CN220918976U

CN220918976U - Continuous kneader of active carbon raw materials

Info

Publication number: CN220918976U
Application number: CN202322743904.0U
Authority: CN
Inventors: 王琳; 陈忠和; 李小飞; 韩德; 韩一明
Original assignee: Ningxia Nixi Active Carbon Co ltd
Current assignee: Ningxia Nixi Active Carbon Co ltd
Priority date: 2023-10-12
Filing date: 2023-10-12
Publication date: 2024-05-10
Anticipated expiration: 2033-10-12

Abstract

The application discloses an active carbon raw material continuous kneader, wherein three feeding cylinders are arranged at the top of a hopper of the equipment, three different raw materials can be injected into the equipment at the same time, a crushing mechanism is arranged below the hopper, the injected various raw materials can be crushed under the drive of a motor, the raw materials can enter a mixing mechanism through a filter screen after being processed to be qualified in powder, the various raw materials are further stirred and mixed, the raw materials are discharged from a discharge groove after being uniformly mixed, the crushing and the stirring and the mixing are mutually noninterfere, the raw materials can be sequentially and continuously processed, the processing time is moderate, the crushing and the mixing are thorough, and the normal production of active carbon cannot be influenced; the output end of the motor is provided with a gearbox, so that the output kinetic energy of the motor can be amplified and then output, the crushing mechanism and the mixing mechanism are driven to work normally, the output power of the motor is reduced, and the purpose of saving electric energy is achieved.

Description

Continuous kneader of active carbon raw materials

Technical Field

The application relates to the field of activated carbon production, in particular to a continuous kneader for activated carbon raw materials.

Background

The active carbon has developed pore structure and good adsorption performance, and is used for purifying toxic gas, treating waste gas, purifying industrial and domestic water, recovering solvent and the like. The active carbon is prepared from various raw materials through a series of procedures. Is prepared from multiple powdered raw materials through kneading, mixing with adhesive, extruding, charring, activating, etc. The existing active carbon raw material kneading device is generally carried out by crushing and stirring simultaneously, the kneading time is short, the mixing is uneven, the crushing is not thorough, and the normal production of the active carbon is affected; the kneading time is too long, and the electric energy is wasted. In order to solve the problems, a continuous kneader for activated carbon raw materials is provided.

Disclosure of utility model

The application provides an active carbon raw material continuous kneader, wherein three feeding cylinders are arranged at the top of a hopper of the equipment, three different raw materials can be injected into the equipment at the same time, a crushing mechanism is arranged below the hopper, the injected various raw materials can be crushed under the drive of a motor, the raw materials can enter a mixing mechanism through a filter screen after being processed to be qualified in powder, the various raw materials are further stirred and mixed, the raw materials are discharged from a discharge groove after being uniformly mixed, the crushing and the stirring and the mixing are mutually noninterfere, the raw materials can be sequentially and continuously processed, the processing time is moderate, the crushing and the mixing are thorough, and the normal production of active carbon cannot be influenced; the output end of the motor is provided with a gearbox, so that the output kinetic energy of the motor can be amplified and then output, the crushing mechanism and the mixing mechanism are driven to work normally, the output power of the motor is reduced, and the purpose of saving electric energy is achieved.

The application provides an active carbon raw material continuous kneader, which comprises a motor, a crushing mechanism and a mixing mechanism, wherein the output end of the motor is connected with a gearbox, the gearbox is connected with a connecting rod, a bearing is sleeved on the connecting rod, the bearing is arranged on the crushing mechanism, the crushing mechanism comprises a crushing box, a hopper is arranged at the top of the crushing box, three feeding cylinders are welded at the top of the hopper, a crushing hack lever is arranged in the crushing box, a plurality of crushing tool rests are welded on the crushing hack lever, crushing tools are arranged on each crushing tool rest, one end of the crushing box is welded with the mixing mechanism, the mixing mechanism comprises a stirring box, a stirring hack lever is arranged in the stirring box, one end of the stirring hack lever is welded with a discharge chute, one end of the stirring hack lever is provided with a stirring frame, the stirring hack lever is provided with a bearing seat, the stirring hack lever is fixed on one side inner wall of the stirring box, the other end of the stirring hack lever is connected with a connecting shaft, and the periphery of the connecting shaft is provided with a screen;

The crushing mechanism and the mixing mechanism are provided with the same supporting frame, and a plurality of supporting legs are welded at the bottom of the supporting frame.

Further, the motor is specifically a servo motor.

Furthermore, the gearbox adopts a D-shaped gearbox.

Further, a spiral blade is arranged between every two adjacent crushing tool rests.

Further, the hopper is in the shape of a rectangular pyramid.

Further, the discharge groove is obliquely arranged.

As is apparent from the above technical solution, the present application provides an activated carbon raw material continuous kneader, which comprises a motor, a crushing mechanism and a mixing mechanism, the motor, a power take-off mechanism, which provides a power support for the operation of the whole apparatus, drives the crushing mechanism and the mixing mechanism to operate normally, crushes and mixes different raw materials for producing activated carbon, a gearbox is connected to the output end of the motor, a kinetic energy processing structure of the motor output, amplifies the kinetic energy output from the motor, utilizes the characteristic of high torque resistance of the gearbox, increases the output torque of the gearbox by increasing the reduction ratio, reduces the requirement for input torque, reduces the output power of the motor, achieves the purpose of energy saving, the gearbox is connected with a connecting rod, a connecting structure, links the gearbox and crushing rack bars together, conveniently provides a power support for the crushing mechanism, drives the crushing mechanism to operate normally, crushes a plurality of raw materials, the connecting rod is sleeved with a bearing, the connecting rod rotates conveniently, the bearing is mounted on the crushing mechanism, a plurality of raw materials discharged into the crushing rack bars is arranged on the crushing rack bars, the top of the crushing mechanism comprises a container for crushing the crushing processing the raw materials, the crushing hopper is provided with a high torque resistance characteristic of the gearbox, the output torque of the gearbox increases the output torque of the gearbox by adopting a way of increasing the reduction ratio, the output torque of the gearbox is provided with a plurality of cutter bars, the crushing rack bars are arranged in a plurality of channels are arranged at the same time, the same time as the crushing rack bars are welded, the inside the crushing rack bars are welded, the crushing rack bars are driven to move, the crushing rack bars are welded, the multiple raw materials are driven, and the crushing frame is welded, and arranged at the inside the crushing rack bars, and the crushing rack bars are welded, and run, and the inside the crushing frame, and is welded into the frame, and has a frame is welded, the crushing device comprises a crushing device, a crushing structure, a crushing mechanism, a mixing mechanism, a stirring and mixing device, a stirring frame rod, a power transmission structure, a stirring frame rod, a discharging groove, a discharging channel and a stirring frame, wherein the crushing device is arranged on each crushing tool rest, the crushing structure is driven by the crushing tool rest, the crushing tool rest is used for crushing the injected various raw materials, the mixing mechanism is welded at one end of the crushing box, the stirring and mixing device is used for crushing the various raw materials, the mixing mechanism comprises a stirring box, a processing container is used for stirring and mixing the crushed various raw materials, the stirring frame rod is arranged in the stirring box, the power transmission structure is driven by a motor to drive the stirring frame to rotate, the stirring and mixing treatment is carried out on the various raw materials, the discharging channel is welded at one end of the stirring frame rod, the materials can be automatically discharged from the structure under the stirring and pushing actions of the mixing mechanism, the method comprises the steps of carrying out stirring and mixing treatment on various crushed powdery raw materials, wherein one end of the stirring and mixing treatment is provided with a bearing seat which is fixed on the inner wall of one side of a stirring box, the stirring and mixing treatment is beneficial to the rotation of a stirring rack rod under the action of a power structure, friction can not occur between the stirring rack rod and the stirring box, the abrasion rate of the stirring rack rod and the stirring box is reduced, the other end of the stirring and mixing treatment is connected with a connecting shaft, the operation of a plurality of treatment mechanisms driven by one motor is realized, the use amount of the motor is reduced, the loss rate of the motor is reduced, a screen is arranged on the periphery of the connecting shaft, the raw materials treated by the crushing mechanism are filtered, the raw materials with standard reach the specifications, enter the next link, the raw materials with standard reach the standard are left in the crushing mechanism, and are further crushed until the raw materials reach the standard, the standard reach the standard, the raw materials with standard reach the use standards are avoided, and the quality of activated carbon is improved;

The crushing mechanism and the mixing mechanism are provided with the same supporting frame at the bottom, the crushing mechanism and the mixing mechanism are supported, a plurality of supporting legs are welded at the bottom of the supporting frame, and the supporting frame is supported.

In summary, the beneficial effects of the application are as follows:

1. The crushing mechanism is arranged below the hopper, under the drive of the motor, various injected raw materials can be crushed, the raw materials can enter the mixing mechanism through the filter screen after being processed to be qualified powder, the raw materials are further stirred and mixed, the raw materials are uniformly mixed and discharged from the discharge groove, the crushing and stirring and mixing are not interfered with each other, the raw materials can be sequentially and continuously processed in sequence, the processing time is moderate, the crushing and mixing are thorough, and the normal production of activated carbon cannot be influenced.

2. The output end of the motor is provided with a gearbox, so that the kinetic energy output by the motor can be amplified and then output, the crushing mechanism and the mixing mechanism are driven to work normally, the output power of the motor is reduced, and the purpose of saving electric energy is achieved.

3. The hopper top is provided with three feed cylinders, can pour into three kinds of different raw materials into this equipment simultaneously, has promoted the injection efficiency of raw materials, has reduced mixing time, has improved production efficiency.

Drawings

In order to more clearly illustrate the technical solution of the present application, the drawings that are necessary for the embodiments will be briefly described, and it will be obvious to those skilled in the art that other drawings can be obtained from these drawings without inventive effort.

Fig. 1 is a schematic front view of the structure of the present application.

Illustration of:

The device comprises a 1-motor, a 2-gearbox, a 3-connecting rod, a 4-bearing, a 5-crushing box, a 6-hopper, a 7-feeding cylinder, an 8-crushing hack lever, a 9-crushing tool rest, a 10-crushing tool, 11-spiral blades, a 12-connecting shaft, a 13-screen, a 14-stirring hack lever, a 15-stirring frame, a 16-discharging groove, a 17-supporting frame, 18-supporting legs, a 19-bearing seat and a 20-stirring box.

Detailed Description

In order to enable those skilled in the art to better understand the technical solutions of the present application, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.

The technical scheme can be seen as follows:

Example 1:

See fig. 1.

The continuous kneading machine for active carbon raw materials comprises a motor 1, a crushing mechanism and a mixing mechanism, wherein the motor 1 and a power output mechanism provide power support for the operation of the whole equipment, drive the crushing mechanism and the mixing mechanism to operate normally, crush and mix different raw materials for producing active carbon, the output end of the motor 1 is connected with a gearbox 2, a kinetic energy processing structure output by the motor 1 amplifies the kinetic energy output by the motor 1, the high torque resistance of a gear box is utilized, the output torque of the gear box is improved by adopting a mode of improving the reduction ratio, the requirement on input torque is reduced, the output power of the motor 1 is reduced, the energy saving purpose is achieved, the gearbox 2 is connected with a connecting rod 3, the connecting structure links the gearbox 2 and the crushing hack lever 8 together, the power support is conveniently provided for the crushing mechanism, the crushing mechanism is driven to operate normally, the crushing treatment is carried out on various raw materials, the bearing 4 is sleeved on the connecting rod 3, the connecting rod 3 is convenient to rotate, the wear rate of the connecting rod 3 and the crushing box 5 is reduced, the bearing 4 is arranged on a crushing mechanism, the crushing treatment device is carried out on various raw materials discharged from the hopper 6, the crushing mechanism comprises a crushing box 5 and a container for crushing various raw materials, the hopper 6 is arranged at the top of the crushing box 5, various raw materials are simultaneously discharged into a discharge channel of the crushing mechanism, three feeding cylinders 7 are welded at the top of the hopper 6, the raw materials can be injected into the equipment through the structure, a crushing frame rod 8 is arranged in the crushing box 5, a power transmission structure is driven by a motor 1 to drive a plurality of crushing cutter holders 9 to rotate, a plurality of crushing cutter holders 9 are welded on the crushing frame rod 8, a fixing frame for installing crushing cutters 10 are driven by the motor 1, the crushing cutter 10 is driven to move to crush various injected raw materials, the crushing cutter 10 is arranged on each crushing cutter frame 9, a crushing structure is used for crushing the injected raw materials under the driving of the crushing cutter frames 9, a mixing mechanism is welded at one end of the crushing box 5, a stirring and mixing device for crushing the raw materials is arranged at one end of the crushing box 5, the mixing mechanism comprises a stirring box 20, a processing container for stirring and mixing the crushed raw materials is arranged in the stirring box 20, a stirring rack bar 14 is arranged in the stirring box 20, a power transmission structure is driven by the motor 1 to drive the stirring rack 15 to rotate, the stirring and mixing treatment is carried out on the raw materials, a discharge groove 16 is welded at one end of the stirring and mixing device, a discharge channel of the raw materials is formed after the raw materials are uniformly mixed, the raw materials can be automatically discharged from the stirring and mixing mechanism under the action of self gravity, the stirring rack bar 14 is provided with a stirring frame 15, the crushed various powdery raw materials are stirred and mixed under the drive of a power structure, one end of the stirring rack bar is provided with a bearing seat 19 which is fixed on the inner wall of one side of the stirring box 20, the stirring rack bar 14 is favorable for rotating and not rubbing with the stirring box 20 under the action of the power structure, the abrasion rate of the stirring rack bar 14 and the stirring box 20 is reduced, the other end of the stirring rack bar is connected with a connecting shaft 12 which is connected with a crushing rack bar 8, one motor 1 drives a plurality of processing mechanisms to operate, the consumption of the motor 1 is reduced, the loss rate of the motor 1 is reduced, a screen 13 is arranged on the periphery of the connecting shaft 12, the raw materials processed by the crushing mechanism are filtered, the raw materials with standard specifications reach the standard, enter the next link, the raw materials with standard are left in the crushing mechanism, the raw materials are further crushed until the raw materials reach the standard, then the activated carbon passes through the filter, so that the use of raw materials with substandard specifications is avoided, and the quality of the activated carbon is improved;

The bottom of the crushing mechanism and the bottom of the mixing mechanism are provided with the same supporting frame 17 for supporting the crushing mechanism and the mixing mechanism, and a plurality of supporting legs 18 are welded at the bottom of the supporting frame 17 for supporting the supporting frame 17.

As a preferred embodiment, the motor 1 is a servo motor, realizes closed-loop control of position, speed and moment, overcomes the problem of step motor out-of-step, has strong overload resistance, can bear load three times of rated torque, accords with the characteristics of instantaneous load fluctuation, quick start requirement and the like of a crushing mechanism and a mixing mechanism, and ensures the normal operation of the equipment.

In the preferred embodiment, the gearbox 2 is a D-shaped gearbox, the high torque resistance of the gearbox is utilized, the output torque of the gearbox is improved in a reduction ratio improving mode, the requirement on input torque is reduced, the output power of the motor 1 is reduced, and the purpose of energy saving is achieved.

As a preferred embodiment, a spiral blade 11 is arranged between every two adjacent crushing knife rest 9, which is beneficial to conveying materials from one end of a hopper to a mixing mechanism for stirring and mixing treatment in the crushing process.

As a preferred embodiment, the hopper 6 is in the form of a "quadrangular pyramid", which facilitates the orderly discharge of the raw material into the crushing mechanism.

As a preferred embodiment, the discharge chute 16 is inclined, so that the material can be automatically discharged under the action of gravity.

Other embodiments of the application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of the application following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice within the art to which the application pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope of the application being indicated by the following claims.

It is to be understood that the application is not limited to the precise arrangements and instrumentalities shown in the drawings, which have been described above, and that various modifications and changes may be effected without departing from the scope thereof. The embodiments of the present application described above do not limit the scope of the present application.

Claims

1. The utility model provides an active carbon raw materials continuous kneader, its characterized in that includes, motor (1), crushing mechanism and mixing mechanism, motor (1) output is connected with gearbox (2), gearbox (2) are connected with connecting rod (3), the cover has bearing (4) on connecting rod (3), bearing (4) are installed on crushing mechanism, crushing mechanism includes crushing case, the top of crushing case (5) is provided with hopper (6), the welding has three feed cylinder (7) at the top of hopper (6), crushing case (5) internally provided with crushing hack lever (8), the welding has a plurality of crushing knife rest (9) on crushing hack lever (8), every install crushing knife (10) on the crushing knife rest, crushing case (5) one end welding has mixing mechanism, mixing mechanism includes agitator tank (20), agitator tank (20) internally provided with agitator tank (14), one end welding has row silo (16), be provided with agitator frame (15) on agitator frame (14), install fixedly in one end, be connected with crushing hack lever (19) and be connected with sieve (12) one side, be connected with (12) peripheral (12);

the crushing mechanism and the bottom of the mixing mechanism are provided with the same supporting frame (17), and a plurality of supporting legs (18) are welded at the bottom of the supporting frame (17).

2. Continuous kneader of activated carbon material according to claim 1, characterized in that the motor (1) is in particular a servo motor.

3. An activated carbon raw material continuous kneader according to claim 1, characterised in that the gearbox (2) is a "D" gearbox.

4. Continuous kneader of activated carbon material according to claim 1, characterised in that a screw blade (11) is arranged between two adjacent breaker bars (9) in each row.

5. An activated carbon raw material continuous kneader according to claim 1, characterised in that the hopper (6) is in the form of a "quadrangular pyramid".

6. An activated carbon raw material continuous kneader according to claim 1, characterised in that the discharge chute (16) is arranged obliquely.