CN220877792U - Energy-saving manganese sulfate evaporation crystallization device - Google Patents
Energy-saving manganese sulfate evaporation crystallization device Download PDFInfo
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- CN220877792U CN220877792U CN202322588369.6U CN202322588369U CN220877792U CN 220877792 U CN220877792 U CN 220877792U CN 202322588369 U CN202322588369 U CN 202322588369U CN 220877792 U CN220877792 U CN 220877792U
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- evaporation crystallization
- manganese sulfate
- crystallization tank
- wall
- energy
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- 238000002425 crystallisation Methods 0.000 title claims abstract description 87
- 230000008025 crystallization Effects 0.000 title claims abstract description 87
- 230000008020 evaporation Effects 0.000 title claims abstract description 77
- 238000001704 evaporation Methods 0.000 title claims abstract description 77
- 229940099596 manganese sulfate Drugs 0.000 title claims abstract description 40
- 235000007079 manganese sulphate Nutrition 0.000 title claims abstract description 40
- 239000011702 manganese sulphate Substances 0.000 title claims abstract description 40
- SQQMAOCOWKFBNP-UHFFFAOYSA-L manganese(II) sulfate Chemical compound [Mn+2].[O-]S([O-])(=O)=O SQQMAOCOWKFBNP-UHFFFAOYSA-L 0.000 title claims abstract description 40
- 238000003756 stirring Methods 0.000 claims abstract description 33
- 238000005485 electric heating Methods 0.000 claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 8
- 238000000605 extraction Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 238000010438 heat treatment Methods 0.000 abstract description 5
- 230000002349 favourable effect Effects 0.000 abstract 1
- 230000000007 visual effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Inorganic Compounds Of Heavy Metals (AREA)
Abstract
The utility model discloses an energy-saving manganese sulfate evaporation crystallization device, which relates to the technical field of manganese sulfate evaporation crystallization and comprises an evaporation crystallization tank, wherein a tripod is welded on the outer wall of the lower part of the evaporation crystallization tank, a fixing box is welded on the outer wall of the top of the evaporation crystallization tank, a steam discharge mechanism is arranged in the fixing box, and an electric heating stirring mechanism is arranged on the evaporation crystallization tank. The utility model designs an electric heating stirring mechanism, and the spiral electric heating plate on the stirring shaft is controlled by the driving motor to rotate in the evaporation crystallization tank, so that the flow rate of the internal manganese sulfate solution can be improved by the effect of heating and stirring the spiral electric heating plate, the manganese sulfate solution is heated more uniformly, the evaporation crystallization efficiency of the manganese sulfate solution is improved, and the energy consumption of the evaporation crystallization device is reduced; the design has steam discharge mechanism, is convenient for accelerate the exhaust rate of evaporation crystallization jar internal steam, avoids staff's sight to receive the influence, is favorable to improving the evaporation crystallization quality of manganese sulfate solution.
Description
Technical Field
The utility model relates to the technical field of manganese sulfate evaporation crystallization, in particular to an energy-saving manganese sulfate evaporation crystallization device.
Background
Evaporative crystallization refers to the process of bringing a solvent in a solution out of a solute by heating the solvent, and polymerizing the solute into a solid (crystal). At present, when the manganese sulfate solution is subjected to the evaporative crystallization operation, the following problems mainly exist:
firstly, the flow rate of the solution in the evaporation crystallization tank is poor, so that the manganese sulfate solution is heated unevenly, the evaporation crystallization efficiency of the manganese sulfate solution is lowered, and the energy consumption of the evaporation crystallization device is increased;
Secondly, in the evaporation crystallization process, the steam discharge rate in the tank is slower, and the sight of workers can be influenced, so that the evaporation crystallization quality of the manganese sulfate solution is poor.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides an energy-saving manganese sulfate evaporation crystallization device, which effectively solves the problems that the flow rate of the solution in the existing evaporation crystallization tank is poor, so that the manganese sulfate solution is heated unevenly, the evaporation crystallization efficiency of the manganese sulfate solution is low, the energy consumption of the evaporation crystallization device is high, the steam discharge rate in the tank is low in the evaporation crystallization process, the sight of staff is influenced, and the evaporation crystallization quality of the manganese sulfate solution is poor.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
An energy-saving manganese sulfate evaporation crystallization device comprises an evaporation crystallization tank with a triangular bracket welded on the outer wall of the lower part;
The outer wall of the top of the evaporation crystallization tank is welded with a fixed box, a steam discharging mechanism is arranged in the fixed box, and an electric heating stirring mechanism is arranged on the evaporation crystallization tank;
The electric heating stirring mechanism comprises an L-shaped supporting plate welded on the outer wall of the top of the fixed box, a driving motor fixedly arranged on the side wall of the L-shaped supporting plate, a stirring shaft connected with the central inner wall of the top of the evaporation crystallization tank in a penetrating manner through a bearing, a transmission assembly and a spiral electric heating sheet fixed on the outer wall of the stirring shaft and positioned in the evaporation crystallization tank.
Preferably, an output shaft of the driving motor is fixedly connected with the top end of the stirring shaft coaxially through a coupler, and an electric slip ring is arranged on the stirring shaft.
Preferably, the steam discharging mechanism comprises a connecting frame welded on the inner wall of one side of the fixed box, a transmission shaft penetrating through the inner wall of the center of the connecting frame through a bearing and an air exhaust fan blade fixedly sleeved on the transmission shaft.
Preferably, a steam discharge hole is formed in one side of the fixed box, the air suction fan blade is located in the steam discharge hole, and the fixed box is communicated with the evaporation crystallization tank through a steam extraction pipe.
Preferably, the transmission assembly comprises a driving bevel gear fixedly sleeved on the upper part of the stirring shaft and a driven bevel gear fixedly sleeved on the transmission shaft and meshed with the driving bevel gear.
Preferably, the top of the evaporation crystallization tank is fixedly communicated with a feeding pipe, the bottom of the evaporation crystallization tank is fixedly communicated with a discharge hopper, a visual window is arranged at the front side of the evaporation crystallization tank, and a discharge valve is arranged on the discharge hopper.
The beneficial effects of the utility model are as follows:
1. The electric heating stirring mechanism is designed, the spiral electric heating plate on the stirring shaft is controlled by the driving motor to rotate in the evaporation crystallization tank, so that the flow rate of the internal manganese sulfate solution can be improved through the effect of heating and stirring the spiral electric heating plate, the manganese sulfate solution is heated more uniformly, the evaporation crystallization efficiency of the manganese sulfate solution is improved, and the energy consumption of the evaporation crystallization device is reduced;
2. The steam discharging mechanism is designed, the driving motor can drive the air suction fan blades to rotate under the transmission of the transmission component, and steam generated in the evaporation crystallization tank can be pumped out through the steam pumping pipe and finally discharged to the external environment from the steam discharging hole, so that the discharge rate of the steam in the evaporation crystallization tank is conveniently accelerated, the sight of a worker is prevented from being influenced, and the improvement of the evaporation crystallization quality of the manganese sulfate solution is facilitated;
3. In addition, through the transmission effect of drive assembly, can realize the linkage of electric heating rabbling mechanism and steam exhaust mechanism for both only need to be controlled by same driving motor, not only control like this and get up more convenient, can reduce certain use cost moreover, more energy-concerving and environment-protective and economical and practical.
Drawings
FIG. 1 is a schematic view of the overall front view of the three-dimensional structure of the present utility model;
FIG. 2 is a schematic view of the three-dimensional structure of the upper part of the evaporative crystallization pot according to the present utility model;
FIG. 3 is a schematic view of the three-dimensional structure of the inside of the evaporative crystallization tank according to the present utility model;
fig. 4 is a schematic view showing a three-dimensional structure of the inside of the stationary box according to the present utility model.
In the figure: 1. an evaporation crystallization tank; 2. a tripod; 3. a fixed box; 4. an L-shaped supporting plate; 5. a driving motor; 6. a stirring shaft; 7. spiral electric heating plate; 8. a coupling; 9. an electrical slip ring; 10. a connecting frame; 11. a transmission shaft; 12. air extraction fan blades; 13. a steam discharge hole; 14. a drive bevel gear; 15. a driven bevel gear; 16. a steam extraction pipe; 17. a feed pipe; 18. a discharge hopper; 19. and a visual window.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Embodiment 1, referring to fig. 1-3, an energy-saving manganese sulfate evaporative crystallization device comprises an evaporative crystallization tank 1 with a triangular bracket 2 welded on the outer wall of the lower part;
The top of the evaporation crystallization tank 1 is fixedly communicated with a feed pipe 17, the bottom of the evaporation crystallization tank 1 is fixedly communicated with a discharge hopper 18, and a discharge valve is arranged on the discharge hopper 18;
The front side of the evaporation crystallization tank 1 is provided with a visual window 19, and a worker can observe the internal condition of the evaporation crystallization tank 1 conveniently through the visual window 19;
The top outer wall welding of evaporation crystallizer 1 has fixed box 3, is equipped with electric heating rabbling mechanism on the evaporation crystallizer 1, and electric heating rabbling mechanism includes drive assembly and following part:
L-shaped stay plate 4: the L-shaped supporting plate 4 is welded on the outer wall of the top of the fixed box 3;
driving motor 5: the driving motor 5 is fixed on the side wall of the L-shaped supporting plate 4 through bolts;
Stirring shaft 6: the stirring shaft 6 is in penetrating connection with the inner wall of the center of the top of the evaporative crystallization tank 1 through a bearing, and an output shaft of the driving motor 5 is fixedly connected with the top end of the stirring shaft 6 coaxially through a coupler 8;
spiral electric heat piece 7: the spiral electric heating plate 7 is fixed on the outer wall of the stirring shaft 6 and is positioned in the evaporative crystallization tank 1;
An electric slip ring 9 is arranged on the stirring shaft 6, a rotor part lead-out wire of the electric slip ring 9 is electrically connected with the spiral electric heating sheet 7, and a stator part lead-out wire of the electric slip ring 9 is electrically connected with an external control switch;
In this embodiment, the electric heating stirring mechanism is designed, the spiral electric heating plate 7 on the stirring shaft 6 is controlled by the driving motor 5 to rotate in the evaporation crystallization tank 1, so that the flow rate of the internal manganese sulfate solution can be improved through the effect of heating and stirring the spiral electric heating plate 7, the manganese sulfate solution is heated more uniformly, the evaporation crystallization efficiency of the manganese sulfate solution is improved, and the energy consumption of the evaporation crystallization device is reduced.
Example 2, with reference to fig. 1-2 and fig. 4, this example is optimized on the basis of example 1, specifically: the energy-saving manganese sulfate evaporation crystallization device also comprises a steam discharge mechanism arranged in the fixed box 3, wherein the steam discharge mechanism comprises the following components:
the connecting frame 10: the connecting frame 10 is welded on the inner wall of one side of the fixed box 3;
Transmission shaft 11: the transmission shaft 11 is connected with the central inner wall of the connecting frame 10 in a penetrating way through a bearing;
air extraction fan blade 12: the air suction fan blade 12 is fixedly sleeved on the transmission shaft 11;
a steam discharge hole 13 is formed in one side of the fixed box 3, the air suction fan blade 12 is positioned in the steam discharge hole 13, and the fixed box 3 is communicated with the evaporative crystallization tank 1 through a steam extraction pipe 16;
The transmission assembly comprises a driving bevel gear 14 fixedly sleeved on the upper part of the stirring shaft 6 and a driven bevel gear 15 fixedly sleeved on the transmission shaft 11 and meshed with the driving bevel gear 14;
in the embodiment, under the transmission of the transmission component, the driving motor 5 can drive the air suction fan blades 12 to rotate, and the steam generated in the evaporation crystallization tank 1 can be pumped out through the steam extraction pipe 16 and finally discharged into the external environment from the steam discharge hole 13, so that the discharge rate of the steam in the evaporation crystallization tank 1 is conveniently increased, the influence of the sight of workers is avoided, and the improvement of the evaporation crystallization quality of the manganese sulfate solution is facilitated;
Through the transmission effect of drive assembly, can realize the linkage of electric heating rabbling mechanism and steam discharge mechanism for both only need be controlled by same driving motor 5, not only control like this and get up more convenient, can reduce certain use cost moreover, more energy-concerving and environment-protective and economical and practical.
The working principle of the utility model is as follows:
Firstly, adding a manganese sulfate solution to be evaporated and crystallized into an evaporation crystallization tank 1 from a feed pipe 17, and then controlling a spiral electric heating plate 7 on a stirring shaft 6 to rotate in the evaporation crystallization tank 1 through a driving motor 5, so that the flow rate of the manganese sulfate solution in the evaporation crystallization tank can be improved through the effect of heating and stirring the spiral electric heating plate 7, the manganese sulfate solution is heated more uniformly, the evaporation crystallization efficiency of the manganese sulfate solution is improved, and the energy consumption of an evaporation crystallization device is reduced;
Secondly, the driving motor 5 controls the driving bevel gear 14 to rotate, and then the driven bevel gear 15 meshed with the driving bevel gear 14 controls the air suction fan blades 12 on the transmission shaft 11 to rotate, so that steam generated in the evaporation crystallization tank 1 can be pumped out through the steam pumping pipe 16 and finally discharged into the external environment from the steam discharge hole 13, thereby being convenient for accelerating the discharge rate of the steam in the evaporation crystallization tank 1, avoiding the influence of the sight of staff and being beneficial to improving the evaporation crystallization quality of the manganese sulfate solution;
Finally, after the evaporative crystallization is completed, the desired material is discharged from the discharge hopper 18 by opening the discharge valve.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.
Claims (6)
1. An energy-saving manganese sulfate evaporation crystallization device comprises an evaporation crystallization tank (1) with a triangular bracket (2) welded on the outer wall of the lower part;
The device is characterized in that a fixed box (3) is welded on the outer wall of the top of the evaporation crystallization tank (1), a steam discharge mechanism is arranged in the fixed box (3), and an electric heating stirring mechanism is arranged on the evaporation crystallization tank (1);
The electric heating stirring mechanism comprises an L-shaped supporting plate (4) welded on the outer wall of the top of the fixed box (3), a driving motor (5) fixedly arranged on the side wall of the L-shaped supporting plate (4), a stirring shaft (6) connected with the central inner wall of the top of the evaporative crystallization tank (1) in a penetrating manner through a bearing, a transmission assembly and a spiral electric heating sheet (7) fixed on the outer wall of the stirring shaft (6) and positioned in the evaporative crystallization tank (1).
2. The energy-saving manganese sulfate evaporation crystallization device according to claim 1, wherein an output shaft of the driving motor (5) is fixedly connected with the top end of the stirring shaft (6) coaxially through a coupler (8), and an electric slip ring (9) is arranged on the stirring shaft (6).
3. The energy-saving manganese sulfate evaporation crystallization device according to claim 1, wherein the steam discharging mechanism comprises a connecting frame (10) welded on the inner wall of one side of the fixed box (3), a transmission shaft (11) penetrating through the inner wall of the center of the connecting frame (10) through a bearing and an air suction fan blade (12) fixedly sleeved on the transmission shaft (11).
4. The energy-saving manganese sulfate evaporation crystallization device according to claim 1, wherein a steam discharge hole (13) is formed in one side of the fixed box (3), the air suction fan blade (12) is located in the steam discharge hole (13), and the fixed box (3) is communicated with the evaporation crystallization tank (1) through a steam extraction pipe (16).
5. The energy-saving manganese sulfate evaporation crystallization device according to claim 1, wherein the transmission assembly comprises a driving bevel gear (14) fixedly sleeved on the upper part of the stirring shaft (6) and a driven bevel gear (15) fixedly sleeved on the transmission shaft (11) and meshed with the driving bevel gear (14).
6. The energy-saving manganese sulfate evaporation crystallization device according to claim 1, wherein a feeding pipe (17) is fixedly communicated with the top of the evaporation crystallization tank (1), a discharging hopper (18) is fixedly communicated with the bottom of the evaporation crystallization tank (1), a visible window (19) is arranged at the front side of the evaporation crystallization tank (1), and a discharging valve is arranged on the discharging hopper (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322588369.6U CN220877792U (en) | 2023-09-22 | 2023-09-22 | Energy-saving manganese sulfate evaporation crystallization device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322588369.6U CN220877792U (en) | 2023-09-22 | 2023-09-22 | Energy-saving manganese sulfate evaporation crystallization device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220877792U true CN220877792U (en) | 2024-05-03 |
Family
ID=90879586
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322588369.6U Active CN220877792U (en) | 2023-09-22 | 2023-09-22 | Energy-saving manganese sulfate evaporation crystallization device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220877792U (en) |
-
2023
- 2023-09-22 CN CN202322588369.6U patent/CN220877792U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 537200 tiger ridge, Zhuxing village, Mugui Town, Guiping City, Guigang City, Guangxi Zhuang Autonomous Region Patentee after: Guiping Nanhai Technology Co.,Ltd. Country or region after: China Address before: 537000 Tiger Ridge, Zhuxing Village, Mugui Town, Guilin City, Guangxi Zhuang Autonomous Region Patentee before: Guiping Nanhai Technology Co.,Ltd. Country or region before: China |