,管片可落在收集推拉槽顶部的过滤网板上,进而方便了清理以及收集的工作,降低了工作人员的劳动强度,具有一定的实用性。The beneficial technical effect of the utility model is as follows: water mixed with detergent is injected into the water supply chamber through the water injection pipe and the spray device is started; the pump body of the spray device can absorb the cleaning liquid and transport it to the connecting pipe; the connecting pipe can atomize the cleaning liquid through the nozzle in the blasting chamber and spray it onto the inner wall of the blasting chamber; when the cleaning liquid slides down the wall, the oil can be cleaned and dropped into the collecting push-pull groove; when incomplete pipe segments appear after the hydraulic pipe is blasted, the pipe segments can fall on the filter screen plate at the top of the collecting push-pull groove, thereby facilitating the cleaning and collection work, reducing the labor intensity of the staff, and having certain practicality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1示出了本实用新型的主视结构示意图。FIG1 shows a schematic diagram of the main structure of the utility model.
图2示出了本实用新型的剖视结构示意图。FIG2 shows a schematic cross-sectional view of the structure of the present invention.
图3示出了本实用新型的部分零件立体结构示意图。FIG3 shows a schematic diagram of the three-dimensional structure of some parts of the utility model.
附图标记1、爆破试验台主体;2、爆破腔;3、空心板;4、连接端头;5、压力传感器;6、供水腔;7、喷淋装置;8、收集腔;9、收集推拉槽;10、过滤网板;11、注水管;12、密封门。Figure numerals 1, explosion test bench body; 2, explosion chamber; 3, hollow plate; 4, connection end; 5, pressure sensor; 6, water supply chamber; 7, spray device; 8, collection chamber; 9, collection push-pull groove; 10, filter screen plate; 11, water injection pipe; 12, sealing door.
具体实施方式Detailed ways
下面参照附图来描述本实用新型的优选实施方式。本领域技术人员应当理解的是,这些实施方式仅仅用于解释本实用新型的技术原理,并非旨在限制本实用新型的保护范围。The preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the protection scope of the present invention.
本实用新型提出了一种伺服爆破试验台,包括爆破试验台主体1,爆破试验台主体1上设置有爆破腔2,液压管可在爆破腔2内实现爆破检测工作,爆破腔2两个相对应的侧壁均做敞开设计,爆破试验台主体1的液压装置输出端固定连通有空心板3,空心板3内部加工有腔室,以便于液压装置的工作将液压油输送至空心板3的内部,空心板3固定设置于爆破试验台主体1一侧,用于将爆破腔2敞开的一端封闭,爆破腔2与空心板3对应的开口端安装有密封门12,其设计目的在于,液压管安装在爆破腔2后将其封闭,实现安全检测,同时避免油液飞溅至爆破试验台主体1外部,空心板3位于爆破腔2的一侧固定连通有若干个连接端头4,连接端头4的外壁加工有螺纹,以便于与相适配的液压管连接,若干个连接端头4呈不同口径依次排列,多个连接端头4可实现对不同直径的液压管实现爆破压力检测,若干个连接端头4的外壁均安装有电动阀门,当对某一种直径液压管检测时,将其连接在相对应的连接端头4上,打开电动阀门,其他的电动阀门关闭,进而实现了对其他连接端头4通孔的封闭,若干个连接端头4均有与待测液压管适配的螺纹帽,螺纹帽可旋拧在液压管的一端,将内部通路完全封闭,进而实现对液压管内部的增压,空心板3与液压装置连接的通路上安装有压力传感器5,压力传感器5的检测端置于通路内,在液压装置增压时,压力传感器5检测所得数据可通过实现控制器显示,爆破试验台的基座内部一侧开设有供水腔6,供水腔6用于存储混有清洁剂的水,爆破试验台的上方设置有喷淋装置7,喷淋装置7的泵体设置于供水腔6内,泵体可将清洁液吸收实现输送,喷淋装置7的连接管贯穿基座并延伸至爆破腔2内,且喷淋装置7的喷头设置于爆破腔2内,泵体可将清洁液通过连接管输送至若干个喷头处,喷头可将清洁液雾化后喷向爆破腔2的内壁,进而实现对爆破腔2内壁的清洁。The utility model proposes a servo blasting test bench, including a blasting test bench body 1, a blasting chamber 2 is arranged on the blasting test bench body 1, a hydraulic pipe can realize blasting detection work in the blasting chamber 2, two corresponding side walls of the blasting chamber 2 are designed to be open, an output end of the hydraulic device of the blasting test bench body 1 is fixedly connected with a hollow plate 3, a chamber is processed inside the hollow plate 3, so that the hydraulic device can work to transport hydraulic oil to the inside of the hollow plate 3, the hollow plate 3 is fixedly arranged on one side of the blasting test bench body 1, and is used to close the open end of the blasting chamber 2, and the blasting chamber 2 and the hollow plate 3 is provided with a sealing door 12 at the corresponding open end. The design purpose is to seal the hydraulic pipe after it is installed in the blasting chamber 2 to achieve safety detection and prevent oil from splashing outside the blasting test bench body 1. The hollow plate 3 is located on one side of the blasting chamber 2 and is fixedly connected with a plurality of connecting ends 4. The outer wall of the connecting end 4 is processed with threads to facilitate connection with the matching hydraulic pipe. The plurality of connecting ends 4 are arranged in sequence with different calibers. The plurality of connecting ends 4 can realize blasting pressure detection for hydraulic pipes of different diameters. The outer walls of the plurality of connecting ends 4 are all provided with electric valves. When the When testing a hydraulic pipe of a certain diameter, it is connected to the corresponding connecting end 4, the electric valve is opened, and the other electric valves are closed, thereby realizing the closure of the through holes of the other connecting ends 4. Several connecting ends 4 are equipped with threaded caps adapted to the hydraulic pipe to be tested. The threaded cap can be screwed on one end of the hydraulic pipe to completely close the internal passage, thereby realizing the pressurization inside the hydraulic pipe. A pressure sensor 5 is installed on the passage connecting the hollow plate 3 and the hydraulic device. The detection end of the pressure sensor 5 is placed in the passage. When the hydraulic device is pressurized, the data detected by the pressure sensor 5 can be obtained by The controller displays that a water supply chamber 6 is provided on one side of the inner part of the base of the blasting test bench, and the water supply chamber 6 is used to store water mixed with detergent. A spray device 7 is provided above the blasting test bench, and a pump body of the spray device 7 is provided in the water supply chamber 6. The pump body can absorb the cleaning liquid to realize transportation. The connecting pipe of the spray device 7 passes through the base and extends into the blasting chamber 2, and the nozzle of the spray device 7 is provided in the blasting chamber 2. The pump body can transport the cleaning liquid to several nozzles through the connecting pipe, and the nozzle can atomize the cleaning liquid and spray it onto the inner wall of the blasting chamber 2, thereby realizing the cleaning of the inner wall of the blasting chamber 2.
需要说明的是,爆破试验台主体1位于爆破腔2顶部位置呈弧形设计,以便清洁液喷洒在其表面时,清洁液可沿着弧形壁面向下滑落,并带走更多的液压油。It should be noted that the blasting test bench body 1 is located at the top of the blasting chamber 2 and is designed to be arc-shaped, so that when the cleaning liquid is sprayed on its surface, the cleaning liquid can slide down along the arc-shaped wall surface and take away more hydraulic oil.
具体而言,爆破试验台的基座位于爆破腔2的下方开设有收集腔8,收集腔8位于爆破腔2的正下方,清洁液对液压油清理后可直接滑落至收集腔8,收集腔8的开口一侧滑动插接有收集推拉槽9,通过增设收集推拉槽9,可方便工作人员后续的清理工作。Specifically, the base of the blasting test bench is located below the blasting chamber 2 and is provided with a collecting chamber 8. The collecting chamber 8 is located directly below the blasting chamber 2. The cleaning liquid can directly slide into the collecting chamber 8 after cleaning the hydraulic oil. A collecting push-pull groove 9 is slidably inserted on one side of the opening of the collecting chamber 8. By adding the collecting push-pull groove 9, the subsequent cleaning work of the staff can be facilitated.
需要说明的是,收集推拉槽9内腔上方的侧壁薄于下方的侧壁,且形成阶梯状,以便于放置过滤网板,方便将其取下。It should be noted that the side wall above the inner cavity of the collecting push-pull groove 9 is thinner than the side wall below and is formed in a stepped shape to facilitate the placement of the filter screen plate and its removal.
具体而言,收集推拉槽9的顶部放置有过滤网板10,当液压管爆破后出现残缺管片时,管片可落在收集推拉槽9顶部的过滤网板10上,进而实现固液分离。Specifically, a filter screen 10 is placed on the top of the collecting push-pull trough 9. When incomplete pipe segments appear after the hydraulic pipe bursts, the pipe segments can fall on the filter screen 10 on the top of the collecting push-pull trough 9, thereby achieving solid-liquid separation.
具体而言,供水腔6的顶部固定连通有注水管11,注水管11的设计,以便于连接外部水管,方便向其内部注水。Specifically, a water injection pipe 11 is fixedly connected to the top of the water supply chamber 6. The water injection pipe 11 is designed to be easy to connect to an external water pipe to facilitate water injection into the interior.
工作原理:首先将液压装置的储油箱注入适量的液压油,随后将待检测液压管与其相适配的连接端头4螺纹连接,再将螺纹帽旋拧在待检测液压管的一端实现密封,此时关闭密封门12并启动液压装置的增压泵,通过向液压管内输送油液来增压,当液压管爆裂时压力传感器5所测数据达到峰值,该数据即为液压管的最大压力值,而液压管爆裂后的油液将飞溅于爆破腔2内,此时通过注水管11向供水腔6注入混有清洁剂的水并启动喷淋装置7,喷淋装置7的泵体可将清洁液吸收并输送至连接管内,连接管可在爆破腔2内通过喷头将清洁液雾化,并喷向爆破腔2的内壁,清洁液在壁面下滑时可将其油液清理并下落在收集推拉槽9内,当液压管爆破后出现残缺管片时,管片可落在收集推拉槽9顶部的过滤网板10上,进而实现固液分离,以便后续清理。Working principle: First, inject a proper amount of hydraulic oil into the oil storage tank of the hydraulic device, then thread the hydraulic pipe to be tested and its matching connection end 4, and then screw the threaded cap on one end of the hydraulic pipe to be tested to achieve sealing. At this time, close the sealing door 12 and start the booster pump of the hydraulic device to increase the pressure by delivering oil into the hydraulic pipe. When the hydraulic pipe bursts, the data measured by the pressure sensor 5 reaches a peak value, which is the maximum pressure value of the hydraulic pipe, and the oil after the hydraulic pipe bursts will splash into the blasting chamber 2. At this time Water mixed with detergent is injected into the water supply chamber 6 through the water injection pipe 11 and the spray device 7 is started. The pump body of the spray device 7 can absorb the cleaning liquid and transport it to the connecting pipe. The connecting pipe can atomize the cleaning liquid through the nozzle in the blasting chamber 2 and spray it to the inner wall of the blasting chamber 2. When the cleaning liquid slides down the wall, it can clean the oil and fall into the collection push-pull groove 9. When incomplete pipe segments appear after the hydraulic pipe is blasted, the pipe segments can fall on the filter screen plate 10 at the top of the collection push-pull groove 9, thereby realizing solid-liquid separation for subsequent cleaning.
在本实用新型中,所有电气件和部件均为通用标准件或本领域技术人员知晓的部件,且普遍存在,其设备型号可在工作中根据实际需要进行选择。In the present invention, all electrical parts and components are universal standard parts or components known to those skilled in the art and are widely available, and their equipment models can be selected according to actual needs during work.
虽然已经参考优选实施例对本实用新型进行了描述,但在不脱离本实用新型的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件,尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本实用新型并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Although the present invention has been described with reference to preferred embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
在本实用新型的描述中,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
此外,还需要说明的是,在本实用新型的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本实用新型中的具体含义。In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
术语“包括”或者任何其它类似用语旨在涵盖非排他性的包含,从而使得包括一系列要素的过程、物品或者设备/装置不仅包括那些要素,而且还包括没有明确列出的其它要素,或者还包括这些过程、物品或者设备/装置所固有的要素。The term "comprise" or any other similar term is intended to cover a non-exclusive inclusion, such that a process, article, or apparatus/device that includes a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, article, or apparatus/device.
至此,已经结合附图所示的优选实施方式描述了本实用新型的技术方案,但是,本领域技术人员容易理解的是,本实用新型的保护范围显然不局限于这些具体实施方式。在不偏离本实用新型的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本实用新型的保护范围之内。So far, the technical solution of the utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings, but it is easy for those skilled in the art to understand that the protection scope of the utility model is obviously not limited to these specific embodiments. Without departing from the principle of the utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the utility model.
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