CN220884924U - Quick removing devices of cigarette formwork box - Google Patents
Quick removing devices of cigarette formwork box Download PDFInfo
- Publication number
- CN220884924U CN220884924U CN202322874617.3U CN202322874617U CN220884924U CN 220884924 U CN220884924 U CN 220884924U CN 202322874617 U CN202322874617 U CN 202322874617U CN 220884924 U CN220884924 U CN 220884924U
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- China
- Prior art keywords
- detection sensor
- die box
- cigarette
- photoelectric detection
- plc
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 50
- 238000009415 formwork Methods 0.000 title claims description 7
- 238000001514 detection method Methods 0.000 claims abstract description 85
- 239000013307 optical fiber Substances 0.000 claims abstract description 21
- 239000002775 capsule Substances 0.000 claims description 10
- 238000004891 communication Methods 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 10
- 239000012071 phase Substances 0.000 description 25
- 239000000779 smoke Substances 0.000 description 19
- 101100520231 Caenorhabditis elegans plc-3 gene Proteins 0.000 description 9
- 230000002950 deficient Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004092 self-diagnosis Methods 0.000 description 4
- 101100190618 Arabidopsis thaliana PLC3 gene Proteins 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 239000012073 inactive phase Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Wrapping Of Specific Fragile Articles (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model discloses a quick removing device for a cigarette mould box, which comprises the following components: the die box conveying belt is arranged on the driving wheel; the power of the driving wheel is provided by an internal main motor to drive the die box conveying belt to do anticlockwise intermittent motion; the die box is arranged on the die box conveying belt; the empty head photoelectric detection sensor, the filter tip photoelectric detection sensor, the removing device and the die box optical fiber detection sensor are all arranged on the wall of the external equipment; the encoder is connected with the driving wheel; the optical fiber detection sensor of the die box, the removing device, the empty photoelectric detection sensor and the filter photoelectric detection sensor are respectively and electrically connected with the PLC; the encoder is electrically connected with the PLC. According to the technical content disclosed by the utility model, the phase acquisition time of the cigarette detection sensor and the rejecting device is reduced; provides a theoretical basis for removing empty cigarette groups of the packaging machine on a die box conveyor belt.
Description
Technical Field
The utility model relates to the technical field of cigarette equipment, in particular to a rapid removing device for a cigarette formwork box.
Background
During the operation of the GD series packing machine, cigarettes pass through the cigarette warehouse and are pushed into the mould boxes on the mould box conveying belt by the first propeller to form cigarette groups. The mould box conveyer belt anticlockwise intermittent motion drives cigarette group to round one and removes. The upper computer of the packaging machine transmits the machine phase to the filter tip photoelectric detection sensor, the empty photoelectric detection sensor, the smoke removing mechanism and the die box optical fiber detection sensor. The cigarette group firstly passes through a filter tip photoelectric detection sensor, and the filter tip detection performs two functions of self-diagnosis and detection: in the cyclic working phase interval of 0-360 degrees, the phase interval for detection is an effective interval, and smoke groups are arranged in front of the detector in the effective interval, and quality detection is carried out; the phase interval where no detection is performed is an 'invalid interval', and no smoke group exists in front of the detector in the interval, otherwise, a shutdown alarm is generated. Then, the cigarette group passes through a dead head photoelectric detection sensor, and the dead head detection is similar to the filter tip detection. Then, the smoke group reaches a smoke removing station, and defective smoke groups are removed. Finally, the cigarette group reaches the optical fiber detection sensor of the die box, and after the cigarette/no-cigarette detection is carried out, the cigarette group is pushed into a first wheel by a second propeller to enter the next packaging work.
Technical proposal of the prior art
The working phases of the filter tip, the empty photoelectric detection sensor, the smoke removing mechanism and the optical fiber detection sensor of the die box are provided by an upper computer of the packaging machine.
Disadvantages of the prior art
1. Because the distance between the upper computer of the packaging machine and the filter tip photoelectric detection sensor, the empty photoelectric detection sensor, the smoke removing device and the optical fiber detection sensor of the die box is far, the time for the upper computer to transmit the machine phase to the detection and removing device is too long, delay can be generated, and the purposes of quick detection and quick removal are difficult to realize.
In the GD series, the empty head photoelectric detection station of the YB25 packaging machine is too close to the rejecting station, and the empty head cigarette group cannot be rejected by the cigarette rejecting rod, so that the empty head cigarette group is rejected at the outlet disc behind the fifth wheel, but the aluminum paper is wasted due to the setting.
Therefore, how to provide a device for rapidly removing the cigarette mold box becomes a technical problem to be solved in the art.
Disclosure of utility model
The utility model aims to provide a rapid removing device for a cigarette formwork box.
According to the utility model, a quick removing device for a cigarette mould box is provided, which comprises a PLC, a mould box conveying belt, a mould box optical fiber detection sensor, a removing device, a hollow photoelectric detection sensor, a filter photoelectric detection sensor, a driving wheel and an encoder;
The die box conveying belt is arranged on the driving wheel; the power of the driving wheel is provided by an internal main motor to drive the die box conveying belt to do anticlockwise intermittent motion; the die box is arranged on the die box conveying belt; the empty head photoelectric detection sensor, the filter tip photoelectric detection sensor, the removing device and the die box optical fiber detection sensor are all arranged on the plate wall of the external equipment; the encoder is connected with the driving wheel; the optical fiber detection sensor, the removing device, the empty photoelectric detection sensor and the filter photoelectric detection sensor of the die box are respectively and electrically connected with the PLC; the encoder is electrically connected with the PLC.
Optionally, the apparatus further comprises: an upper computer;
the PLC is in communication connection with the upper computer.
Optionally, the apparatus further comprises: a display;
The display is in communication connection with the PLC through a network port.
Optionally, the position of the empty photo-detection sensor is aligned with the center of the mold box.
Optionally, the filter photo-detection sensor is positioned in alignment with the center of the cartridge.
Optionally, the position of the capsule fiber optic detection sensor is aligned with the center of the capsule.
Optionally, the position of the smoke removing rod of the removing device is aligned with the center of the mould box.
According to the technical content disclosed by the utility model, the method has the following beneficial effects:
1. The phase acquisition time of the cigarette detection sensor and the rejecting device is reduced;
2. Provides a theoretical basis for removing empty cigarette groups of the packaging machine on a die box conveyor belt.
The die box conveyer belt is arranged on the driving wheel; the power of the driving wheel is provided by an internal main motor to drive the die box conveying belt to do anticlockwise intermittent motion; the die box is arranged on the die box conveying belt; the empty head photoelectric detection sensor, the filter tip photoelectric detection sensor, the removing device and the die box optical fiber detection sensor are all arranged on the wall of the external equipment; the encoder is connected with the driving wheel; the optical fiber detection sensor of the die box, the removing device, the empty photoelectric detection sensor and the filter photoelectric detection sensor are respectively and electrically connected with the PLC; the encoder is electrically connected with the PLC; when cigarettes pass through the first propeller to form a cigarette group, starting from a die box at the upper right part of the die box conveying belt, moving leftwards to perform the following work; therefore, the quick removal of the cigarette formwork box is realized, the working efficiency is improved, and the waste is effectively avoided.
Other features of the present utility model and its advantages will become apparent from the following detailed description of exemplary embodiments of the utility model, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description, serve to explain the principles of the utility model.
Fig. 1 is a schematic view of a device for rapidly rejecting a cigarette mold box according to an embodiment;
fig. 2 is an electrical block diagram of a quick removing device for a cigarette carton according to an embodiment.
Reference numerals illustrate: 1-display, 2-net mouth, 3-PLC, 4-die box, 5-die box conveyer belt, 6-die box optical fiber detection sensor, 7-rejection unit, 8-empty photoelectric detection sensor, 9-filter photoelectric detection sensor, 10-drive wheel, 11-encoder.
Detailed Description
Various exemplary embodiments of the present utility model will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present utility model unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the utility model, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
According to the utility model, as shown in fig. 1 and 2, a rapid removing device for cigarette mould boxes is provided, which comprises a PLC3, a mould box conveying belt 5, a mould box optical fiber detection sensor 6, a removing device 7, a blank photoelectric detection sensor 8, a filter photoelectric detection sensor 9, a driving wheel 10 and an encoder 11;
The die box conveyer belt 5 is arranged on the driving wheel 10; the power of the driving wheel 10 is provided by an internal main motor to drive the die box conveying belt 5 to do anticlockwise intermittent motion; the die box 4 is arranged on a die box conveying belt 5; the empty photoelectric detection sensor 8, the filter photoelectric detection sensor 9, the removing device 7 and the die box optical fiber detection sensor 6 are all arranged on the plate wall of the external equipment; the encoder 11 is connected with the driving wheel 10 to acquire a phase; the optical fiber detection sensor 6, the removing device 7, the empty photoelectric detection sensor 8 and the filter photoelectric detection sensor 9 of the die box are respectively and electrically connected with the PLC 3; the encoder 11 is electrically connected to the PLC 3.
In some embodiments, the apparatus further comprises: an upper computer;
the PLC3 is in communication connection with the upper computer.
The apparatus further comprises: a display 1;
The display 1 is in communication connection with the PLC3 through a network port 2.
The position of the empty photo-detection sensor 8 is aligned with the center of the die box 4.
The position of the filter photo-detection sensor 9 is aligned with the centre of the mould box 4.
The position of the capsule optical fiber detection sensor 6 is aligned with the center of the capsule 4.
The position of the smoke removing rod of the removing device 7 is aligned with the center of the mould box 4.
The specific working principle is as follows: the cigarettes pass through the first pusher to form a cigarette group, and start from a die box 4 at the upper right of the die box conveying belt 5, and move leftwards to perform the following work.
Step S1: the encoder 11 acquires the phase of the packaging machine by identifying the rotation of the driving wheel 10, and transmits the phase to the PLC 3, and the PLC 3 transmits the phase to the filter tip photoelectric detection sensor 9, the empty photoelectric detection sensor 8, the rejecting device 7 and the die box optical fiber detection sensor 6 as the reference of the working phases of the two photoelectric detection sensors. Meanwhile, the PLC 3 is communicated with an upper computer of the packaging machine to compare phases, if the phase deviation is too large, the machine is stopped and the 'encoder fault' information is displayed, so that phase self-diagnosis is formed. The display 1 displays the working states of all the components in real time, and the related parameters can be modified.
Step S2: during the transport process of the cigarette group, the filter photoelectric detection sensor 9 is firstly used for working through the phase transmitted by the PLC 3. First self-diagnosis: the presence of smoke groups is necessary in the active phase recognition module 4, the presence of smoke groups is not necessary in the inactive phase recognition module, otherwise, the machine is stopped, and the defect detector fault is displayed, and then the detection is carried out: and judging whether the cigarette group is a defective cigarette group of the filter tip at the effective phase.
Step S3: the smoke group then passes through the empty photo detection sensor 8 and operates by the phase transmitted by the PLC 3. First self-diagnosis: if the valid phase identification module box has smoke groups, and if the invalid phase identification module box does not have smoke groups, the machine is stopped, and a 'empty detector fault' is displayed, and then detection is carried out: and judging whether the smoke group is a dead smoke group or not at the effective phase.
Step S4: then the cigarette group reaches the removing device 7, if the defective cigarette group is detected in the step S2 or the step S3, the phase cylinder transmitted by the PLC 3 works, the cigarette removing rod is controlled by the cylinder to remove the corresponding defective cigarette group, and if the qualified cigarette group is detected, the cylinder does not act.
Step S5: finally, the smoke group reaches the capsule optical fiber detection sensor 6 and works by the phase transmitted by the PLC 3. If the smoke group is still detected by rejecting in the step S4, the machine is stopped and the empty mould box detection failure is displayed.
The cigarette group reaches the die box 4 above the left of the die box conveying belt 5 after the steps, and is pushed into a first wheel by a second propeller to carry out subsequent packaging work.
In summary, the technical content disclosed by the utility model reduces the phase acquisition time of the cigarette detection sensor and the rejecting device; provides a theoretical basis for eliminating empty cigarette groups of YB25 type packing machines on a die box conveyor belt.
While certain specific embodiments of the utility model have been described in detail by way of example, it will be appreciated by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the utility model. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the utility model. The scope of the utility model is defined by the appended claims.
Claims (7)
1. A quick removing device of a cigarette formwork box, which is characterized by comprising: the device comprises a PLC, a die box conveyor belt, a die box optical fiber detection sensor, a rejecting device, a hollow photoelectric detection sensor, a filter photoelectric detection sensor, a driving wheel and an encoder;
The die box conveying belt is arranged on the driving wheel; the power of the driving wheel is provided by an internal main motor to drive the die box conveying belt to do anticlockwise intermittent motion; the die box is arranged on the die box conveying belt; the empty head photoelectric detection sensor, the filter tip photoelectric detection sensor, the removing device and the die box optical fiber detection sensor are all arranged on the plate wall of the external equipment; the encoder is connected with the driving wheel; the optical fiber detection sensor, the removing device, the empty photoelectric detection sensor and the filter photoelectric detection sensor of the die box are respectively and electrically connected with the PLC; the encoder is electrically connected with the PLC.
2. The quick reject device for cigarette capsules according to claim 1, wherein said device further comprises: an upper computer;
the PLC is in communication connection with the upper computer.
3. The rapid rejecting device of a cigarette formwork box of claim 2, further comprising: a display;
The display is in communication connection with the PLC through a network port.
4. A quick reject device for cigarette capsules according to claim 3, wherein said empty photo-detection sensor is positioned in alignment with the centre of the capsule.
5. The quick reject apparatus for cigarette capsules according to claim 4, wherein said filter photo-detection sensor is positioned in alignment with the center of the capsule.
6. The quick reject apparatus for a cigarette holder of claim 5, wherein the position of the fiber optic cartridge sensor is aligned with the center of the cartridge.
7. The quick reject apparatus for a cigarette carton according to claim 6, wherein the reject means has a reject rod positioned in alignment with the center of the carton.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322874617.3U CN220884924U (en) | 2023-10-25 | 2023-10-25 | Quick removing devices of cigarette formwork box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322874617.3U CN220884924U (en) | 2023-10-25 | 2023-10-25 | Quick removing devices of cigarette formwork box |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220884924U true CN220884924U (en) | 2024-05-03 |
Family
ID=90837314
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322874617.3U Active CN220884924U (en) | 2023-10-25 | 2023-10-25 | Quick removing devices of cigarette formwork box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220884924U (en) |
-
2023
- 2023-10-25 CN CN202322874617.3U patent/CN220884924U/en active Active
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| GR01 | Patent grant | ||
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