CN220925669U - Bucket of bucket-wheel stacker reclaimer - Google Patents
Bucket of bucket-wheel stacker reclaimer Download PDFInfo
- Publication number
- CN220925669U CN220925669U CN202322765964.2U CN202322765964U CN220925669U CN 220925669 U CN220925669 U CN 220925669U CN 202322765964 U CN202322765964 U CN 202322765964U CN 220925669 U CN220925669 U CN 220925669U
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- Prior art keywords
- bucket
- plate
- bucket body
- bottom plate
- tooth
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- 238000005520 cutting process Methods 0.000 abstract description 5
- 238000003466 welding Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
The utility model discloses a bucket of a bucket wheel stacker-reclaimer, which comprises two side plates and a bottom plate connected between the two side plates, wherein the first end of the bottom plate extends upwards to be parallel to the first end of the side plate, so that a bucket body is formed after the two side plates and the bottom plate are connected with each other, the bucket further comprises a first bucket body lining plate, a second bucket body lining plate and a third bucket body lining plate, the first bucket body lining plate and the second bucket body lining plate are connected to each side plate and are positioned at the inner side of the bucket body, and the third bucket body lining plate is connected to the first end of the bottom plate and is positioned at the inner side of the bucket body. The second ends of the two side plates and the second end of the bottom plate are connected with bucket openings, and bucket teeth are detachably connected to the bucket openings. The bucket provided by the utility model can avoid the adoption of fire cutting and electric welding operation in the bucket tooth replacement process, and reduce the potential safety hazard.
Description
Technical Field
The utility model belongs to the technical field of bucket-wheel stacker-reclaimers, and particularly relates to a bucket of a bucket-wheel stacker-reclaimer.
Background
The bucket-wheel stacker reclaimer relies on the bucket on the wheel body to directly act on the material to excavate and get the material, and fig. 1 is a structural schematic diagram of an existing bucket, and as shown in fig. 1, because the bucket directly acts on the material to excavate and get the material, in order to prolong the service life of the bucket, the bucket body lining plates 2 are arranged on the side plates 1 on two sides of the bucket, and the strength of the bucket can be increased when the bucket excavates and gets the material, so that the damage of the bucket is avoided. The bucket mouth 3 of the bucket is welded with a bucket mouth lining plate 4, the bucket mouth lining plate 4 is welded with a plurality of bucket teeth 5, and when the bucket digs materials, the materials are cut by the bucket teeth 5 to enable the materials to enter the bucket. Therefore, when the bucket works, the bucket teeth 5 can generate huge friction force with materials, so that the bucket teeth 5 are worn, and if the bucket teeth 5 are not processed after being worn, the bucket can be damaged when the bucket teeth are continuously excavated and taken.
The bucket teeth 5 need to be replaced after being worn, when the bucket teeth 5 are replaced, the bucket wheel mechanism is stopped, an maintainer needs to cut off the bucket mouth lining plate 4 through fire operation, then the bucket mouth lining plate 4 welded with the new bucket teeth 5 is welded on the bucket mouth 3 of the bucket again, or a plurality of bucket teeth 5 on the bucket mouth lining plate 4 are cut off through fire operation, and then the new bucket teeth 5 are welded to the original position again.
Therefore, the existing bucket tooth 5 needs to perform fire cutting and electric welding operation in the replacement process, so that the safety risk is high, and the overall working efficiency is low.
Disclosure of utility model
In view of the defects in the prior art, the utility model provides a bucket of a bucket-wheel stacker-reclaimer, which solves the problem that the existing bucket has potential safety hazard in the process of replacing bucket teeth.
In order to solve the problems, the utility model provides a bucket of a bucket-wheel stacker-reclaimer, which comprises two side plates and a bottom plate connected between the two side plates, wherein the first end of the bottom plate extends upwards to be flush with the first end of the side plate, so that a bucket body is formed after the two side plates and the bottom plate are connected with each other, the bucket further comprises a first bucket body lining plate, a second bucket body lining plate and a third bucket body lining plate, the first bucket body lining plate and the second bucket body lining plate are connected to each side plate and are positioned on the inner side of the bucket body, and the third bucket body lining plate is connected to the first end of the bottom plate and is positioned on the inner side of the bucket body.
The second ends of the two side plates and the second end of the bottom plate are connected with bucket openings, and bucket teeth are detachably connected to the bucket openings.
Preferably, the bucket tooth comprises a tooth seat and a tooth tip connected to the tooth seat, a vertical gap is formed between the tooth seat and the tooth tip, and the bucket opening is inserted into the vertical gap, so that the tooth seat is located at the outer side of the bucket body.
Preferably, the tooth holder is connected with the bucket opening through a countersunk bolt.
Preferably, the first bucket liner plate and the second bucket liner plate are connected to the side plates and are close to the first ends of the side plates.
Preferably, the first bucket liner plate and the second bucket liner plate are detachably connected to each side plate through countersunk bolts.
Preferably, the third bucket lining plate is detachably connected to the first end of the bottom plate through countersunk bolts.
Compared with the prior art, the bucket of the bucket-wheel stacker reclaimer has the following advantages:
(1) The original bucket mouth lining plate is canceled, the integral bucket mouth is adopted, the bucket teeth are detachably connected to the integral bucket mouth, for example, detachable connection is realized through countersunk bolts, fire cutting and electric welding operation are not needed when the bucket teeth are replaced, the safety risk is reduced, and meanwhile, the replacement efficiency is improved.
(2) In the original bucket, the side plates at two sides of the bucket are welded with the bucket body lining plates respectively, and in the bucket provided by the utility model, each side plate at two sides of the bucket is connected with two bucket body lining plates respectively, and meanwhile, the part with concentrated stress on the bottom plate is connected with one bucket body lining plate.
Drawings
FIG. 1 is a schematic view of a conventional bucket;
FIG. 2 is a schematic view of a bucket according to an embodiment of the present utility model;
FIG. 3 is a schematic diagram of the connection of a tooth to a mouth provided by an embodiment of the present utility model;
Fig. 4 is a view in the direction a in fig. 3.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the following detailed description of the embodiments of the present utility model will be given with reference to the accompanying drawings. Examples of these preferred embodiments are illustrated in the accompanying drawings. The embodiments of the utility model shown in the drawings and described in accordance with the drawings are merely exemplary and the utility model is not limited to these embodiments.
It should be noted here that, in order to avoid obscuring the present utility model due to unnecessary details, only structures and/or processing steps closely related to the solution according to the present utility model are shown in the drawings, while other details not greatly related to the present utility model are omitted.
Fig. 2 is a schematic structural diagram of a bucket according to an embodiment of the present utility model, as shown in fig. 2, the bucket includes two side plates 1 and a bottom plate 6 connected between the two side plates 1, a first end 61 of the bottom plate 6 extends upward to be flush with a first end 10 of the side plate 1, so that the two side plates 1 and the bottom plate 6 are connected to each other to form a bucket body 7, the bucket further includes a first bucket body lining plate 81, a second bucket body lining plate 82, and a third bucket body lining plate 83, the first bucket body lining plate 81 and the second bucket body lining plate 82 are connected to each side plate 1 and located at an inner side of the bucket body 7, and the third bucket body lining plate 83 is connected to the first end 61 of the bottom plate 6 and located at an inner side of the bucket body 7.
Wherein, the second ends 11 and 62 of the two side plates 1 and the bottom plate 6 are connected with a bucket opening 3, and the bucket opening 3 is detachably connected with a bucket tooth 5.
Specifically, according to the bucket provided in the above embodiment, in the actual manufacturing process, referring to fig. 1 and 2, the form of matching the original bucket opening lining plate and the bucket opening on the bucket is canceled, and the bucket opening is reprocessed according to the original style and size, and the integrated bucket opening is adopted. The bucket teeth are detachably connected to the integrated bucket mouth, so that fire cutting and electric welding operation are not needed when the bucket teeth are replaced, the safety risk is reduced, and meanwhile, the replacement efficiency is improved.
Specifically, referring to fig. 1, the original bucket, a stainless steel lining plate is welded on each of the side plates 1 on both sides of the bucket to serve as a bucket lining plate 2, and the original bucket lining plate 2 has a dimension of 300mm in length, 250mm in width and 12mm in plate thickness.
Specifically, referring to fig. 2, in the bucket provided in this embodiment, each side plate 1 on both sides of the bucket is connected with a first bucket lining plate 81 and a second bucket lining plate 82, wherein the first bucket lining plate 81 has a length of 200mm, a width of 140mm, a plate thickness of 10mm, the second bucket lining plate 82 has a length of 430mm, a width of 200mm, and a plate thickness of 10mm.
Comparing the bucket body lining board on the existing bucket body side board and the bucket body lining board on the bucket body side board provided by the embodiment, the floor area of the bucket body lining board of the bucket body on the side board provided by the embodiment is larger, the strength of the side board is increased, the contact area of materials and the bucket body lining board is increased, the direct contact area of the materials and the side board is reduced, the side board is better protected, and the damage to the side board is avoided.
Specifically, referring to fig. 2, when the first bucket liner 81 and the second bucket liner 82 are disposed, the first bucket liner 81 is connected to the side plate 1 at a position near the first end 10 of the side plate 1 according to the stress condition and the wear condition of the side plate 1, and then the second bucket liner 82 is connected to the side plate 1 and near the first bucket liner 81.
Specifically, referring to fig. 1 and 2, there is no corresponding bucket lining board on the existing bucket bottom board, in the bucket provided in this embodiment, the first end 61 of the bottom board 6 is close to the bucket wheel mechanism, during material taking, the bucket rotates along with the bucket wheel mechanism, and the material is concentrated at the first end 61 of the bottom board 6, so that a third bucket lining board 83 is installed at a portion of the first end 61 of the bottom board 6 extending up to be flush with the first end 10 of the side board 1, and the third bucket lining board 83 can enhance the strength of the bottom board at the portion, so as to avoid the abrasion of the bottom board at the portion.
More specifically, in the present embodiment, the third bucket liner 83 has a length of 500mm, a width of 200mm, and a plate thickness of 10mm.
More specifically, in the present embodiment, the first bucket liner 81, the second bucket liner 82, and the third bucket liner 83 are all made of stainless steel.
Specifically, the first bucket lining plate 81, the second bucket lining plate 82 and the third bucket lining plate 83 are worn after contacting with materials and need to be replaced, and in order to facilitate replacement, the first bucket lining plate 81 and the second bucket lining plate 82 are detachably connected to each side plate 1 through countersunk bolts; the third bucket liner 83 is detachably connected to the first end 61 of the base plate 6 by countersunk bolts.
Fig. 3 is a schematic diagram of connection between a tooth and a mouth provided in an embodiment of the present utility model, and fig. 4 is a view in a direction a in fig. 3, referring to fig. 2 to fig. 4, in a preferred embodiment, the tooth 5 includes a tooth holder 51 and a tooth tip 52 connected to the tooth holder 51, a vertical notch 53 is formed between the tooth holder 51 and the tooth tip 52, and the mouth 3 is inserted into the vertical notch 53, so that the tooth holder 51 is located outside the bucket body 7.
Specifically, referring to fig. 1 and 2, in this embodiment, the width of the tooth 5 is set to be wider than that of the existing tooth, so that the service life of the tooth can be prolonged.
Specifically, in the embodiment, the whole bucket opening is reprocessed according to the original bucket opening style and size to form an integrated bucket opening, the bucket opening material is made of domestic wear-resistant 500 materials, and the plate thickness is adjusted from 20mm to 18mm. The vertical notch 53 is sized according to the plate thickness of the opening 3, ensuring that the opening 3 is inserted into the vertical notch 53. After the mouth 3 is inserted into the vertical notch 53, the tooth holder 51 is connected to the mouth 3 by a countersunk bolt. The countersunk head bolts and the bucket teeth 5 are positioned on the outer side of the bucket body 7.
In summary, according to the bucket of the bucket-wheel stacker-reclaimer, the bucket can avoid using fire cutting and electric welding operation in the bucket tooth replacement process, the potential safety hazard is reduced, the replacement efficiency is improved, and the service life of the bucket is prolonged.
The foregoing is merely illustrative of the embodiments of this application and it will be appreciated by those skilled in the art that variations and modifications may be made without departing from the principles of the application, and it is intended to cover all modifications and variations as fall within the scope of the application.
Claims (6)
1. Bucket of bucket wheel stacker reclaimer, the bucket includes two curb plates (1) and connects bottom plate (6) between two curb plates (1), first end (61) of bottom plate (6) upwards extend to with first end (10) parallel and level of curb plate (1) for two curb plates (1) with form bucket body (7) after bottom plate (6) interconnect, characterized in that, the bucket still includes first bucket body welt (81), second bucket body welt (82) and third bucket body welt (83), first bucket body welt (81) and second bucket body welt (82) are connected on every curb plate (1) and are located the inboard of bucket body (7), third bucket body welt (83) are connected on first end (61) of bottom plate (6) and are located the inboard of bucket body (7);
The bucket mouth (3) is connected to the second ends (11) of the two side plates (1) and the second end (62) of the bottom plate (6), and the bucket mouth (3) is detachably connected with bucket teeth (5).
2. Bucket of a bucket-wheel stacker reclaimer according to claim 1, characterized in that the bucket tooth (5) comprises a tooth holder (51) and a tooth tip (52) connected to the tooth holder (51), a vertical gap (53) is formed between the tooth holder (51) and the tooth tip (52), and the bucket mouth (3) is inserted into the vertical gap (53) so that the tooth holder (51) is located outside the bucket body (7).
3. Bucket of a bucket-wheel stacker reclaimer according to claim 2, characterized in that the tooth holder (51) is connected with the bucket mouth (3) by countersunk bolts.
4. Bucket of a bucket-wheel stacker reclaimer according to claim 1, characterized in that the first bucket liner plate (81) and the second bucket liner plate (82) are connected to the side plate (1) and close to the first end (10) of the side plate (1).
5. Bucket of a bucket-wheel stacker reclaimer according to claim 1, characterized in that the first bucket liner plate (81) and the second bucket liner plate (82) are detachably connected to each side plate (1) by countersunk bolts.
6. Bucket of a bucket-wheel stacker reclaimer according to any of claims 1-5, characterized in that the third bucket body liner (83) is detachably connected to the first end (61) of the bottom plate (6) by means of countersunk bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322765964.2U CN220925669U (en) | 2023-10-16 | 2023-10-16 | Bucket of bucket-wheel stacker reclaimer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322765964.2U CN220925669U (en) | 2023-10-16 | 2023-10-16 | Bucket of bucket-wheel stacker reclaimer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220925669U true CN220925669U (en) | 2024-05-10 |
Family
ID=90934185
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322765964.2U Active CN220925669U (en) | 2023-10-16 | 2023-10-16 | Bucket of bucket-wheel stacker reclaimer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220925669U (en) |
-
2023
- 2023-10-16 CN CN202322765964.2U patent/CN220925669U/en active Active
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