CN220920874U - Centrifugal device for casting - Google Patents
Centrifugal device for casting Download PDFInfo
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- CN220920874U CN220920874U CN202322429140.8U CN202322429140U CN220920874U CN 220920874 U CN220920874 U CN 220920874U CN 202322429140 U CN202322429140 U CN 202322429140U CN 220920874 U CN220920874 U CN 220920874U
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- 238000005266 casting Methods 0.000 title claims abstract description 70
- 230000005540 biological transmission Effects 0.000 claims abstract description 35
- 238000001816 cooling Methods 0.000 claims abstract description 31
- 238000003860 storage Methods 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 5
- 238000007689 inspection Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 11
- 238000007712 rapid solidification Methods 0.000 abstract description 4
- 230000001681 protective effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 238000009750 centrifugal casting Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
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Abstract
本实用新型涉及铸造设备技术领域,具体为一种铸造用离心装置,包括铸造外壳,所述铸造外壳一侧固定连接有冷却组件,所述冷却组件的一侧套接有冷却机外壳,所述铸造外壳内部中央转动连接有旋转桶,所述旋转桶一端转动设置有浇筑液进口,所述铸造外壳一侧固定连接有传动保护套;离心电机外壳,所述离心电机外壳一侧固定连接有变速组件,所述离心电机外壳的一侧固定开设有透气网。本实用新型通过储气箱、通气孔、输气管与冷却器的设置,使用时,工作人员可以通过打开冷却器制造冷气,冷气通过输气管进入储气箱中,然后再通过通气孔均匀进入铸造外壳内,冷气对旋转桶四周进行均匀降温,从而达到了快速凝固成型的效果。
The utility model relates to the technical field of casting equipment, specifically a centrifugal device for casting, including a casting shell, one side of the casting shell is fixedly connected to a cooling component, one side of the cooling component is sleeved with a cooling machine shell, the central part of the casting shell is rotatably connected to a rotating barrel, one end of the rotating barrel is rotatably provided with a casting liquid inlet, and one side of the casting shell is fixedly connected to a transmission protective sleeve; a centrifugal motor shell, one side of the centrifugal motor shell is fixedly connected to a speed change component, and one side of the centrifugal motor shell is fixedly provided with a breathable net. The utility model is provided with an air storage box, an air vent, an air pipe and a cooler. When in use, the staff can make cold air by opening the cooler, and the cold air enters the air storage box through the air pipe, and then evenly enters the casting shell through the air vent. The cold air evenly cools the surroundings of the rotating barrel, thereby achieving the effect of rapid solidification and molding.
Description
技术领域Technical Field
本实用新型涉及铸造设备技术领域,具体为一种铸造用离心装置。The utility model relates to the technical field of casting equipment, in particular to a centrifugal device for casting.
背景技术Background technique
铸造用离心装置是一种用于制造金属铸件的设备。它通过离心力将熔化的金属注入模具中,然后在冷却固化过程中形成所需的铸件形状。这种装置通常由转子、模具和支撑结构组成。转子是装置的中心部分,由电机或其他动力源驱动,具有高速旋转能力。模具用于容纳熔化金属并形成铸件的器具。支撑结构用于固定转子和模具的框架。铸造用离心装置具有高生产效率、较低的气孔率和可制造较大尺寸的铸件等优点。A centrifugal casting device is a device used to make metal castings. It injects molten metal into a mold by centrifugal force, and then forms the desired casting shape during cooling and solidification. This device usually consists of a rotor, a mold and a support structure. The rotor is the central part of the device, driven by a motor or other power source and has the ability to rotate at high speed. The mold is a device used to hold the molten metal and form the casting. The support structure is used to fix the rotor and the frame of the mold. The centrifugal casting device has the advantages of high production efficiency, low porosity and the ability to produce larger castings.
然而,常见的铸造用离心装置缺乏快速冷却功能或者缺乏均匀冷却功能,在冷却固化过程时,会出现不均匀降温导致的成型效果不佳或无降温措施导致成型较慢问题,其次也缺乏调速功能,不能根据不同成型铸件对离心力的要求来进行调速,导致成型铸件的效率低。However, common centrifugal devices for casting lack rapid cooling function or uniform cooling function. During the cooling and solidification process, uneven cooling may lead to poor molding effect or no cooling measures may lead to slow molding. Secondly, there is a lack of speed regulation function, and the speed cannot be adjusted according to the centrifugal force requirements of different molding castings, resulting in low efficiency of molding castings.
实用新型内容Utility Model Content
本实用新型的目的在于提供一种铸造用离心装置,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a centrifugal device for casting to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above purpose, the utility model provides the following technical solutions:
一种铸造用离心装置,包括A centrifugal device for casting, comprising
铸造外壳,所述铸造外壳一侧固定连接有冷却组件,所述冷却组件的一侧套接有冷却机外壳,所述铸造外壳内部中央转动连接有旋转桶,所述旋转桶一端转动设置有浇筑液进口,所述铸造外壳一侧固定连接有传动保护套;A casting shell, one side of the casting shell is fixedly connected to a cooling assembly, one side of the cooling assembly is sleeved with a cooling machine shell, a rotating barrel is rotatably connected to the center of the casting shell, one end of the rotating barrel is rotatably provided with a pouring liquid inlet, and one side of the casting shell is fixedly connected to a transmission protective sleeve;
离心电机外壳,所述离心电机外壳一侧固定连接有变速组件,所述离心电机外壳的一侧固定开设有透气网。A centrifugal motor housing, one side of which is fixedly connected with a speed change assembly, and one side of which is fixedly provided with a breathable net.
优选的,所述冷却组件包括储气箱、通气孔、输气管与冷却器,所述储气箱一侧固定连接于铸造外壳的一侧,所述储气箱与铸造外壳相连接的一侧固定连通设置有若干通气孔,所述储气箱一侧固定连通有输气管,所述输气管一端贯穿冷却机外壳并固定连接有冷却器。Preferably, the cooling assembly includes an air storage box, air vents, an air pipe and a cooler, one side of the air storage box is fixedly connected to one side of the casting shell, the side of the air storage box connected to the casting shell is fixedly connected and provided with a plurality of air vents, one side of the air storage box is fixedly connected to the air pipe, one end of the air pipe passes through the cooling machine shell and is fixedly connected to the cooler.
优选的,所述变速组件包括变速器、离心变速电机与传动带,所述变速器一侧固定连接于离心电机外壳的一侧,所述离心电机外壳内部固定设置有两个离心变速电机,所述离心变速电机的转轴均套接有传动带。Preferably, the speed change assembly includes a transmission, a centrifugal speed-changing motor and a transmission belt, one side of the transmission is fixedly connected to one side of the centrifugal motor housing, two centrifugal speed-changing motors are fixedly arranged inside the centrifugal motor housing, and the rotating shafts of the centrifugal speed-changing motors are both sleeved with transmission belts.
优选的,所述铸造外壳、离心电机外壳与冷却机外壳底部均固定连接有支撑柱,所述支撑柱底部均固定连接有减震防滑垫。Preferably, the bottoms of the casting housing, the centrifugal motor housing and the cooling machine housing are all fixedly connected with support columns, and the bottoms of the support columns are all fixedly connected with shock-absorbing and anti-skid pads.
优选的,所述铸造外壳一侧转动连接有检修门,所述检修门一侧固定连接有把手。Preferably, an inspection door is rotatably connected to one side of the casting shell, and a handle is fixedly connected to one side of the inspection door.
优选的,所述铸造外壳与离心电机外壳相对一侧均固定连接有承接板,所述承接板间固定连接有固定柱。Preferably, a receiving plate is fixedly connected to one side of the casting shell and the centrifugal motor shell opposite to each other, and a fixing column is fixedly connected between the receiving plates.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该一种铸造用离心装置,通过储气箱、通气孔、输气管与冷却器的设置,使用时,工作人员可以通过打开冷却器制造冷气,冷气通过输气管进入储气箱中,然后再通过通气孔均匀进入铸造外壳内,冷气对旋转桶四周进行均匀降温,从而达到了快速凝固成型的效果,避免了不均匀降温导致的成型效果不佳或无降温措施导致成型较慢的情况。The centrifugal device for casting is provided with an air storage box, an air vent, an air pipe and a cooler. When in use, a worker can generate cold air by turning on the cooler. The cold air enters the air storage box through the air pipe and then evenly enters the casting shell through the air vent. The cold air evenly cools the surrounding of the rotating barrel, thereby achieving a rapid solidification molding effect and avoiding a poor molding effect caused by uneven cooling or a slow molding caused by no cooling measures.
该一种铸造用离心装置,通过变速器、离心变速电机与传动带的设置,使用时,工作人员可以根据不同成型铸件对离心力的要求,通过调节变速器,使离心变速电机转速达到要求,带动传动带传动达到最佳,从而达到了适应不同铸件要求,提高成型效率的效果。The centrifugal device for casting is provided with a transmission, a centrifugal variable speed motor and a transmission belt. When in use, the staff can adjust the transmission according to the centrifugal force requirements of different molded castings to make the speed of the centrifugal variable speed motor reach the requirements, drive the transmission belt to reach the best transmission, thereby achieving the effect of adapting to the requirements of different castings and improving the molding efficiency.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型的铸造外壳与离心电机外壳内部结构示意图;FIG2 is a schematic diagram of the internal structure of the casting housing and the centrifugal motor housing of the utility model;
图3为本实用新型的冷却机外壳示意图;FIG3 is a schematic diagram of a cooling machine housing of the present invention;
图4为本实用新型的侧面示意图。FIG. 4 is a side schematic diagram of the present utility model.
图中:1、铸造外壳;2、储气箱;3、冷却机外壳;4、旋转桶;5、浇筑液进口;6、传动保护套;7、离心电机外壳;8、变速器;9、透气网;10、支撑柱;11、减震防滑垫;12、检修门;13、把手;14、承接板;15、固定柱;16、通气孔;17、输气管;18、冷却器;19、离心变速电机;20、传动带。In the figure: 1. Casting shell; 2. Air storage box; 3. Cooler shell; 4. Rotating barrel; 5. Casting liquid inlet; 6. Transmission protection cover; 7. Centrifugal motor shell; 8. Transmission; 9. Breathable net; 10. Support column; 11. Shock-absorbing and anti-slip pad; 12. Inspection door; 13. Handle; 14. Attachment plate; 15. Fixed column; 16. Vent; 17. Air pipe; 18. Cooler; 19. Centrifugal variable speed motor; 20. Transmission belt.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
请参阅图1-图4所示,本实用新型提供的一种技术方案:Please refer to Figures 1 to 4, a technical solution provided by the utility model:
一种铸造用离心装置,包括A centrifugal device for casting, comprising
铸造外壳1,铸造外壳1一侧固定连接有冷却组件,冷却组件的一侧套接有冷却机外壳3,铸造外壳1内部中央转动连接有旋转桶4,旋转桶4一端转动设置有浇筑液进口5,铸造外壳1一侧固定连接有传动保护套6;A casting shell 1, one side of the casting shell 1 is fixedly connected to a cooling assembly, one side of the cooling assembly is sleeved with a cooling machine shell 3, a rotating barrel 4 is rotatably connected to the center of the casting shell 1, one end of the rotating barrel 4 is rotatably provided with a pouring liquid inlet 5, and one side of the casting shell 1 is fixedly connected to a transmission protection sleeve 6;
离心电机外壳7,离心电机外壳7一侧固定连接有变速组件,离心电机外壳7的一侧固定开设有透气网9;A centrifugal motor housing 7, a speed change assembly is fixedly connected to one side of the centrifugal motor housing 7, and a breathable net 9 is fixedly opened on one side of the centrifugal motor housing 7;
本实施例中,优选的,冷却组件包括储气箱2、通气孔16、输气管17与冷却器18,储气箱2一侧固定连接于铸造外壳1的一侧,储气箱2与铸造外壳1相连接的一侧固定连通设置有若干通气孔16,储气箱2一侧固定连通有输气管17,输气管17一端贯穿冷却机外壳3并固定连接有冷却器18,通过储气箱2、通气孔16、输气管17与冷却器18的设置,使用时,工作人员可以通过打开冷却器18制造冷气,冷气通过输气管17进入储气箱2中,然后再通过通气孔16均匀进入铸造外壳1内,冷气对旋转桶4四周进行均匀降温,从而达到了快速凝固成型的效果;In this embodiment, preferably, the cooling assembly includes an air storage box 2, an air vent 16, an air pipe 17 and a cooler 18, one side of the air storage box 2 is fixedly connected to one side of the casting shell 1, and the side of the air storage box 2 connected to the casting shell 1 is fixedly connected and provided with a plurality of air vents 16, one side of the air storage box 2 is fixedly connected with an air pipe 17, one end of the air pipe 17 passes through the cooling machine shell 3 and is fixedly connected with the cooler 18, through the arrangement of the air storage box 2, the air vent 16, the air pipe 17 and the cooler 18, when in use, the staff can make cold air by opening the cooler 18, the cold air enters the air storage box 2 through the air pipe 17, and then evenly enters the casting shell 1 through the air vent 16, the cold air evenly cools down the surroundings of the rotating barrel 4, thereby achieving the effect of rapid solidification molding;
本实施例中,优选的,变速组件包括变速器8、离心变速电机19与传动带20,变速器8一侧固定连接于离心电机外壳7的一侧,离心电机外壳7内部固定设置有两个离心变速电机19,离心变速电机19的转轴均套接有传动带20,通过变速器8、离心变速电机19与传动带20的设置,使用时,工作人员可以根据不同成型铸件对离心力的要求,通过调节变速器8,使离心变速电机19转速达到要求,带动传动带20传动达到最佳,从而达到了适应不同铸件要求,提高成型效率的效果;In this embodiment, preferably, the speed change assembly includes a transmission 8, a centrifugal speed-changing motor 19 and a transmission belt 20, one side of the transmission 8 is fixedly connected to one side of the centrifugal motor housing 7, two centrifugal speed-changing motors 19 are fixedly arranged inside the centrifugal motor housing 7, and the rotating shafts of the centrifugal speed-changing motors 19 are sleeved with transmission belts 20. Through the arrangement of the transmission 8, the centrifugal speed-changing motor 19 and the transmission belt 20, when in use, the staff can adjust the transmission 8 according to the requirements of different molded castings for centrifugal force, so that the speed of the centrifugal speed-changing motor 19 reaches the requirements, and the transmission of the transmission belt 20 is driven to reach the best transmission, thereby achieving the effect of adapting to the requirements of different castings and improving the molding efficiency;
本实施例中,优选的,铸造外壳1、离心电机外壳7与冷却机外壳3底部均固定连接有支撑柱10,支撑柱10底部均固定连接有减震防滑垫11,通过支撑柱10与减震防滑垫11的设置,使用时,支撑柱10和减震防滑垫11可以为箱体提供稳定的支撑、减少震动传递、保护地板以及方便维护和清洁设备。从而达到保护设备的运行稳定性、减少噪音和振动、延长设备寿命的作用;In this embodiment, preferably, the bottom of the casting housing 1, the centrifugal motor housing 7 and the cooling machine housing 3 are all fixedly connected with support columns 10, and the bottom of the support columns 10 are all fixedly connected with shock-absorbing and anti-skid pads 11. Through the arrangement of the support columns 10 and the shock-absorbing and anti-skid pads 11, when in use, the support columns 10 and the shock-absorbing and anti-skid pads 11 can provide stable support for the box, reduce vibration transmission, protect the floor, and facilitate maintenance and cleaning of the equipment. Thereby achieving the effect of protecting the operating stability of the equipment, reducing noise and vibration, and extending the life of the equipment;
本实施例中,优选的,铸造外壳1一侧转动连接有检修门12,检修门12一侧固定连接有把手13,通过检修门12与把手13的设置,使用时,通过转动连接的检修门12,可以方便地打开和关闭铸造外壳1,以进行设备的检修和维护工作。从而可以达到节省时间和精力的作用;In this embodiment, preferably, an inspection door 12 is rotatably connected to one side of the casting shell 1, and a handle 13 is fixedly connected to one side of the inspection door 12. Through the arrangement of the inspection door 12 and the handle 13, when in use, the casting shell 1 can be conveniently opened and closed by rotating the connected inspection door 12 to perform equipment inspection and maintenance work. Thus, the effect of saving time and energy can be achieved;
本实施例中,优选的,铸造外壳1与离心电机外壳7相对一侧均固定连接有承接板14,承接板14间固定连接有固定柱15,通过承接板14与固定柱15的设置,使用时,将两个机箱通过承接板14和固定柱15固定连接在一起可以提供更稳定的设备安装和运行环境,同时还可以达到提高空间利用率,简化维护和管理的效果。In this embodiment, preferably, a receiving plate 14 is fixedly connected to the opposite side of the casting shell 1 and the centrifugal motor shell 7, and a fixing column 15 is fixedly connected between the receiving plates 14. By setting the receiving plates 14 and the fixing columns 15, when in use, the two chassis are fixedly connected together through the receiving plates 14 and the fixing columns 15 to provide a more stable equipment installation and operation environment, while also achieving the effect of improving space utilization and simplifying maintenance and management.
本实施例的一种铸造用离心装置在使用时,工作人员首先通过变速器8、离心变速电机19与传动带20的设置,根据不同成型铸件对离心力的要求,通过调节变速器8,使离心变速电机19转速达到要求,带动传动带20传动达到最佳,从而达适应不同铸件要求,提高成型效率,在离心结束,开始冷却成型时,工作人员可以通过储气箱2、通气孔16、输气管17与冷却器18的设置,打开冷却器18制造冷气,冷气通过输气管17进入储气箱2中,然后再通过通气孔16均匀进入铸造外壳1内,冷气对旋转桶4四周进行均匀降温,从而达到了快速凝固成型的效果。When a centrifugal device for casting of the present embodiment is used, the staff firstly adjusts the transmission 8, the centrifugal variable speed motor 19 and the transmission belt 20 according to the requirements of different molded castings for centrifugal force, so that the speed of the centrifugal variable speed motor 19 reaches the requirements, and drives the transmission belt 20 to achieve the best transmission, thereby adapting to the requirements of different castings and improving the molding efficiency. When the centrifugation is finished and the cooling molding begins, the staff can open the cooler 18 to produce cold air through the settings of the air storage box 2, the vent 16, the air pipe 17 and the cooler 18. The cold air enters the air storage box 2 through the air pipe 17, and then evenly enters the casting shell 1 through the vent 16. The cold air evenly cools the surroundings of the rotating barrel 4, thereby achieving the effect of rapid solidification molding.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
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