CN220919027U

CN220919027U - Stirring mechanism of ceramic pigment stirrer

Info

Publication number: CN220919027U
Application number: CN202322028957.4U
Authority: CN
Inventors: 徐哲
Original assignee: Huawei Pigments Co ltd Zibo
Current assignee: Huawei Pigments Co ltd Zibo
Priority date: 2023-07-31
Filing date: 2023-07-31
Publication date: 2024-05-10
Anticipated expiration: 2033-07-31

Abstract

The utility model relates to the technical field of ceramic pigment processing, in particular to a stirring mechanism of a ceramic pigment stirrer, which is used for mixing and stirring pigment through a stirring device; the stirring device is driven by the lifting device to move up and down, so that the pigment is stirred more uniformly; the automatic quantitative blanking device is used for automatically and quantitatively blanking, so that the labor intensity of operators is reduced, and the automation degree of the device is improved; the pushing device drives the flushing device to enter and exit the stirring device, so that the flushing device is separated from the stirring device in the stirring process, the pigment is prevented from being blocked by contact with the flushing device, and the practicability of the device is improved; the automatic feeding device comprises a stirring device, a lifting device, an automatic discharging device, a pushing device and a flushing device, wherein the lifting device is arranged on the stirring device; the automatic blanking device is arranged on the stirring device; the pushing device is arranged on the stirring device; the flushing device is arranged on the stirring device and connected with the pushing device.

Description

Stirring mechanism of ceramic pigment stirrer

Technical Field

The utility model relates to the technical field of ceramic pigment processing, in particular to a stirring mechanism of a ceramic pigment stirrer.

Background

The ceramic is required to be colored in the processing process, the common ceramic pigment is solid powder, the ceramic pigment is required to be added into a container, water is added into the container, the ceramic pigment is stirred and then used, different colors can be prepared through doping of different ceramic pigments, part of the ceramic pigment has certain corrosiveness, the contact with the pigment is required to be reduced as much as possible in the pigment processing process, and the pigment bearing container is cleaned in time after the processing is finished.

The utility model patent of China with the application number of CN201621188591.0 in the prior art relates to a ceramic pigment stirring device, which comprises a stirring device, a bearing wear-resistant barrel and a control device, wherein ceramic pigment can be fully stirred, a spiral blade can lift the ceramic pigment from bottom to top, and a stirring blade relatively rotate, so that the stirring effect is more uniform.

However, the above device has the following problems in practical use: firstly, the device needs to be manually cleaned by adding water after finishing processing, so that the labor intensity of operators is increased; secondly, when a plurality of pigments are mixed and processed, the pigments are required to be manually weighed and added, the production efficiency is low in the mass production process, and the labor intensity of operators is high.

Disclosure of utility model

In order to solve the technical problems, the utility model provides a method for mixing and stirring pigment by a stirring device; the stirring device is driven by the lifting device to move up and down, so that the pigment is stirred more uniformly; the automatic quantitative blanking device is used for automatically and quantitatively blanking, so that the labor intensity of operators is reduced, and the automation degree of the device is improved; the pushing device drives the flushing device to enter and exit the stirring device, so that the flushing device is separated from the stirring device in the stirring process, the pigment is prevented from being blocked by contact with the flushing device, and the stirring mechanism of the ceramic pigment stirring machine improves the practicability of the device.

The utility model relates to a stirring mechanism of a ceramic pigment stirrer, which comprises a stirring device, a lifting device, an automatic blanking device, a pushing device and a flushing device, wherein the lifting device is arranged on the stirring device; the automatic blanking device is arranged on the stirring device; the pushing device is arranged on the stirring device; the flushing device is arranged on the stirring device and connected with the pushing device; mixing and stirring the pigment through a stirring device; the stirring device is driven by the lifting device to move up and down, so that the pigment is stirred more uniformly; the automatic quantitative blanking device is used for automatically and quantitatively blanking, so that the labor intensity of operators is reduced, and the automation degree of the device is improved; the pushing device drives the flushing device to enter and exit the stirring device, so that the flushing device is separated from the stirring device in the stirring process, the pigment is prevented from being blocked due to contact with the flushing device, and the practicability of the device is improved.

Preferably, the stirring device comprises a stirring barrel, a discharging electromagnetic valve, a rubber scraping pipe, a reducing motor and a stirring rod, wherein an arc bottom surface is arranged at the inner bottom of the stirring barrel, a discharging hole is formed in the lower part of the stirring barrel, the discharging electromagnetic valve is arranged on the discharging hole, the middle part of the upper end surface of the stirring barrel is connected with the rubber scraping pipe, the output end of the reducing motor penetrates through the rubber scraping pipe through a rotating shaft to enter the stirring barrel, the stirring rod is arranged on the rotating shaft, a PLC (programmable logic controller) is arranged on the front end surface of the stirring barrel, and the PLC controls the switch of all electric appliances of the equipment; starting gear motor drives the puddler with power transmission to the puddler and rotates thereby stirs pigment, reduces the residual quantity of pigment discharge in-process through the arc bottom surface of agitator bottom, controls the whole electric switch of using of equipment through the PLC controller and has reduced operating personnel's the operation degree of difficulty, scrapes the pigment of adhesion in the pivot through the rubber scraping pipe, has improved the practicality of device.

Preferably, the lifting device comprises a portal, a lifting platform, an electric cylinder and a limiting rod, wherein the portal is arranged on the upper end face of the stirring barrel, the electric cylinder is arranged on the upper end face of the portal, the moving end of the electric cylinder penetrates through the upper end face of the portal to be connected with the lifting platform, the gear motor is arranged on the lower end face of the lifting platform, the upper end faces of the plurality of groups of limiting rods are connected with the lower end face of the portal, and the lower part of the limiting rod penetrates through the upper end face of the lifting platform to be connected with the upper end face of the stirring barrel; thereby control electronic jar is flexible to drive connecting agitating unit on the lift platform and go up and down, makes agitating unit to the stirring of pigment more even, carries out spacingly to lift platform's lift process through multiunit gag lever post, reduces the holistic influence of vibration that agitating unit course of working produced to equipment, has improved device stirring effect and device's stability.

Preferably, the automatic discharging device comprises a storage vat, an observation window, a first electromagnetic valve, a quantitative vat and a second electromagnetic valve, wherein a plurality of groups of storage vats are arranged on the upper end surface of the stirring vat through a bracket, the observation window is arranged on the front end surface of the storage vat, the lower part of the storage vat is connected with the upper part of the quantitative vat through the first electromagnetic valve, and the lower part of the quantitative vat is connected with the inside of the stirring vat through the second electromagnetic valve; in the charging process, the PLC controller controls the first electromagnetic valve to open so that powder in the storage barrel falls into the quantitative barrel, then controls the first electromagnetic valve to close the second electromagnetic valve to open, discharges the powder in the quantitative barrel into the stirring barrel, and observes the powder storage capacity in the storage barrel through the observation window, so that the automation degree of the device and the stability of the device are improved.

Preferably, the pushing device comprises a supporting plate, an air cylinder, a transverse moving plate and rubber sealing strips, wherein a group of rectangular openings are respectively formed in the left and right sides of the upper part of the side face of the stirring barrel, the supporting plate is arranged on the lower side of each rectangular opening, the air cylinder is arranged on the upper part of the supporting plate, the moving end of the air cylinder is connected with the transverse moving plate, the other end of the transverse moving plate penetrates through each rectangular opening to enter the stirring barrel, and the rubber sealing strips are arranged on one end, located in the stirring barrel, of the transverse moving plate; the control cylinder extends to enable the transverse moving plate to enter the stirring barrel, the inner part of the stirring barrel is cleaned by being matched with the flushing device, the transverse moving plate is pulled out of the stirring barrel by controlling the cylinder to shrink in the stirring process of equipment, the rectangular hole is sealed through the rubber sealing strip to prevent pigment from overflowing, the flushing device is prevented from being blocked by the flushing device caused by splashing of the pigment in the transverse moving plate, and the protection performance and the practicability of the device are improved.

Preferably, the flushing device comprises a water tank, a water pump, a water pipe and spray heads, the water tank is arranged on the front end face of the stirring barrel, the water pump is arranged on the upper end face of the water tank, the input end of the water pump extends to the inner bottom of the water tank, a plurality of groups of circular grooves are formed in the lower end face of the transverse moving plate, a plurality of groups of spray heads are arranged in the circular grooves, and the output end of the water pump is connected with the plurality of groups of spray heads through the water pipe; the water pump is started to pump out the liquid in the water tank and convey the liquid to a plurality of groups of spray heads to spray out, so that the inside of the stirring barrel is flushed, and the practicability of the device is improved.

Compared with the prior art, the utility model has the beneficial effects that: mixing and stirring the pigment through a stirring device; the stirring device is driven by the lifting device to move up and down, so that the pigment is stirred more uniformly; the automatic quantitative blanking device is used for automatically and quantitatively blanking, so that the labor intensity of operators is reduced, and the automation degree of the device is improved; the pushing device drives the flushing device to enter and exit the stirring device, so that the flushing device is separated from the stirring device in the stirring process, the pigment is prevented from being blocked due to contact with the flushing device, and the practicability of the device is improved.

Drawings

FIG. 1 is a schematic cross-sectional view of the present utility model;

FIG. 2 is a schematic elevational view of the present utility model;

FIG. 3 is a schematic cross-sectional view of the irrigation device;

FIG. 4 is a schematic cross-sectional view of a pusher;

The reference numerals in the drawings: 1. a stirring barrel; 2. a discharging electromagnetic valve; 3. a rubber scraping pipe; 4. a speed reducing motor; 5. a stirring rod; 6. a door frame; 7. a lifting platform; 8. an electric cylinder; 9. a limit rod; 10. a storage barrel; 11. an observation window; 12. a first electromagnetic valve; 13. a quantitative barrel; 14. a second electromagnetic valve; 15. a supporting plate; 16. a cylinder; 17. a transverse moving plate; 18. a rubber sealing strip; 19. a water tank; 20. a water pump; 21. a water pipe; 22. a spray head.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Example 1

The lifting device, the pushing device and the flushing device as shown in figures 1, 2, 3 and 4 are all arranged on the stirring device;

Firstly, charging the inside of a stirring barrel 1, starting a gear motor 4 to transmit power to a stirring rod 5 to drive the stirring rod 5 to rotate so as to stir pigment, controlling an electric cylinder 8 to stretch so as to drive a lifting platform 7 to be connected with a stirring device to lift, enabling the stirring device to stir pigment more uniformly, discharging pigment through a discharge electromagnetic valve 2 after pigment processing is completed, controlling a cylinder 16 to stretch so as to enable a transverse moving plate 17 to enter the inside of the stirring barrel 1, then starting a water pump 20 to pump liquid in a water tank 19 and transmitting the liquid to a plurality of groups of spray heads 22 through a water pipe 21 to spray, and flushing the inside of the stirring barrel 1;

The stirring device comprises a stirring barrel 1, a discharging electromagnetic valve 2, a rubber scraping pipe 3, a speed reducing motor 4 and a stirring rod 5, wherein an arc bottom surface is arranged at the inner bottom of the stirring barrel 1, a discharging hole is formed in the lower part of the stirring barrel 1, the discharging electromagnetic valve 2 is arranged on the discharging hole, the middle part of the upper end surface of the stirring barrel 1 is connected with the rubber scraping pipe 3, the output end of the speed reducing motor 4 penetrates through the rubber scraping pipe 3 through a rotating shaft and enters the stirring barrel 1, the stirring rod 5 is arranged on the rotating shaft, a PLC (programmable logic controller) is arranged on the front end surface of the stirring barrel 1, and the PLC controls the switch of all electric appliances of equipment;

The lifting device comprises a portal 6, a lifting platform 7, electric cylinders 8 and limiting rods 9, wherein the portal 6 is arranged on the upper end face of the stirring barrel 1, the electric cylinders 8 are arranged on the upper end face of the portal 6, the moving ends of the electric cylinders 8 penetrate through the upper end face of the portal 6 to be connected with the lifting platform 7, the gear motor 4 is arranged on the lower end face of the lifting platform 7, the upper end faces of the plurality of groups of limiting rods 9 are connected with the lower end face of the portal 6, and the lower parts of the limiting rods 9 penetrate through the upper end face of the lifting platform 7 to be connected with the upper end face of the stirring barrel 1;

the pushing device comprises a supporting plate 15, an air cylinder 16, a transverse moving plate 17 and rubber sealing strips 18, wherein a group of rectangular openings are respectively formed in the left and right sides of the upper part of the side face of the stirring barrel 1, the supporting plate 15 is arranged on the lower side of each rectangular opening, the air cylinder 16 is arranged on the upper part of the supporting plate 15, the moving end of the air cylinder 16 is connected with the transverse moving plate 17, the other end of the transverse moving plate 17 penetrates through each rectangular opening to enter the stirring barrel 1, and the rubber sealing strips 18 are arranged on one end, located inside the stirring barrel 1, of the transverse moving plate 17;

The flushing device comprises a water tank 19, a water pump 20, a water pipe 21 and spray heads 22, wherein the water tank 19 is arranged on the front end face of the stirring barrel 1, the water pump 20 is arranged on the upper end face of the water tank 19, the input end of the water pump 20 extends to the inner bottom of the water tank 19, a plurality of groups of circular grooves are formed in the lower end face of the transverse moving plate 17, a plurality of groups of spray heads 22 are arranged in the circular grooves, and the output end of the water pump 20 is connected with the plurality of groups of spray heads 22 through the water pipe 21;

Mixing and stirring the pigment through a stirring device; the stirring device is driven by the lifting device to move up and down, so that the pigment is stirred more uniformly; the pushing device drives the flushing device to enter and exit the stirring device, so that the flushing device is separated from the stirring device in the stirring process, the pigment is prevented from being blocked due to contact with the flushing device, and the practicability of the device is improved.

Example 2

The improvement on the basis of the first embodiment comprises an automatic blanking device which is arranged on the stirring device;

The automatic quantitative blanking device is used for automatically and quantitatively blanking, so that the labor intensity of operators is reduced, and the automation degree of the device is improved;

In the feeding process, the PLC controls the first electromagnetic valve 12 to be opened so that powder in the storage barrel 10 falls into the quantitative barrel 13, then controls the first electromagnetic valve 12 to be closed and the second electromagnetic valve 14 to be opened, and discharges the powder in the quantitative barrel 13 into the stirring barrel 1, and observes the storage capacity of the powder in the storage barrel 10 through the observation window 11;

The automatic discharging device comprises a storage vat 10, an observation window 11, a first electromagnetic valve 12, a quantitative vat 13 and a second electromagnetic valve 14, wherein a plurality of groups of storage vats 10 are installed on the upper end face of the stirring vat 1 through brackets, the observation window 11 is installed on the front end face of the storage vat 10, the lower part of the storage vat 10 is connected with the upper part of the quantitative vat 13 through the first electromagnetic valve 12, and the lower part of the quantitative vat 13 is connected with the inside of the stirring vat 1 through the second electromagnetic valve 14.

As shown in fig. 1 to 4, in the stirring mechanism of the ceramic pigment stirring machine, when the stirring mechanism works, firstly, the first electromagnetic valve 12 is controlled to be opened to enable powder in the storage vat 10 to fall into the quantifying vat 13, then the first electromagnetic valve 12 is controlled to be closed, the second electromagnetic valve 14 is controlled to be opened to enable the powder in the quantifying vat 13 to be discharged into the stirring vat 1, then the gear motor 4 is started to transmit power to the stirring rod 5 to drive the stirring rod 5 to rotate so as to stir pigment, meanwhile, the electric cylinder 8 is controlled to stretch and retract so as to drive the lifting platform 7 to be connected with a stirring device to lift, so that the stirring device can stir pigment more uniformly, pigment is discharged through the discharging electromagnetic valve 2 after pigment processing is completed, then the cylinder 16 is controlled to stretch so that the transverse moving plate 17 enters the stirring vat 1, then the water pump 20 is started to pump liquid in the water tank 19 and transmit the liquid to the spray out of the plurality of groups of spray heads 22, and the inside the stirring vat 1 is flushed.

The first electromagnetic valve 12, the second electromagnetic valve 14, the gear motor 4, the electric cylinder 8, the air cylinder 16, the discharging electromagnetic valve 2 and the water pump 20 of the stirring mechanism of the ceramic pigment stirring machine are purchased in the market, and a person skilled in the art only needs to install and operate according to the attached using instruction without creative labor of the person skilled in the art.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims

1. The stirring mechanism of the ceramic pigment stirrer is characterized by comprising a stirring device, a lifting device, an automatic blanking device, a pushing device and a flushing device, wherein the lifting device is arranged on the stirring device; the automatic blanking device is arranged on the stirring device; the pushing device is arranged on the stirring device; the flushing device is arranged on the stirring device and connected with the pushing device.

2. The stirring mechanism of the ceramic pigment stirring machine according to claim 1, wherein the stirring device comprises a stirring barrel (1), a discharging electromagnetic valve (2), a rubber scraping pipe (3), a speed reducing motor (4) and a stirring rod (5), an arc bottom surface is arranged at the inner bottom of the stirring barrel (1), a discharging opening is arranged at the lower part of the stirring barrel (1), the discharging electromagnetic valve (2) is arranged on the discharging opening, the middle part of the upper end surface of the stirring barrel (1) is connected with the rubber scraping pipe (3), the output end of the speed reducing motor (4) penetrates through the rubber scraping pipe (3) through a rotating shaft to enter the stirring barrel (1), the stirring rod (5) is arranged on the rotating shaft, and a PLC (programmable logic controller) is arranged on the front end surface of the stirring barrel (1) and controls the switch of all electric appliances of the equipment.

3. The stirring mechanism of the ceramic pigment stirring machine according to claim 2, wherein the lifting device comprises a portal (6), a lifting platform (7), an electric cylinder (8) and a limiting rod (9), the portal (6) is installed on the upper end face of the stirring barrel (1), the electric cylinder (8) is installed on the upper end face of the portal (6), the moving end of the electric cylinder (8) penetrates through the upper end face of the portal (6) to be connected with the lifting platform (7), the reducing motor (4) is installed on the lower end face of the lifting platform (7), the upper end faces of the plurality of groups of limiting rods (9) are connected with the lower end face of the portal (6), and the lower part of the limiting rod (9) penetrates through the upper end face of the lifting platform (7) to be connected with the upper end face of the stirring barrel (1).

4. The stirring mechanism of the ceramic pigment stirring machine according to claim 2, wherein the automatic discharging device comprises a storage vat (10), an observation window (11), a first electromagnetic valve (12), a quantitative vat (13) and a second electromagnetic valve (14), wherein a plurality of groups of storage vats (10) are installed on the upper end face of the stirring vat (1) through brackets, the observation window (11) is installed on the front end face of the storage vat (10), the lower part of the storage vat (10) is connected with the upper part of the quantitative vat (13) through the first electromagnetic valve (12), and the lower part of the quantitative vat (13) is connected with the inside of the stirring vat (1) through the second electromagnetic valve (14).

5. The stirring mechanism of the ceramic pigment stirring machine according to claim 2, wherein the pushing device comprises a supporting plate (15), an air cylinder (16), a transverse moving plate (17) and rubber sealing strips (18), a group of rectangular openings are respectively formed in the left and right sides of the upper side of the stirring barrel (1), the supporting plate (15) is arranged on the lower side of the rectangular openings, the air cylinder (16) is arranged on the upper portion of the supporting plate (15), the moving end of the air cylinder (16) is connected with the transverse moving plate (17), the other end of the transverse moving plate (17) penetrates through the rectangular openings to enter the stirring barrel (1), and the rubber sealing strips (18) are arranged on one end, located inside the stirring barrel (1), of the transverse moving plate (17).

6. The stirring mechanism of the ceramic pigment stirring machine according to claim 2, wherein the flushing device comprises a water tank (19), a water pump (20), a water pipe (21) and a spray head (22), the water tank (19) is arranged on the front end face of the stirring barrel (1), the water pump (20) is arranged on the upper end face of the water tank (19), the input end of the water pump (20) extends to the inner bottom of the water tank (19), a plurality of groups of circular grooves are formed in the lower end face of the transverse moving plate (17), a plurality of groups of spray heads (22) are arranged in the circular grooves, and the output end of the water pump (20) is connected with the plurality of groups of spray heads (22) through the water pipe (21).