CN220925521U - Double-rail jacking mechanism - Google Patents
Double-rail jacking mechanism Download PDFInfo
- Publication number
- CN220925521U CN220925521U CN202322393800.1U CN202322393800U CN220925521U CN 220925521 U CN220925521 U CN 220925521U CN 202322393800 U CN202322393800 U CN 202322393800U CN 220925521 U CN220925521 U CN 220925521U
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- conveyor belt
- double
- rail
- cylinder
- jacking
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- 230000007246 mechanism Effects 0.000 title claims abstract description 36
- 230000000903 blocking effect Effects 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 238000001514 detection method Methods 0.000 claims description 10
- 230000004888 barrier function Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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- Control Of Conveyors (AREA)
Abstract
The utility model provides a double-rail jacking mechanism, which is erected on a conveyor belt and comprises a pair of side plates, wherein the two side plates are oppositely arranged on two sides of the conveyor belt, a baffle piece is arranged at the top of each side plate and used for blocking materials conveyed on the conveyor belt, a sliding fit jacking piece is arranged in the middle of each side plate, the double-rail jacking mechanism comprises a vertically arranged jacking cylinder, a connecting seat is arranged at the top end of each jacking cylinder, vertical plates are arranged on two sides of each connecting seat, the outer side faces of the vertical plates are in sliding connection with the side plates through guide rails, and positioning pins are arranged on the top faces of the vertical plates; the top surface of the locating pin is lower than the top surface of the conveyor belt, the top surface of the side plate is provided with the upper pressing plate and is mapped on the top surface of the material.
Description
Technical Field
The utility model relates to the technical field of material handling, in particular to a double-rail jacking mechanism.
Background
At present, materials are conveyed by conveyor belts between equipment or stations on many production lines, so that the materials reach each station or each production equipment, thereby forming flow line production, and greatly improving the production efficiency. However, due to continuous upgrading of products and gradual perfection of the process, the original single conveyor belt may not meet the production requirement, so that the conveyor belt, stations, production equipment and the like are required to be added, the newly added stations and equipment are required to be in butt joint with the original conveyor belt, the production line is stopped, and the productivity is affected.
Therefore, it is necessary to provide a dual rail jack mechanism to solve the above technical problems.
Disclosure of utility model
In order to solve the technical problems, the utility model provides the double-rail jacking mechanism, on the premise of ensuring that the production line is not stopped, the material conveyed by the conveyor belt is blocked by the blocking piece of the jacking mechanism, then the locating pins arranged on the top surface of the vertical plate are jacked up upwards by the jacking air cylinder of the jacking piece, and the locating pins on the two sides lift the material and prop against the upper pressing plate at the same time, so that the material leaves the conveyor belt, the material is processed by processing equipment arranged above the conveyor belt, and the upgrading time of the production line is greatly shortened.
The utility model provides a double-rail jacking mechanism, which is erected on a conveyor belt and comprises the following components:
the two side plates are opposite to two sides of the conveyor belt, and the top of each side plate is provided with a baffle piece for blocking materials conveyed on the conveyor belt;
The jacking piece is arranged in the middle of the side plate and is longitudinally matched with the side plate in a sliding mode, the jacking piece comprises a vertically arranged jacking cylinder, a connecting seat is arranged at the top end of the jacking cylinder, vertical plates are arranged on two sides of the connecting seat, the outer side faces of the vertical plates are in sliding connection with the side plate through guide rails, positioning pins are arranged on the top faces of the vertical plates, and the top faces of the positioning pins are lower than the top faces of the conveying belts;
and the upper pressing plate is arranged on the top surface of the side plate and is mapped on the top surface of the material.
Preferably, the baffle piece comprises a transversely installed baffle stop cylinder, the two baffle stop cylinders are oppositely arranged, and a baffle stop column for blocking materials is connected to the end part of a piston rod of the baffle stop cylinder.
Preferably, the baffle further comprises a detection switch which is transversely arranged, and the two detection switches are oppositely arranged and are used for detecting whether the material is in place or not.
Preferably, the outer side surface of the vertical plate is provided with a connecting block which is fixed with the guide rail.
Preferably, the guide rail comprises a guide rail and a slider slidably disposed on the guide rail.
Preferably, the jacking mechanism further comprises a base, and the base is arranged on the bottom surface of the jacking cylinder.
Compared with the related art, the double-rail jacking mechanism provided by the utility model has the following beneficial effects:
according to the utility model, on the premise of ensuring that the production line is not stopped, the material conveyed by the conveyor belt is blocked by the blocking piece of the lifting mechanism, then the positioning pins arranged on the top surface of the vertical plate are lifted upwards by the lifting cylinder of the lifting piece, and the positioning pins on the two sides lift the material and support the material to the upper pressing plate at the same time, so that the material leaves the conveyor belt, and the material is processed by processing equipment arranged above the conveyor belt, so that the upgrading time of the production line is greatly shortened.
Drawings
Fig. 1 is a schematic diagram of a front view structure of a dual-rail jack mechanism according to the present utility model;
Fig. 2 is a schematic view of a rear view structure of a dual-rail jack mechanism according to the present utility model;
FIG. 3 is a schematic view of a partial explosion structure of a dual-rail jack mechanism according to the present utility model;
Fig. 4 is a schematic structural view of a jack of a dual-rail jack mechanism according to the present utility model;
FIG. 5 is a schematic diagram of a dual-rail jack mechanism according to the present utility model in a position where the dual-rail jack mechanism cooperates with a conveyor belt;
Reference numerals in the drawings: 1. a side plate; 2. stopping the cylinder; 3. stopping the column; 4. a jacking member; 401. jacking the air cylinder; 402. a connecting seat; 403. a vertical plate; 404. a positioning pin; 5. a guide rail; 501. a guide rail; 502. a slide block; 6. a detection switch; 7. a connecting block; 8. a base; 9. an upper press plate; 10. a conveyor belt.
Detailed Description
The utility model is further described below with reference to the drawings and embodiments.
Referring to fig. 1 and 2, a double-rail lifting mechanism spans a conveyor belt 10, and the lifting mechanism lifts up materials originally conveyed by the conveyor belt 10 through detection and lifting actions, so that the materials are separated from the conveyor belt 10, and then are processed by processing equipment arranged above the conveyor belt 10, and the materials can be processed under the condition that the conveyor belt 10 is not stopped, so that the productivity of a production line is ensured, and the double-rail lifting mechanism has the advantages of high universality, simplicity in installation and debugging, low cost and the like, and greatly shortens the time for upgrading the production line.
In addition, the PLC controller of the original production line configuration of the conveyor belt 10 may be used as a control module of the dual-rail jacking mechanism, and when in implementation, the components are correspondingly connected to the signal terminals of the PLC controller according to the specifications of the components of the dual-rail jacking mechanism, and the execution program of the PLC controller is rewritten by using a programming language, so that the components of the dual-rail jacking mechanism sequentially act according to the set logic program.
In this embodiment, the execution program of the PLC controller is: when material is detected, it is first blocked from further movement with the conveyor belt 10 and then lifted upwards so that it can be processed by the processing equipment arranged above the conveyor belt 10.
In the present embodiment, referring to fig. 2, the jacking mechanism includes a pair of side plates 1 established at both sides of the conveyor belt 10, and the installation positions of the two side plates 1 can be adjusted according to the width of the conveyor belt 10 to expand the use range of the jacking mechanism.
The top surface of each side plate 1 is transversely provided with stop cylinders 2 through screws, the stop cylinders 2 on the two side plates 1 are oppositely arranged, meanwhile, stop posts 3 are arranged for each stop cylinder 2, and when the stop cylinders 2 extend out, the stop posts 3 are pushed to the position right above the conveyor belt 10 so as to block the conveying direction of materials on the conveyor belt 10.
In order to provide an action signal for the stop cylinder 2, the top of each side plate 1 is provided with a detection switch 6 through a mounting plate, and when the detection switch 6 is used in specific application, a photoelectric switch is selected for the detection switch, and a light beam emitted by the photoelectric switch passes through a through hole formed in the side plate 1 and generates the action signal when a material blocks the light beam.
In this embodiment, referring to fig. 3 to 5, the lifting mechanism further includes a lifting member 4 for lifting the material, where the lifting member 4 is mainly composed of a lifting cylinder 401, a connection base 402 disposed at the top end of the lifting cylinder 401, vertical plates 403 fixed at two sides of the connection base 402, and positioning pins 404 mounted on the top surfaces of the vertical plates 403, the two vertical plates 403 are relatively close to the side surfaces of the conveyor belt 10, and the connection base 402 is located directly under the conveyor belt 10.
In order to adapt to the conveyor belt 10 with different widths in cooperation with the side plates 1, the width of the connecting seat 402 can be customized according to practical situations, so as to ensure that the vertical plate 403 fixed on the top surface of the connecting seat 402 is close to the side surface of the conveyor belt 10.
Meanwhile, the locating pin 404 is detachably connected to the top surface of the vertical plate 403, when the jacking cylinder 401 does not act, the top surface of the locating pin 404 is slightly lower than the top surface of the conveying belt 10, movement of materials is not hindered, for example, screw hole connection or bonding and other modes can be adopted, the appearance of the locating pin 404 can be customized according to the materials so as to be suitable for different materials, when jacking, the locating pin 404 is embedded in the side edge of the materials, the position of the materials can be stabilized, so that the materials can be accurately machined by machining equipment, meanwhile, the bottom surface of the side edge of the materials falls on the vertical plate 403, the contact area is enlarged, and the stability is further ensured.
In order to ensure the stability of the movement of the connecting seat 402 and the vertical plate 403 when the jacking cylinder 401 acts, the connecting block 7 is arranged on the outer side surface of the vertical plate 403, and the guide rail 5 consisting of the guide rail 501 and the sliding block 502 is arranged between the connecting block 7 and the side plate 1, so that the stability of the vertical movement of the connecting seat 402 and the vertical plate 403 is ensured.
In addition, still set up top board 9 at the top surface of curb plate 1, after the material is by the jacking, the top surface of material supports and leans on top board 9 to guarantee that the material is stable, in order to set up reserved processing space for processing, top board 9 divide into two, correspond respectively and install on curb plate 1, and can map the top surface at the material.
The jacking mechanism further comprises a base 8, and the base 8 is mounted on the bottom surface of the jacking cylinder 401 through screws.
In the present application, the jacking cylinder 401 is selected from the MCQ series, the stop cylinder 2 is selected from the JMDB series, the above-mentioned selection result is only an example, and other cylinders capable of realizing the required functions are all within the protection scope of the present application.
The working principle of the double-rail jacking mechanism provided by the utility model is as follows: when a photoelectric switch detects a material, a blocking cylinder 2 acts to push a blocking column 3 to block the advancing direction of the material, then a jacking cylinder 401 is pushed upwards to push a connecting seat 402 and a vertical plate 403 to move upwards together along a guide rail 5, the vertical plate 403 and the positioning pin 404 are utilized to support the material together, the material is separated from a conveyor belt 10, then processing equipment right above the conveyor belt 10 processes the material, after the processing is finished, the jacking cylinder 401 starts to fall back, meanwhile, the blocking cylinder 2 retracts, the material is conveyed by the conveyor belt 10 again and reaches the next station to continue processing, a blocking piece of a jacking mechanism is utilized to block the material conveyed by the conveyor belt 10, then the jacking cylinder 401 of the jacking piece 4 jacks up positioning pins 404 arranged on the top surface of the vertical plate 403, and the positioning pins 404 on two sides lift the material simultaneously and abut against an upper pressing plate 9, so that the material leaves the conveyor belt 10, the processing equipment arranged above the conveyor belt 10 processes the material, and the production line upgrading time is greatly shortened.
In the description of the present utility model, it should be noted that the azimuth or positional relationship indicated by the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. are based on the azimuth or positional relationship shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present utility model.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (6)
1. A double track jacking mechanism, characterized in that it is mounted on a conveyor belt (10), comprising:
A pair of side plates (1), wherein two side plates (1) are opposite to two sides of the conveyor belt (10), and a baffle is arranged at the top of each side plate (1) and used for blocking materials conveyed on the conveyor belt (10);
The lifting device comprises a lifting piece (4), wherein the lifting piece (4) is arranged in the middle of a side plate (1) and is longitudinally matched with the side plate (1) in a sliding mode, the lifting piece comprises a lifting cylinder (401) which is vertically arranged, a connecting seat (402) is arranged at the top end of the lifting cylinder (401), vertical plates (403) are arranged on two sides of the connecting seat (402), the outer side faces of the vertical plates (403) are in sliding connection with the side plate (1) through guide rails (5), positioning pins (404) are arranged on the top faces of the vertical plates (403), and the top faces of the positioning pins (404) are lower than the top faces of a conveying belt (10);
and the upper pressing plate (9), wherein the upper pressing plate (9) is arranged on the top surface of the side plate (1) and is mapped on the top surface of the material.
2. The double-rail jacking mechanism according to claim 1, wherein the baffle member comprises a transversely mounted baffle cylinder (2), the two baffle cylinders (2) are oppositely arranged, and a baffle column (3) for blocking materials is connected to the end part of a piston rod of the baffle cylinder (2).
3. A double track lifting mechanism according to claim 2, characterized in that the barrier further comprises a transversely mounted detection switch (6), and that the two detection switches (6) are arranged opposite each other, the detection switch (6) being adapted to detect whether the material is in place or not.
4. The double-rail jacking mechanism as claimed in claim 1, wherein the outer side surface of the vertical plate (403) is provided with a connecting block (7) fixed with the guide rail (5).
5. A double track lifting mechanism according to claim 1, characterized in that the guide rail (5) comprises a guide track (501) and a slider (502) slidingly arranged on the guide track (501).
6. The double-rail jacking mechanism as claimed in claim 1, further comprising a base (8), wherein the base (8) is disposed on the bottom surface of the jacking cylinder (401).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322393800.1U CN220925521U (en) | 2023-09-05 | 2023-09-05 | Double-rail jacking mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322393800.1U CN220925521U (en) | 2023-09-05 | 2023-09-05 | Double-rail jacking mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220925521U true CN220925521U (en) | 2024-05-10 |
Family
ID=90934728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322393800.1U Active CN220925521U (en) | 2023-09-05 | 2023-09-05 | Double-rail jacking mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220925521U (en) |
-
2023
- 2023-09-05 CN CN202322393800.1U patent/CN220925521U/en active Active
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