CN220907532U - Converter bottom blowing air brick with dip angle rotational flow bundling pipe - Google Patents

Converter bottom blowing air brick with dip angle rotational flow bundling pipe Download PDF

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CN220907532U
CN220907532U CN202322436095.9U CN202322436095U CN220907532U CN 220907532 U CN220907532 U CN 220907532U CN 202322436095 U CN202322436095 U CN 202322436095U CN 220907532 U CN220907532 U CN 220907532U
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cluster
tubes
refractory bricks
converter
cluster tubes
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王鹏
李勇
李俊男
满斯林
范永文
韩鹏
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Anshan He Feng Refractory Material Co ltd
University of Science and Technology Liaoning USTL
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Anshan He Feng Refractory Material Co ltd
University of Science and Technology Liaoning USTL
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Abstract

本实用新型公开了一种带有倾角旋流集束管的转炉底吹透气砖,涉及冶金耐火技术领域,包括耐火砖,耐火砖的内部分别装设有进气管和集束管体,进气管和集束管体相互远离的一端分别与耐火砖贯穿相通,耐火砖内部设有三层环形集束管,外层和内层集束管与耐火砖之间有倾角,在转炉底吹时,能够加强熔池搅拌,不同角度的喷吹射流,能够改善熔池流动和传质,由于内外两层集束管带有倾角,露在耐火砖外的出气口呈椭圆形,更好的改善熔池的搅拌和动力学条件,本申请结构简单,可操作性强,不需要对原有设备进行大的改动,就可以实现更好的喷吹效果,利用流体动力学特点,改变集束管的排列方式,即可优化喷吹效果,满足冶炼高规格钢种的工艺需求。

The utility model discloses a bottom-blowing air-permeable brick for a converter with an inclined swirl cluster tube, which relates to the field of metallurgical refractory technology, including refractory bricks, wherein an air inlet pipe and a cluster tube body are respectively arranged inside the refractory bricks, and the ends of the air inlet pipe and the cluster tube body which are far away from each other are respectively connected with the refractory bricks through and through, and three layers of annular cluster tubes are arranged inside the refractory bricks, and an inclination is arranged between the outer layer and the inner layer of the cluster tubes and the refractory bricks. When the converter is bottom-blown, the stirring of the molten pool can be enhanced, and the blowing jets at different angles can improve the flow and mass transfer of the molten pool. Since the inner and outer layers of the cluster tubes have an inclination, the air outlet exposed outside the refractory bricks is elliptical, which better improves the stirring and dynamic conditions of the molten pool. The application has a simple structure and strong operability, and can achieve a better blowing effect without major changes to the original equipment. By utilizing the characteristics of fluid dynamics and changing the arrangement of the cluster tubes, the blowing effect can be optimized to meet the process requirements for smelting high-specification steel grades.

Description

一种带有倾角旋流集束管的转炉底吹透气砖A converter bottom blowing air-permeable brick with an inclined swirl cluster tube

技术领域Technical Field

本实用新型涉及冶金耐火技术领域,特别涉及一种带有倾角旋流集束管的转炉底吹透气砖。The utility model relates to the technical field of metallurgical refractory, in particular to a converter bottom-blown air-permeable brick with an inclined swirl cluster tube.

背景技术Background technique

转炉复吹工艺是转炉炼钢的一个重要环节,对炼钢厂的生产成本、产品质量、生产组织有着深远的影响,而转炉底吹元件布置方式及底吹元件数量等对熔池搅拌都会影响到冶金效果。无论是新建、改建或是运行的转炉,底吹透气元件的选型、数量及布置都是困扰设计人员和生产一线技术人员的难题,所以,提高转炉复吹效果是转炉炼钢的一个重要课题。The converter combined blowing process is an important part of converter steelmaking, which has a far-reaching impact on the production cost, product quality and production organization of the steel plant. The layout of the converter bottom blowing elements and the number of bottom blowing elements will affect the metallurgical effect on the stirring of the molten pool. Whether it is a newly built, rebuilt or operating converter, the selection, quantity and layout of the bottom blowing permeable elements are difficult problems that bother designers and front-line production technicians. Therefore, improving the converter combined blowing effect is an important topic in converter steelmaking.

目前常用的底吹供气元件主要有两种结构形式,一种是以环缝式(双环缝、三环缝)为主的喷嘴型底吹供气元件,主要缺点是气量调节范围相对较小,不能根据钢种和冶炼工艺要求较大范围调整气量;另一种是以定向多微管型式的砖型供气元件,此形式的最大优点是气量调节范围大,安全性好,可根据工艺要求的最大和最小的搅拌强度,选择定向多孔供气元件内部的管径和管数,缺点是管出气口直径一致,喷吹方向一致,对转炉底吹搅拌效果不明显。At present, there are two main structural forms of bottom blowing air supply components commonly used. One is a nozzle-type bottom blowing air supply component mainly based on annular seam type (double annular seam, triple annular seam). The main disadvantage is that the gas volume adjustment range is relatively small, and the gas volume cannot be adjusted in a larger range according to the steel type and smelting process requirements; the other is a brick-type air supply component with directional multi-microtube type. The biggest advantage of this form is that the gas volume adjustment range is large and the safety is good. The pipe diameter and number of pipes inside the directional multi-porous air supply component can be selected according to the maximum and minimum stirring intensity required by the process. The disadvantage is that the diameter of the pipe outlet is consistent, the blowing direction is consistent, and the stirring effect on the bottom blowing of the converter is not obvious.

专利申请号为CN200620041505.3的中国实用新型专利公开了“转炉底吹用倾斜孔型透气砖”,包括耐火砖、金属管,金属管设置在耐火砖体内,并向同一方向倾斜,此实用新型只有一圈金属管喷吹气体,对熔池搅拌效果不明显。The Chinese utility model patent with patent application number CN200620041505.3 discloses "inclined hole-type air-permeable bricks for bottom blowing of converter", which include refractory bricks and metal tubes. The metal tubes are arranged in the refractory brick body and inclined in the same direction. This utility model has only one circle of metal tubes for blowing gas, and the stirring effect on the molten pool is not obvious.

专利申请号CN201120544834.0的中国实用新型专利公开了“一种新型转炉底吹供气元件”,此实用新型在耐火材料中均匀分布集束管,进气主气路周围设置1~3周集束管,但此种铺设方式进气口与出气口方向一致,与耐火砖底部垂直,出气口在搅拌过程中喷吹气流方向一致,三层喷吹气体互不干扰,搅拌效果欠佳。The Chinese utility model patent with patent application number CN201120544834.0 discloses "a new type of bottom blowing air supply element for converter". This utility model evenly distributes cluster tubes in the refractory material, and sets 1 to 3 cluster tubes around the main air inlet path. However, in this laying method, the air inlet and the air outlet are in the same direction, perpendicular to the bottom of the refractory bricks, and the air outlet blows in the same direction during the stirring process. The three layers of blown gas do not interfere with each other, and the stirring effect is poor.

因此,为了加强转炉熔池搅拌,改善流动和传质,提高反应效率,有必要发明一种新型的转炉炉底透气砖,可以有效改善熔池的搅拌和动力学条件,满足冶炼高规格钢种的工艺需求。Therefore, in order to strengthen the stirring of the converter molten pool, improve flow and mass transfer, and improve reaction efficiency, it is necessary to invent a new type of converter bottom breathable brick that can effectively improve the stirring and dynamic conditions of the molten pool and meet the process requirements of smelting high-specification steel grades.

实用新型内容Utility Model Content

本实用新型的主要目的在于提供一种带有倾角旋流集束管的转炉底吹透气砖,可以有效解决背景技术中的问题。The main purpose of the utility model is to provide a converter bottom blowing air-permeable brick with an inclined swirl cluster tube, which can effectively solve the problems in the background technology.

为实现上述目的,本实用新型采取的技术方案为:In order to achieve the above purpose, the technical solution adopted by the utility model is:

一种带有倾角旋流集束管的转炉底吹透气砖,包括耐火砖,所述耐火砖的内部分别装设有进气管和集束管体,所述进气管和集束管体相互远离的一端分别与耐火砖贯穿相通,所述集束管体是由若干内层集束管、若干中层集束管以及若干外层集束管,其若干所述内层集束管、中层集束管以及外层集束管分别呈圆环形整列分布。A converter bottom-blown air-permeable brick with an inclined swirl cluster tube comprises refractory bricks, wherein an air inlet pipe and a cluster tube body are respectively installed inside the refractory bricks, wherein the ends of the air inlet pipe and the cluster tube body which are away from each other are respectively connected to the refractory bricks through the refractory bricks, wherein the cluster tube body is composed of a plurality of inner cluster tubes, a plurality of middle cluster tubes and a plurality of outer cluster tubes, wherein the plurality of inner cluster tubes, middle cluster tubes and outer cluster tubes are respectively arranged in a circular shape.

优选的,若干所述外层集束管与耐火砖的水平夹角呈75°。Preferably, the horizontal angle between the plurality of outer layer cluster tubes and the refractory bricks is 75°.

优选的,若干所述中层集束管分别与耐火砖相垂直。Preferably, the plurality of middle-layer cluster tubes are respectively perpendicular to the refractory bricks.

优选的,若干所述内层集束管分别与外层集束管之间交叉并呈20-30°。Preferably, a plurality of the inner layer cluster tubes cross with the outer layer cluster tubes at an angle of 20-30 degrees.

优选的,所述内层集束管的数量为4-6个,所述中层集束管的数量为7-10个,所述外层集束管的数量为13-15个。Preferably, the number of the inner layer cluster tubes is 4-6, the number of the middle layer cluster tubes is 7-10, and the number of the outer layer cluster tubes is 13-15.

优选的,所述内层集束管的管径均为20-30mm,所述中层集束管的管径均为50-60mm,所述外层集束管的管径均为80-100mm。Preferably, the diameter of the inner layer cluster tubes is 20-30 mm, the diameter of the middle layer cluster tubes is 50-60 mm, and the diameter of the outer layer cluster tubes is 80-100 mm.

与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

耐火砖内部设有三层环形集束管,外层和内层集束管与耐火砖之间有倾角,在转炉底吹时,能够加强熔池搅拌,不同角度的喷吹射流,能够改善熔池流动和传质,由于内外两层集束管带有倾角,露在耐火砖外的出气口呈椭圆形,更好的改善熔池的搅拌和动力学条件,本申请结构简单,可操作性强,不需要对原有设备进行大的改动,就可以实现更好的喷吹效果,利用流体动力学特点,改变集束管的排列方式,即可优化喷吹效果,满足冶炼高规格钢种的工艺需求。There are three layers of annular cluster tubes inside the refractory bricks. There is an inclination between the outer and inner cluster tubes and the refractory bricks. When blowing at the bottom of the converter, the stirring of the molten pool can be enhanced. The blowing jets at different angles can improve the flow and mass transfer of the molten pool. Since the inner and outer cluster tubes have an inclination, the air outlet exposed outside the refractory bricks is elliptical, which better improves the stirring and dynamic conditions of the molten pool. The application has a simple structure and strong operability. It does not require major changes to the original equipment to achieve better blowing effects. By utilizing the characteristics of fluid dynamics and changing the arrangement of the cluster tubes, the blowing effect can be optimized to meet the process requirements of smelting high-specification steel grades.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为本实用新型一种带有倾角旋流集束管的转炉底吹透气砖的结构示意图;FIG1 is a schematic structural diagram of a converter bottom-blown air-permeable brick with an inclined swirl cluster tube according to the present invention;

图2为本实用新型一种带有倾角旋流集束管的转炉底吹透气砖的集束管体结构示意图;FIG2 is a schematic diagram of the structure of a bundled pipe body of a converter bottom-blown air-permeable brick with an inclined swirl bundled pipe according to the utility model;

图3为本实用新型一种带有倾角旋流集束管的转炉底吹透气砖的A处放大结构示意图。FIG3 is an enlarged structural schematic diagram of point A of a converter bottom-blown air-permeable brick with an inclined swirl cluster tube according to the utility model.

图中:1、耐火砖;2、进气管;3、集束管体;31、内层集束管;32、中层集束管;33、外层集束管。In the figure: 1. refractory bricks; 2. air inlet pipe; 3. cluster pipe body; 31. inner cluster pipe; 32. middle cluster pipe; 33. outer cluster pipe.

具体实施方式Detailed ways

为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

如图1-3所示,一种带有倾角旋流集束管的转炉底吹透气砖,包括耐火砖1,耐火砖1的内部分别装设有进气管2和集束管体3,进气管2和集束管体3相互远离的一端分别与耐火砖1贯穿相通,集束管体3是由若干内层集束管31、若干中层集束管32以及若干外层集束管33,其若干内层集束管31、中层集束管32以及外层集束管33分别呈圆环形整列分布。As shown in Fig. 1-3, a bottom-blown air-permeable brick for a converter with an inclined swirl cluster tube comprises a refractory brick 1, wherein an air inlet pipe 2 and a cluster tube body 3 are respectively installed inside the refractory brick 1, wherein the ends of the air inlet pipe 2 and the cluster tube body 3 which are away from each other are respectively connected to the refractory brick 1 through the cluster tube body 3, wherein the cluster tube body 3 is composed of a plurality of inner cluster tubes 31, a plurality of middle cluster tubes 32 and a plurality of outer cluster tubes 33, wherein the plurality of inner cluster tubes 31, the middle cluster tubes 32 and the outer cluster tubes 33 are respectively arranged in a circular shape.

具体的,若干外层集束管33与耐火砖1的水平夹角呈75°。Specifically, the horizontal angle between the plurality of outer layer cluster tubes 33 and the refractory bricks 1 is 75°.

具体的,若干中层集束管32分别与耐火砖1相垂直。Specifically, a plurality of middle-layer cluster tubes 32 are respectively perpendicular to the refractory bricks 1 .

具体的,若干内层集束管31分别与外层集束管33之间交叉并呈20-30°。Specifically, a plurality of inner layer cluster tubes 31 cross with the outer layer cluster tubes 33 at an angle of 20-30 degrees.

具体的,内层集束管31的数量为4-6个,中层集束管32的数量为7-10个,外层集束管33的数量为13-15个。Specifically, the number of the inner layer cluster tubes 31 is 4-6, the number of the middle layer cluster tubes 32 is 7-10, and the number of the outer layer cluster tubes 33 is 13-15.

具体的,内层集束管31的管径均为20-30mm,中层集束管32的管径均为50-60mm,外层集束管33的管径均为80-100mm。Specifically, the diameter of the inner layer cluster tubes 31 is 20-30 mm, the diameter of the middle layer cluster tubes 32 is 50-60 mm, and the diameter of the outer layer cluster tubes 33 is 80-100 mm.

工作原理:在转炉底吹作业时,耐火砖1底部进气管2与供气管道连接,气体通过耐火砖1内部集束管体3吹向转炉内部,对气流对钢水起到搅拌的作用,本实用新型由于集束管体3排列与耐火砖1底部呈倾斜角,在供气搅拌过程中,气流与气流之间形成干扰,不同角度的喷吹射流,可以改善熔池流动和传质,由于内外两层集束管带有倾角,露在耐火砖1外的出气口呈椭圆形,更好的改善熔池的搅拌和动力学条件对钢水起到良好的搅拌作用,同时在钢水流动的过程中,容易发生凹坑熔损,而本实用新型在带有倾角的气流作用下,气流的相互作用可以减少钢水的冲刷,减少耐火砖1周围的蚀损。Working principle: During the bottom blowing operation of the converter, the air inlet pipe 2 at the bottom of the refractory brick 1 is connected to the air supply pipe, and the gas is blown to the inside of the converter through the internal cluster pipe body 3 of the refractory brick 1, which stirs the airflow and the molten steel. In the utility model, since the cluster pipe body 3 is arranged at an inclined angle to the bottom of the refractory brick 1, interference is formed between the airflows during the gas supply and stirring process. The blowing jets at different angles can improve the flow and mass transfer of the molten pool. Since the inner and outer layers of the cluster pipes have an inclination, the air outlet exposed outside the refractory brick 1 is elliptical, which better improves the stirring and dynamic conditions of the molten pool and has a good stirring effect on the molten steel. At the same time, pit melting loss is prone to occur during the flow of molten steel. In the utility model, under the action of the inclination airflow, the interaction of the airflows can reduce the scouring of the molten steel and reduce the erosion around the refractory brick 1.

涉及到电路和电子元器件和控制模块均为现有技术,本领域技术人员完全可以实现,无需赘言,本实用新型保护的内容也不涉及对于软件和方法的改进。The circuits, electronic components and control modules involved are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to software and methods.

以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims (6)

1.一种带有倾角旋流集束管的转炉底吹透气砖,包括耐火砖(1),其特征在于:所述耐火砖(1)的内部分别装设有进气管(2)和集束管体(3),所述进气管(2)和集束管体(3)相互远离的一端分别与耐火砖(1)贯穿相通,所述集束管体(3)是由若干内层集束管(31)、若干中层集束管(32)以及若干外层集束管(33),其若干所述内层集束管(31)、中层集束管(32)以及外层集束管(33)分别呈圆环形整列分布。1. A bottom-blown air-permeable brick for a converter with an inclined swirl cluster tube, comprising a refractory brick (1), characterized in that an air inlet pipe (2) and a cluster tube body (3) are respectively installed inside the refractory brick (1), and the ends of the air inlet pipe (2) and the cluster tube body (3) that are away from each other are respectively connected to the refractory brick (1), and the cluster tube body (3) is composed of a plurality of inner cluster tubes (31), a plurality of middle cluster tubes (32) and a plurality of outer cluster tubes (33), wherein the plurality of inner cluster tubes (31), the middle cluster tubes (32) and the outer cluster tubes (33) are respectively arranged in a circular shape. 2.根据权利要求1所述的一种带有倾角旋流集束管的转炉底吹透气砖,其特征在于:若干所述外层集束管(33)与耐火砖(1)的水平夹角呈75°。2. A converter bottom blowing air-permeable brick with an inclined swirl cluster tube according to claim 1, characterized in that the horizontal angle between the plurality of said outer layer cluster tubes (33) and the refractory bricks (1) is 75°. 3.根据权利要求1所述的一种带有倾角旋流集束管的转炉底吹透气砖,其特征在于:若干所述中层集束管(32)分别与耐火砖(1)相垂直。3. The converter bottom blowing air-permeable brick with an inclined swirl cluster tube according to claim 1, characterized in that: a plurality of the middle layer cluster tubes (32) are respectively perpendicular to the refractory bricks (1). 4.根据权利要求1所述的一种带有倾角旋流集束管的转炉底吹透气砖,其特征在于:若干所述内层集束管(31)分别与外层集束管(33)之间交叉并呈20-30°。4. The converter bottom blowing air-permeable brick with inclined swirl cluster tubes according to claim 1 is characterized in that a plurality of the inner cluster tubes (31) are respectively crossed with the outer cluster tubes (33) at an angle of 20-30°. 5.根据权利要求1所述的一种带有倾角旋流集束管的转炉底吹透气砖,其特征在于:所述内层集束管(31)的数量为4-6个,所述中层集束管(32)的数量为7-10个,所述外层集束管(33)的数量为13-15个。5. The converter bottom blowing air-permeable brick with angled swirl cluster tubes according to claim 1 is characterized in that the number of the inner layer cluster tubes (31) is 4-6, the number of the middle layer cluster tubes (32) is 7-10, and the number of the outer layer cluster tubes (33) is 13-15. 6.根据权利要求1所述的一种带有倾角旋流集束管的转炉底吹透气砖,其特征在于:所述内层集束管(31)的管径均为20-30mm,所述中层集束管(32)的管径均为50-60mm,所述外层集束管(33)的管径均为80-100mm。6. The converter bottom blowing air-permeable brick with an inclined swirl cluster tube according to claim 1 is characterized in that the diameter of the inner layer cluster tube (31) is 20-30 mm, the diameter of the middle layer cluster tube (32) is 50-60 mm, and the diameter of the outer layer cluster tube (33) is 80-100 mm.
CN202322436095.9U 2023-09-08 2023-09-08 Converter bottom blowing air brick with dip angle rotational flow bundling pipe Active CN220907532U (en)

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CN202322436095.9U CN220907532U (en) 2023-09-08 2023-09-08 Converter bottom blowing air brick with dip angle rotational flow bundling pipe

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