CN220893417U - Hanging basket monitoring system - Google Patents
Hanging basket monitoring system Download PDFInfo
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- CN220893417U CN220893417U CN202322887165.2U CN202322887165U CN220893417U CN 220893417 U CN220893417 U CN 220893417U CN 202322887165 U CN202322887165 U CN 202322887165U CN 220893417 U CN220893417 U CN 220893417U
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- control box
- basket
- hanging basket
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- main control
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 56
- 238000005303 weighing Methods 0.000 claims abstract description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 10
- 239000010935 stainless steel Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Abstract
The hanging basket monitoring system comprises a main control box and a sub-control box, and is hung on one side of the hanging basket power distribution control box; the current transformer signal collector collects current data from a cable part of an interface board in the sub control box and sends the current data to the main control box; the weight sensors are fixed on two sides of the basket frame, and the weighing sensors acquire tension data between the winch and the basket frame and transmit the tension data to the main control box; the wind speed sensor is fixed on the outer side of the basket, and transmits a wind speed signal to the main control box after acquiring the real-time wind speed of the position of the basket; the inclination sensor is arranged at the supporting extending position of the hanging basket cantilever arm, and transmits signals to the main control box after acquiring inclination data. The utility model adopts the connector to connect with the original hanging basket control system, does not damage the existing hanging basket control equipment and circuits, is simple and quick to install and disassemble, and greatly facilitates the monitoring of the running condition of the hanging basket on the existing hanging basket equipment by customers.
Description
Technical Field
The utility model relates to a hanging basket monitoring system.
Background
The hanging basket is a building machine for high-altitude operation of building engineering and acts on curtain wall installation and outer wall cleaning. The hanging basket can replace the traditional scaffold, thereby reducing labor intensity, improving working efficiency and being capable of being reused. However, in the using and operating process of the traditional hanging basket, the carrying capacity is difficult to control, the overweight phenomenon seriously causes the front beam of the hanging basket to distort and even cause the hanging basket to overturn, and great potential safety hazards are caused for operators.
CN210421883U also discloses a basket data acquisition, but the acquired data is not comprehensive, and the omnibearing monitoring of the basket cannot be realized.
Disclosure of utility model
The utility model aims to solve the technical problems that: the hanging basket monitoring system aims at solving the problem that an existing hanging basket cannot monitor in all directions.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
Hanging flower basket monitoring system, its characterized in that: the hanging basket type electric power distribution control box comprises a main control box and a sub control box, wherein the main control box and the sub control box are of hanging structures and hung on one side of the hanging basket electric power distribution control box, and the main control box, the sub control box and the hanging basket electric power distribution control box are arranged in the hanging basket;
The main control box comprises a hanging basket monitoring system host and an interface A and an interface B which are connected with the hanging basket monitoring system host;
The sub control box comprises a power supply module, a wireless communication module and a sub control module, wherein the wireless communication module and the sub control module are connected with the power supply module, and the sub control module is connected with an interface board;
the current transformer signal collector collects current data from a cable part of an interface board in the sub-control box and sends the current data to a main control box of the basket monitoring system;
The weight sensors are fixed on two sides of the basket frame and are arranged at the connection part of the basket hoist and the basket; the weight sensor is of an L-shaped structure, wherein the upper end of the longitudinal section is connected with a hanging basket winch, and the transverse section is connected with a frame of a hanging basket; the weighing sensor acquires tension data between the winch and the basket frame of the hanging basket, transmits the tension data to a sub control module of the sub control box, and transmits a final weighing result to a main control box of the hanging basket monitoring system;
the wind speed sensor is fixed on the outer side of the basket, and transmits a wind speed signal to the main control box through the signal cable after acquiring the real-time wind speed of the position of the basket;
The inclination sensor is arranged at the supporting extension position of the hanging basket cantilever arm, and is connected to the wireless transmission device after acquiring the inclination data of the X axis and the Y axis of the current hanging basket cantilever arm, and transmits signals to the main control box of the hanging basket monitoring system through the wireless transmission device.
In the main control box, the hanging basket working cable is inserted into an interface A of the main control box according to a waterproof industrial connector by using a 5-core 16; the interface B of the self-control box of the matched power supply cable is inserted and connected to the industrial connector seat for supplying power to the hanging basket distribution box.
The auxiliary cable of the sub-control box is connected to the L1 port and the R1 port of the interface board of the sub-control box from the aviation sockets for connecting the left motor wire and the right motor wire of the hanging basket winch respectively by using the 8-core aviation plug, the motor wire plug of the hanging basket winch is also inserted into the sub-control box, the motor wire of the left winch is connected to the L2 port of the interface board of the sub-control box, and the motor wire of the right winch is connected to the R2 port of the interface board of the sub-control box.
The wind speed sensor is fixed on a stainless steel bracket, and the stainless steel bracket is fastened on a cross rod of the hanging basket fence by adopting a stainless steel hoop.
Compared with the prior art, the utility model has the following beneficial effects: the utility model adopts the connector to connect with the original hanging basket control system, does not damage the existing hanging basket control equipment and circuits, is simple and quick to install and disassemble, and greatly facilitates the monitoring of the running condition of the hanging basket on the existing hanging basket equipment by customers.
The utility model collects information including the carrying capacity of the hanging basket, the current ambient wind speed, the working current of the hanging basket winding motor and the posture of the hanging basket hanging mechanism by using various sensors; the hanging basket controller is communicated with the hanging basket data acquisition module and judges the current hanging basket state according to the data acquired by the sensor; if the requirements of the on-site use are not met (the alarm threshold exceeds the stipulated alarm threshold), an alarm signal is sent out through the audible and visual alarm immediately, and the remote supervision and management of the hanging basket are realized.
Drawings
FIG. 1 is an overall block diagram of the present utility model;
FIG. 2 is a diagram of the connection of current transformers;
FIG. 3 is a graph of the connection of wind speed sensors;
fig. 4 is a diagram showing a connection relationship of the tilt sensor.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
As shown in fig. 1, the basket monitoring system comprises a main control box 1 and a sub-control box 2, wherein the main control box 1 and the sub-control box 2 are of suspension structures, and are directly suspended on one side of a basket distribution control box 3, and the main control box 1, the sub-control box 2 and the basket distribution control box 3 are arranged in a basket 4.
The main control box comprises a hanging basket monitoring system host and an interface A and an interface B which are connected with the hanging basket monitoring system host, wherein a hanging basket working cable is inserted into the interface A of the main control box by a waterproof industrial connector through a 5-core 16 for supplying power; the interface B of the self-control box of the matched power supply cable is inserted and connected to the industrial connector seat for supplying power to the hanging basket distribution box.
As shown in fig. 2, the sub-control box comprises a power supply module, a wireless communication module and a sub-control module, wherein the wireless communication module and the sub-control module are connected with the power supply module, the sub-control module is connected with an interface board, an 8-core aviation plug is used for connecting left and right motor wires of the hanging basket winch to an L1 port and an R1 port of the sub-control box interface board respectively, the motor wire plug of the hanging basket winch is also inserted into the sub-control box, a left-side winch motor wire is connected to an L2 port of the sub-control box interface board, and a right-side winch motor wire is connected to an R2 port of the sub-control box interface board. The current transformer signal collector collects current data from the cable parts from the L1 port to the L2 port and the R1 port to the R2 port in the sub-control box and sends the current data to the main control box of the hanging basket monitoring system.
As shown in fig. 1, the weight sensors 5 are fixed at two sides of the basket frame 4, the weight sensors 5 are installed at the connection part of the basket hoist and the basket frame 4, the weight sensors 5 are of an L-shaped structure, wherein the upper ends of the longitudinal sections are connected with the basket hoist, and the transverse sections are connected with the frame of the basket frame 4; the load cell 5 obtains tension data between the hoist and the basket frame 4 (i.e. load information in the basket frame), and transmits the tension data to the sub-control module of the sub-control box 2, and transmits the final weighing result to the main control box of the basket monitoring system.
As shown in fig. 3, the wind speed sensor 6 is fixed on the outer side of the basket 4, and does not affect the work of constructors and is not blocked; the wind speed sensor acquires the real-time wind speed of the position of the hanging basket and then directly transmits a wind speed signal to the main control box 1 through the signal cable. The wind speed sensor 6, the alarm and the communication antenna are all fixed on a customized stainless steel bracket, and the stainless steel bracket is fastened on a cross rod of the hanging basket fence by adopting a stainless steel hoop.
As shown in fig. 4, the tilt sensor 7 is mounted at a supporting extension position of the basket cantilever 8, and after acquiring the tilt data of the current X axis and Y axis of the basket cantilever 8, the tilt sensor 7 is connected to the wireless transmission device 9, and after transmitting signals to the sub-control box 2 through the wireless transmission device 9, the signals are collected into the main control box of the basket monitoring system.
The installation steps of the utility model are as follows:
Step 1: a main control box 1 and a sub control box 2 of the hanging basket monitoring system are installed; the main control box 1 and the sub control boxes 2 of the hanging basket monitoring system adopt a hanging structure and are directly hung on one side of the hanging basket distribution control box 3, so that a motor wire plug of a hanging basket winch can be inserted into the sub control boxes 2 of the hanging basket monitoring system.
Step 2: installing a wind speed sensor 6;
step 3: a weight sensor 5 is arranged below the hanging basket lifting machine, and the rated load of the single sensor is 1T, and the sensitivity is 1.000mV/V.
Step 4: installation of the tilt sensor 7: the inclination angle sensor 7 is arranged on the hanging basket cantilever arm 8 and is fastened on the upper side of the hanging cross arm by using a stainless steel hoop or a binding belt.
The data transmission principle of the hanging basket monitoring system is as follows:
And a hanging basket monitoring system host is arranged in the main control box of the hanging basket monitoring system, and after receiving monitoring data sent by the front end sensor, the hanging basket monitoring system host is compared with a set alarm threshold value, and when real-time data are displayed, a monitoring alarm platform is reported. If the monitoring data is less than the alarm threshold value, displaying real-time data information on a large screen interface of the display screen and the monitoring platform; if the monitoring data is more than or equal to the alarm threshold value, outputting an alarm signal in real time and synchronously sending alarm information to a monitoring platform, synchronously pushing the platform to a mobile phone applet of a related person, reminding a worker to process, and synchronously displaying related content information on a large screen interface of the detection platform. The process of judging the monitoring data and the threshold value is not related to the content of the new algorithm, and is a technical means familiar to those skilled in the art.
The monitoring data received by the hanging basket monitoring system host computer are respectively: 1. current signal: the current signal is subjected to current acquisition through a current transformer, and is uploaded to a hanging basket monitoring system host after acquisition; 2. wind speed signal: the wind speed signal is acquired by a wind speed sensor 6 and is uploaded to a hanging basket monitoring system host after being acquired; 3. inclination angle signal: the inclination angle signal is acquired by an inclination angle sensor 7 and is uploaded to a main machine of the hanging basket monitoring system after acquisition; 3. a weight signal; the weight signal is subjected to load acquisition through a weight sensor 5, and is uploaded to a hanging basket monitoring system host after acquisition; the hanging basket monitoring system host computer uploads monitoring data to a monitoring platform through a 4G signal, and obtains relevant alarm threshold data from the platform to be stored locally; and management and user acquire monitoring and alarm data from the monitoring platform in real time through a WeChat applet, and can log in a large screen display interface of the monitoring platform through a computer to display the monitoring system data.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that several changes and modifications can be made without departing from the general inventive concept, and these should also be regarded as the scope of the utility model.
Claims (4)
1. Hanging flower basket monitoring system, its characterized in that: the hanging basket type electric power distribution control box comprises a main control box (1) and a sub control box (2), wherein the main control box (1) and the sub control box (2) are of hanging structures and are hung on one side of a hanging basket electric power distribution control box (3), and the main control box (1), the sub control box (2) and the hanging basket electric power distribution control box (3) are arranged in a hanging basket (4);
The main control box comprises a hanging basket monitoring system host and an interface A and an interface B which are connected with the hanging basket monitoring system host;
The sub control box comprises a power supply module, a wireless communication module and a sub control module, wherein the wireless communication module and the sub control module are connected with the power supply module, and the sub control module is connected with an interface board;
the current transformer signal collector collects current data from a cable part of an interface board in the sub-control box and sends the current data to a main control box of the basket monitoring system;
The weight sensors (5) are fixed on two sides of the basket frame (4), and the weight sensors (5) are arranged at the connection part of the basket hoist and the basket frame (4); the weight sensor (5) is of an L-shaped structure, wherein the upper end of the longitudinal section is connected with a hanging basket winch, and the transverse section is connected with a frame of the hanging basket (4); the weighing sensor (5) acquires tension data between the winch and the basket frame (4), transmits the tension data to a sub-control module of the sub-control box (2), and transmits a final weighing result to the main control box (1) of the basket monitoring system;
The wind speed sensor (6) is fixed on the outer side of the basket (4), and the wind speed sensor (6) transmits a wind speed signal to the main control box (1) through a signal cable after acquiring the real-time wind speed of the position of the basket;
The inclination sensor (7) is arranged at the supporting extension position of the hanging basket cantilever arm (8), and after the inclination sensor (7) acquires the X-axis inclination data and the Y-axis inclination data of the current hanging basket cantilever arm (8), the hanging basket cantilever arm is connected to the wireless transmission device (9) and transmits signals to the main control box (1) of the hanging basket monitoring system through the wireless transmission device (9).
2. A basket monitoring system according to claim 1 wherein: in the main control box (1), a hanging basket working cable is inserted into an interface A of the main control box according to a waterproof industrial connector by using a 5-core 16; the interface B of the self-control box of the matched power supply cable is inserted and connected to the industrial connector seat for supplying power to the hanging basket distribution box.
3. A basket monitoring system according to claim 1 wherein: the auxiliary cable of the sub-control box is connected to the L1 port and the R1 port of the interface board of the sub-control box from the aviation sockets for connecting the left motor wire and the right motor wire of the hanging basket winch respectively by using the 8-core aviation plug, the motor wire plug of the hanging basket winch is also inserted into the sub-control box, the motor wire of the left winch is connected to the L2 port of the interface board of the sub-control box, and the motor wire of the right winch is connected to the R2 port of the interface board of the sub-control box.
4. A basket monitoring system according to claim 1 wherein: the wind speed sensor (6) is fixed on a stainless steel bracket, and the stainless steel bracket is fastened on a cross rod of the hanging basket fence by adopting a stainless steel hoop.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322887165.2U CN220893417U (en) | 2023-10-26 | 2023-10-26 | Hanging basket monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322887165.2U CN220893417U (en) | 2023-10-26 | 2023-10-26 | Hanging basket monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220893417U true CN220893417U (en) | 2024-05-03 |
Family
ID=90876756
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322887165.2U Active CN220893417U (en) | 2023-10-26 | 2023-10-26 | Hanging basket monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220893417U (en) |
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2023
- 2023-10-26 CN CN202322887165.2U patent/CN220893417U/en active Active
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| GR01 | Patent grant |