CN209276573U - An air cooling fan for heat treatment - Google Patents
An air cooling fan for heat treatment Download PDFInfo
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- CN209276573U CN209276573U CN201822229948.0U CN201822229948U CN209276573U CN 209276573 U CN209276573 U CN 209276573U CN 201822229948 U CN201822229948 U CN 201822229948U CN 209276573 U CN209276573 U CN 209276573U
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 21
- 238000001816 cooling Methods 0.000 title claims abstract description 20
- 239000000428 dust Substances 0.000 claims description 18
- 239000007769 metal material Substances 0.000 abstract description 21
- 230000000694 effects Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于热处理设备技术领域,具体涉及一种用于热处理的风冷风机。The utility model belongs to the technical field of heat treatment equipment, and in particular relates to an air cooling fan used for heat treatment.
背景技术Background technique
热处理是指金属材料在固态下,通过加热、保温和冷却的手段,改变材料表面或内部的化学成分与组织,获得所需性能的一种金属热加工工艺,在对金属材料进行冷却时,可以采用风冷的方式,通过风机吹出的高速气流对金属表面进行冷却,从而完成金属材料热处理的冷却工序。Heat treatment refers to a metal thermal processing process that changes the chemical composition and structure of the surface or inside of the material to obtain the required properties by means of heating, heat preservation and cooling in the solid state. When cooling the metal material, it can be The air-cooled method is used to cool the metal surface through the high-speed airflow blown by the fan, thus completing the cooling process of the metal material heat treatment.
但是目前市场上用于热处理的风冷风机使用效果不佳,在通过风机对材料进行风冷的过程中,风机吹出的气流不能进行角度的调控,从而不能很好的适用于不同大小金属材料的降温,且不能对材料的冷却温度进行实时把控,风机吹送的气流上可能带有粉尘或其它悬浮杂物,易导致热处理的金属材料表面沾染灰尘,且只采用单一风向的风机进行冷却,不利于金属材料的全面及快速冷却。However, the air-cooling fans used for heat treatment on the market are not effective. During the process of air-cooling materials through the fan, the airflow blown by the fan cannot be adjusted at an angle, so it cannot be well applied to metal materials of different sizes. cooling, and the cooling temperature of the material cannot be controlled in real time. The airflow blown by the fan may contain dust or other suspended debris, which may easily cause the surface of the heat-treated metal material to be contaminated with dust, and only a fan with a single wind direction is used for cooling. It is beneficial to the comprehensive and rapid cooling of metal materials.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于热处理的风冷风机,以解决上述背景技术中提出的风机吹出的气流不能进行角度的调控,不能对材料的冷却温度进行实时把控,风机吹送的气流上可能带有粉尘导致热处理的金属材料表面沾染灰尘,采用单一风向的风机进行冷却不利于材料的全面及快速冷却的问题。The purpose of this utility model is to provide an air-cooled fan for heat treatment to solve the problem that the angle of the airflow blown by the fan proposed in the background technology cannot be adjusted, and the cooling temperature of the material cannot be controlled in real time. There may be dust on the surface, which may cause the surface of the heat-treated metal material to be contaminated with dust. The use of a single wind direction fan for cooling is not conducive to the comprehensive and rapid cooling of the material.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种用于热处理的风冷风机,包括外壳主体,所述外壳主体的底端设置有支撑底板,所述外壳主体的内侧设置有矩形框,所述矩形框通过支架与外壳主体固定连接,所述矩形框的内侧设置有第二风机,所述第二风机上安装有红外测温仪,所述第二风机的两侧均设置有转动直杆,其中一个所述转动直杆上安装有第二皮带轮,所述第二皮带轮的上方设置有电机,所述电机的输出轴上安装有第一皮带轮,所述第一皮带轮和第二皮带轮通过皮带相连接,所述矩形框的下方设置有置物板。An air-cooled fan for heat treatment, comprising a housing main body, the bottom end of the housing main body is provided with a supporting base plate, and the inner side of the housing main body is provided with a rectangular frame, and the rectangular frame is fixedly connected to the housing main body through a bracket, so that The inner side of the rectangular frame is provided with a second fan, and an infrared thermometer is installed on the second fan. Both sides of the second fan are provided with rotating straight rods, and one of the rotating straight rods is equipped with the first Two pulleys, a motor is arranged above the second pulley, a first pulley is installed on the output shaft of the motor, the first pulley and the second pulley are connected by a belt, and a storage device is arranged below the rectangular frame plate.
进一步的,所述外壳主体的外侧设置有第一风机,所述第一风机通过支架与外壳主体固定连接,所述第一风机的一侧设置有导气管,所述支撑底板的内侧设置有抽风机。Further, a first fan is provided on the outer side of the housing body, the first fan is fixedly connected to the housing body through a bracket, an air duct is provided on one side of the first fan, and a draft fan is provided on the inside of the support base plate. machine.
进一步的,所述外壳主体的一侧设置有第一框板,所述第一框板上安装有铰链,所述第一框板通过铰链与外壳主体转动连接,所述外壳主体的侧面设置有第二框板,所述第二框板和第一框板的内侧均设置有外栅板,所述外栅板的一侧设置有内栅板,所述内栅板和外栅板之间设置有滤尘网。Further, one side of the housing main body is provided with a first frame plate, and a hinge is installed on the first frame plate, and the first frame plate is rotatably connected with the housing main body through the hinge, and the side of the housing main body is provided with The second frame plate, the inner side of the second frame plate and the first frame plate are provided with an outer grid plate, one side of the outer grid plate is provided with an inner grid plate, and the inner grid plate and the outer grid plate are arranged A dust filter is provided.
进一步的,所述外壳主体的顶端设置有空心盒,所述空心盒的内侧设置有控制器,所述第一风机、抽风机、第二风机和电机均与控制器电性连接。Further, a hollow box is arranged on the top of the housing body, and a controller is arranged inside the hollow box, and the first fan, the suction fan, the second fan and the motor are all electrically connected to the controller.
进一步的,所述矩形框共设置有两个,且两个矩形框对称安装在外壳主体上。Further, there are two rectangular frames in total, and the two rectangular frames are symmetrically installed on the housing main body.
进一步的,所述支撑底板上开设有出气孔,所述出气孔为圆形结构,所述出气孔共设置有若干个,且若干个出气孔呈环形阵列分布在支撑底板上。Further, the support base plate is provided with air outlet holes, the air outlet holes are in a circular structure, and there are several air outlet holes in total, and the several air outlet holes are distributed on the support base plate in a circular array.
进一步的,所述置物板上开设有一体成型的槽孔,所述槽孔共设置有若干个,且若干个槽孔呈矩形阵列分布在置物板上。Further, the storage board is provided with integrally formed slots, and there are several slots in total, and the several slots are distributed on the storage board in a rectangular array.
本实用新型与现有技术相比,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
(1)本实用新型设置了第一框板和转动直杆,设置的转动直杆上固定的第二风机能够在电机的带动下进行转动,从而使第一框板固定后可以根据金属材料的大小调整第二风机的出风角度,进而更好的对不同大小的金属材料进行风冷,保证热处理的效果。(1) The utility model is provided with a first frame plate and a rotating straight rod, and the fixed second blower fan on the set rotating straight rod can rotate under the drive of the motor, so that the first frame plate can be fixed according to the metal material. Adjust the air outlet angle of the second fan to better air-cool metal materials of different sizes to ensure the effect of heat treatment.
(2)本实用新型设置了红外测温仪,设置的红外测温仪能够随着第二风机进行转动,从而对进行风冷的金属材料进行实时温度监测,便于操作人员对材料风冷的状况进行把控。(2) The utility model is equipped with an infrared thermometer, which can rotate with the second fan, so as to monitor the real-time temperature of the air-cooled metal material, which is convenient for the operator to check the air-cooled condition of the material. Take control.
(3)本实用新型设置了外栅板和滤尘网,设置在外栅板和内栅板之间的滤尘网能够将经过的气体中含有的灰尘和杂质进行清除,从而避免风机吹送的气流上带有粉尘或其它悬浮杂物沾染在金属材料表面上。(3) The utility model is provided with an outer grid plate and a dust filter net, and the dust filter net arranged between the outer grid plate and the inner grid plate can remove the dust and impurities contained in the passing gas, thereby avoiding the airflow blown by the fan from being carried There is dust or other suspended debris on the surface of the metal material.
(4)本实用新型设置了第一风机和抽风机,设置的第一风机和抽风机相互配合,使得经过金属材料的热气流能够快速外排,且第一风机吹入的气流沿着外壳主体的内壁进行切向流动,从而使金属材料能够更全面的受到气流的吹动。(4) The utility model is provided with a first fan and an exhaust fan, and the first fan and the exhaust fan are arranged to cooperate with each other, so that the hot air flow passing through the metal material can be quickly discharged, and the air flow blown by the first fan is along the main body of the shell. Tangential flow is carried out on the inner wall, so that the metal material can be blown by the airflow more comprehensively.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的侧视图;Fig. 2 is a side view of the utility model;
图3为本实用新型外栅板的结构示意图;Fig. 3 is a structural schematic diagram of the utility model outer grid plate;
图4为本实用新型外壳主体的结构示意图;Fig. 4 is a structural schematic diagram of the main body of the housing of the utility model;
图5为本实用新型置物板的结构示意图;Fig. 5 is the structural schematic diagram of the storage board of the present utility model;
图6为本实用新型矩形框的结构示意图。Fig. 6 is a structural schematic diagram of a rectangular frame of the present invention.
图中:1-铰链、2-出气孔、3-支撑底板、4-第一框板、5-外壳主体、6-外栅板、7-空心盒、8-导气管、9-第一风机、10-第二框板、11-滤尘网、12-内栅板、13-控制器、14-矩形框、15-置物板、16-抽风机、17-槽孔、18-转动直杆、19-红外测温仪、20-电机、21-第一皮带轮、22-第二皮带轮、23-第二风机。In the figure: 1-hinge, 2-air outlet, 3-supporting bottom plate, 4-first frame plate, 5-housing main body, 6-outer grid plate, 7-hollow box, 8-air duct, 9-first fan , 10-second frame plate, 11-dust filter, 12-inner grid plate, 13-controller, 14-rectangular frame, 15-storage board, 16-exhauster fan, 17-slotted hole, 18-rotating straight rod, 19-infrared thermometer, 20-motor, 21-first pulley, 22-second pulley, 23-second fan.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-6所示,本实用新型提供一种技术方案:Please refer to Figure 1-6, the utility model provides a technical solution:
一种用于热处理的风冷风机,包括外壳主体5,外壳主体5的底端设置有支撑底板3,外壳主体5的内侧设置有矩形框14,矩形框14通过支架与外壳主体5固定连接,矩形框14的内侧设置有第二风机23,第二风机23上安装有红外测温仪19,红外测温仪19对金属材料表面的温度进行直接监测,第二风机23的两侧均设置有转动直杆18,其中一个转动直杆18上安装有第二皮带轮22,第二皮带轮22的上方设置有电机20,电机20采用GS0075A驱动电机,电机20的输出轴上安装有第一皮带轮21,第一皮带轮21和第二皮带轮22通过皮带相连接,矩形框14的下方设置有置物板15。An air cooling fan for heat treatment, comprising a housing main body 5, the bottom end of the housing main body 5 is provided with a support base plate 3, the inner side of the housing main body 5 is provided with a rectangular frame 14, and the rectangular frame 14 is fixedly connected to the housing main body 5 through a bracket, The inner side of the rectangular frame 14 is provided with a second fan 23, and an infrared thermometer 19 is installed on the second fan 23. The infrared thermometer 19 directly monitors the temperature of the metal material surface, and both sides of the second fan 23 are provided with Rotate straight rods 18, wherein a second pulley 22 is installed on one of the rotating straight rods 18, a motor 20 is arranged above the second pulley 22, the motor 20 adopts a GS0075A drive motor, and the output shaft of the motor 20 is equipped with a first pulley 21, The first pulley 21 and the second pulley 22 are connected by a belt, and a storage board 15 is arranged under the rectangular frame 14 .
为了便于气体快速流动,本实施例中,优选的,外壳主体5的外侧设置有第一风机9,第一风机9通过支架与外壳主体5固定连接,第一风机9的一侧设置有导气管8,支撑底板3的内侧设置有抽风机16。In order to facilitate the rapid flow of gas, in this embodiment, preferably, a first fan 9 is provided on the outside of the housing body 5, the first fan 9 is fixedly connected to the housing body 5 through a bracket, and an air duct is provided on one side of the first fan 9 8. An exhaust fan 16 is provided on the inner side of the support base plate 3 .
为了便于除去气体中含有的灰尘,本实施例中,优选的,外壳主体5的一侧设置有第一框板4,第一框板4上安装有铰链1,第一框板4通过铰链1与外壳主体5转动连接,外壳主体5的侧面设置有第二框板10,第二框板10和第一框板4的内侧均设置有外栅板6,外栅板6的一侧设置有内栅板12,内栅板12和外栅板6之间设置有滤尘网11,滤尘网11对灰尘进行过滤。In order to facilitate the removal of dust contained in the gas, in this embodiment, preferably, a first frame plate 4 is provided on one side of the housing body 5, and a hinge 1 is installed on the first frame plate 4, and the first frame plate 4 passes through the hinge 1 Rotately connected with the housing main body 5, the side of the housing main body 5 is provided with a second frame plate 10, the inner side of the second frame plate 10 and the first frame plate 4 are both provided with an outer grid plate 6, and one side of the outer grid plate 6 is provided with a The inner grid 12, a dust filter 11 is arranged between the inner grid 12 and the outer grid 6, and the dust filter 11 filters dust.
为了便于控制,本实施例中,优选的,外壳主体5的顶端设置有空心盒7,空心盒7的内侧设置有控制器13,控制器13采用NUC100控制器,第一风机9、抽风机16、第二风机23和电机20均与控制器13电性连接。In order to facilitate control, in this embodiment, preferably, the top of the housing body 5 is provided with a hollow box 7, and the inside of the hollow box 7 is provided with a controller 13, the controller 13 adopts a NUC100 controller, the first fan 9, the exhaust fan 16 , the second fan 23 and the motor 20 are electrically connected to the controller 13 .
为了保证气流对金属材料的冷却效果,本实施例中,优选的,矩形框14共设置有两个,且两个矩形框14对称安装在外壳主体5上。In order to ensure the cooling effect of the airflow on the metal material, in this embodiment, preferably, there are two rectangular frames 14 , and the two rectangular frames 14 are symmetrically installed on the casing main body 5 .
为了便于排气,本实施例中,优选的,支撑底板3上开设有出气孔2,出气孔2为圆形结构,出气孔2共设置有若干个,且若干个出气孔2呈环形阵列分布在支撑底板3上。In order to facilitate the exhaust, in this embodiment, preferably, the support base plate 3 is provided with an air outlet 2, the air outlet 2 is a circular structure, and there are several air outlets 2 in total, and the several air outlets 2 are distributed in a circular array on the support base 3.
为了便于散热,本实施例中,优选的,置物板15上开设有一体成型的槽孔17,槽孔17共设置有若干个,且若干个槽孔17呈矩形阵列分布在置物板15上。In order to facilitate heat dissipation, in this embodiment, preferably, the storage board 15 is provided with integrally formed slots 17, and there are several slots 17, and the several slots 17 are distributed on the storage board 15 in a rectangular array.
本实用新型的工作原理及使用流程:使用时,打开第一框板4将待风冷的金属材料放置在置物板15上,放置完成后将第一框板4复位,通过第一风机9和抽风机16的相互配合,使得经过金属材料的热气流能够快速从出气孔2处外排,且第一风机9吹入的气流沿着外壳主体5的内壁进行切向流动,从而使金属材料能够更全面的受到气流的吹动,同时,控制器13控制电机20运行来带动第一皮带轮21转动,通过第一皮带轮21带动第二皮带轮22转动,从而使转动直杆18上安装的第二风机23可以进行角度的调整,且安装在第二风机23上的红外测温仪19能够实时监测金属材料表面的温度,便于操作人员对材料风冷的状况进行把控,设置在外栅板6和内栅板12之间的滤尘网11能够将经过的气体中含有的灰尘和杂质进行清除,从而避免风机吹送的气流上带有粉尘或其它悬浮杂物沾染在金属材料表面上。The working principle and application process of the utility model: when in use, open the first frame plate 4 and place the metal material to be air-cooled on the storage plate 15, after the placement is completed, reset the first frame plate 4, and pass the first fan 9 and The mutual cooperation of the exhaust fan 16 makes the hot air flow through the metal material can be quickly discharged from the air outlet 2, and the air flow blown by the first fan 9 flows tangentially along the inner wall of the housing body 5, so that the metal material can be More fully blown by the air flow, at the same time, the controller 13 controls the motor 20 to run to drive the first pulley 21 to rotate, and the first pulley 21 drives the second pulley 22 to rotate, so that the second fan installed on the rotating straight rod 18 23 can adjust the angle, and the infrared thermometer 19 installed on the second fan 23 can monitor the temperature of the surface of the metal material in real time, which is convenient for the operator to control the air cooling condition of the material. The dust filter 11 between the grid plates 12 can remove the dust and impurities contained in the passing gas, thereby preventing the airflow blown by the fan from being contaminated with dust or other suspended impurities on the surface of the metal material.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (7)
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| CN201822229948.0U CN209276573U (en) | 2018-12-28 | 2018-12-28 | An air cooling fan for heat treatment |
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| CN201822229948.0U CN209276573U (en) | 2018-12-28 | 2018-12-28 | An air cooling fan for heat treatment |
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| CN209276573U true CN209276573U (en) | 2019-08-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113549751A (en) * | 2021-06-23 | 2021-10-26 | 超通科技(江苏)有限公司 | Quick air cooling device for numerical control track heat treatment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113549751A (en) * | 2021-06-23 | 2021-10-26 | 超通科技(江苏)有限公司 | Quick air cooling device for numerical control track heat treatment |
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