CN220873328U - Paint coating device for enamelling wire - Google Patents
Paint coating device for enamelling wire Download PDFInfo
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- CN220873328U CN220873328U CN202321990629.6U CN202321990629U CN220873328U CN 220873328 U CN220873328 U CN 220873328U CN 202321990629 U CN202321990629 U CN 202321990629U CN 220873328 U CN220873328 U CN 220873328U
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- 239000003973 paint Substances 0.000 title claims abstract description 74
- 239000011248 coating agent Substances 0.000 title claims abstract description 53
- 238000000576 coating method Methods 0.000 title claims abstract description 53
- 238000004140 cleaning Methods 0.000 claims abstract description 16
- 238000005507 spraying Methods 0.000 claims description 23
- 238000005498 polishing Methods 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 15
- 238000001035 drying Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000000227 grinding Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 230000002950 deficient Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
A paint coating device for on enamelling wire, it relates to paint coating technical field, and it includes: the self-cleaning enamelled wire box comprises a box body, wherein a bottom plate is arranged on the bottom surface of the box body, a box door is arranged on the front side surface of the box body, supporting legs are arranged on the bottom surface of the bottom plate, an electric control cabinet is arranged on the right side of the box door, a paint supply box is arranged on the rear side surface of the box body, a plurality of discharge holes are formed in the right side surface of the box body, the discharge holes are located on the same horizontal line, a plurality of feed holes are formed in the left side surface of the box body, the feed holes are located on the same horizontal line, an enamelled wire body is arranged in the box body, the left end of the enamelled wire body penetrates through the feed holes and is located on the left side of the box body, and the right end of the enamelled wire body penetrates through the discharge holes and is located on the right side of the box body; the paint coating device for the enamelled wire has the advantages of improving the coating effect of the enamelled wire and reducing the reject ratio.
Description
Technical Field
The utility model relates to the technical field of paint coating, in particular to a paint coating device for an enamelled wire.
Background
Enameled wire is a main variety of winding wire, which is formed by two parts of conductor and insulating layer, and bare wire is annealed and softened, painted for many times and baked. However, it is not easy to produce a product meeting both standard requirements and customer requirements, and the product is affected by factors such as raw material quality, process parameters, production equipment, environment and the like, so that the quality characteristics of various enamelled wires are different, but the enamelled wires have four properties of mechanical property, chemical property, electrical property and thermal property.
However, in the process of coating the enameled wire, if foreign matters exist on the surface of the enameled wire, the coating effect and the product quality of the enameled wire can be affected, the enameled wire is more in variety, the coated insulating paint is various in variety, the drying temperature of each insulating paint is different, the insulating paint coated on the enameled wire is dried by hot air, the insulating paint on the surface of the enameled wire can be affected to a certain extent, and more defective products are produced.
Disclosure of utility model
The utility model aims to provide a paint coating device for an enamelled wire, which has the advantages of improving the coating effect of the enamelled wire and reducing the reject ratio, and solves the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: comprising the following steps:
The automatic paint supply device comprises a box body, wherein a bottom plate is arranged on the bottom surface of the box body, a box door is arranged on the front side surface of the box body, supporting legs are arranged on the bottom surface of the bottom plate, an electric control cabinet is arranged on the right side of the box door, a paint supply box is arranged on the rear side surface of the box body, a plurality of discharge holes are formed in the right side surface of the box body, the discharge holes are located on the same horizontal line, a plurality of feed holes are formed in the left side surface of the box body, the feed holes are located on the same horizontal line, an enameled wire body is arranged in the box body, the left end of the enameled wire body penetrates through the feed holes and is located on the left side of the box body, and the right end of the enameled wire body penetrates through the discharge holes and is located on the right side of the box body;
The polishing device comprises a polishing box, a first cleaning component and a second cleaning component, wherein the polishing box is arranged in the box body and is close to the left side, a second air cylinder is arranged at the bottom end of the interior of the polishing box and is close to the left side, a second electric push rod is arranged on the top end surface of the second air cylinder, a second cleaning component is arranged on the top end surface of the second electric push rod, a first air cylinder is arranged on the top end surface of the interior of the polishing box, a first electric push rod is arranged on the bottom end surface of the first electric push rod, a first cleaning component is arranged right above the second cleaning component, and a directional component is arranged on the right side surface of the interior of the polishing box;
The spraying and covering box is arranged on the right side of the grinding box, the bottom end of the inside of the spraying and covering box is close to the left side, a spraying and covering assembly is arranged above the top end of the spraying and covering box, a coating barrel is arranged on the right side of the collecting box, a first gear is arranged on the surface of the coating barrel close to the left side, a second gear is arranged on the surface of the coating barrel close to the right side, a second fixing plate is arranged below the coating barrel, a first fixing plate is arranged on the right side of the second fixing plate, sliding grooves are arranged on the surfaces of the second fixing plate and the first fixing plate close to the top end, the surface of the coating barrel is positioned in the sliding grooves and is in sliding arrangement, a servo motor is arranged on the right side of the coating barrel, a rotating shaft is arranged on the left side surface of the servo motor, a fourth gear and a third gear are arranged on the surface of the rotating shaft, the third gear is positioned on the left side of the second fixing plate, the fourth gear is positioned on the right side of the fourth fixing plate, the fourth gear is positioned on the second fixing plate, the fourth gear is positioned on the right side of the second fixing plate, the fourth gear is meshed with the second gear, and is meshed with the first gear and the bottom end of the spraying and covering box, and the spraying and covering box is meshed with the first gear and the second fixing plate;
The drying box, it sets up in the right side that spouts the cover case, the inside of drying box is provided with heating resistor wire, the inside left side surface of drying box is close to the top and is provided with temperature controller.
Preferably, the surface of the box door is provided with a first handle close to the left side, the right end of the surface of the box door is provided with a hinge, and the box door is hinged with the box body through the hinge.
Preferably, the inside bottom of automatically controlled cabinet is provided with emergency power source, emergency power source's top is provided with the division board, division board top is provided with the PLC controller on the surface, the front side surface of automatically controlled cabinet is provided with the cabinet door, the surface of cabinet door is close to the left side and is provided with the second handle, the second handle right side is provided with control panel assembly, the bottom surface of automatically controlled cabinet is provided with external power source, emergency power source carries out electric connection with the PLC controller, control panel assembly carries out electric connection with the PLC controller.
Preferably, a liquid-taking pump is arranged above the surface of the top end of the paint supply box, a paint conveying pipe is arranged on the surface of the liquid-taking pump, the top end of the paint conveying pipe is positioned inside the box body and close to the top end, and the top end of the paint conveying pipe is connected with the top end of the paint spraying assembly.
Preferably, the rear side of the collecting box is provided with a paint outlet, and the rear end of the paint outlet is positioned on the rear side surface of the box body.
Preferably, a liquid level sensor is arranged on the front surface of the interior of the liquid taking pump close to the top end, and the liquid level sensor is electrically connected with the PLC.
Preferably, the heating resistance wire and the paint outlet are electrically connected with the PLC.
Compared with the prior art, the utility model has the following beneficial effects:
1. The utility model provides a paint coating apparatus for on enamelling wire drives the pivot through starting servo motor, drives and rotates, makes third gear, fourth gear rotate, utilizes third gear and first gear engagement, fourth gear and second gear engagement, drives the coating bucket and rotates, treats the coating lacquer of waiting on enamelling wire line body surface, improves work efficiency, reduces enamelling wire coating defective rate.
2. The paint coating device for the enamelled wire dries the enamelled wire body through the heating resistor wire, so that the enamelled wire body is coated, and the coating efficiency of the enamelled wire is improved.
Drawings
FIG. 1 is a schematic overall elevational view of a paint coating apparatus for use on an enamelling wire in accordance with the present utility model;
FIG. 2 is a schematic cross-sectional elevation view of a paint coating apparatus for use in an enamelling wire according to the present utility model;
FIG. 3 is a schematic diagram of the overall rear view of a paint application apparatus for use on an enamelling wire in accordance with the present utility model;
FIG. 4 is a schematic view showing the overall structure of a coating barrel of a paint coating apparatus for an enamelling wire according to the present utility model;
FIG. 5 is a schematic view showing the internal structure of a paint supply box of a paint coating apparatus for an enamelling wire according to the present utility model;
Fig. 6 is a schematic diagram of the internal structure of an electric control cabinet of a paint coating apparatus for an enamelling wire according to the present utility model.
The reference numerals in the drawings indicate: 1. a case; 2. a first cylinder; 3. a second cylinder; 4. a first electric push rod; 5. a second electric push rod; 6. a first cleaning assembly; 7. a second cleaning assembly; 8. an enameled wire body; 9. a bottom plate; 10. support legs; 11. polishing the box; 12. spraying and covering a box; 13. a drying box; 14. a discharge port; 15. a coating barrel; 16. a first gear; 17. a second gear; 18. a third gear; 19. a fourth gear; 20. a first fixing plate; 21. a second fixing plate; 22. a servo motor; 23. a rotating shaft; 24. a collection box; 25. a paint outlet; 26. heating the resistance wire; 27. an orientation assembly; 28. a paint conveying pipe; 29. a paint spraying assembly; 30. a paint supply box; 31. an electric control cabinet; 32. a cabinet door; 33. a door; 34. a control panel assembly; 35. an emergency power supply; 36. a PLC controller; 37. a liquid level sensor; 38. a liquid taking pump; 39. and a feed inlet.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present utility model are included in the protection scope of the present utility model.
In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Example 1:
Referring to fig. 1-6, a paint application apparatus for use in an enamelling wire, comprising: the box body 1, the bottom surface of which is provided with a bottom plate 9, the front side surface of the box body 1 is provided with a box door 33, the bottom surface of the bottom plate 9 is provided with supporting legs 10, the right side of the box door 33 is provided with an electric control cabinet 31, the rear side surface of the box body 1 is provided with a paint supply box 30, the right side surface of the box body 1 is provided with a plurality of discharge ports 14, the discharge ports 14 are positioned on the same horizontal line, the left side surface of the box body 1 is provided with a plurality of feed ports 39, the feed ports 39 are positioned on the same horizontal line, the interior of the box body 1 is provided with an enameled wire body 8, the left end of the enameled wire body 8 penetrates through the feed ports 39 and is positioned on the left side of the box body 1, and the right end of the enameled wire body 8 penetrates through the discharge ports 14 and is positioned on the right side of the box body 1; the polishing box 11 is arranged in the box body 1 and near the left side, a second air cylinder 3 is arranged near the left side at the bottom end of the interior of the polishing box 11, a second electric push rod 5 is arranged on the top end surface of the second air cylinder 3, a second cleaning component 7 is arranged on the top end surface of the second electric push rod 5, a first air cylinder 2 is arranged on the top end surface of the interior of the polishing box 11, a first electric push rod 4 is arranged on the bottom surface of the first air cylinder 2, a first cleaning component 6 is arranged on the bottom end surface of the first electric push rod 4, the first cleaning component 6 is positioned right above the second cleaning component 7, and a directional component 27 is arranged on the right side surface of the interior of the polishing box 11; the spraying and covering box 12 is arranged on the right side of the grinding box 11, the bottom end of the inside of the spraying and covering box 12 is close to the left side, a spraying and covering assembly 29 is arranged above the top end of the spraying and covering box 12, the right side of the collecting box 24 is provided with a coating barrel 15, the surface of the coating barrel 15 is close to the left side and provided with a first gear 16, the surface of the coating barrel 15 is close to the right side and provided with a second gear 17, the lower part of the coating barrel 15 is provided with a second fixed plate 21, the right side of the second fixed plate 21 is provided with a first fixed plate 20, the surfaces of the second fixed plate 21 and the first fixed plate 20 are respectively provided with a chute, the surface of the coating barrel 15 is positioned in the chute and is in sliding arrangement, the right side of the coating barrel 15 is provided with a servo motor 22, the left side surface of the servo motor 22 is provided with a rotating shaft 23, the left end of the rotating shaft 23 penetrates through the first fixed plate 20 and the surface of the second fixed plate 21 to the left side of the second fixed plate 21, the surface of the rotating shaft 23 is provided with a fourth gear 19 and a third gear 18, the third gear 18 is positioned on the left side of the second fixed plate 21, the fourth gear 19 is positioned on the right side of the fourth fixed plate 19 and is positioned on the left side of the second fixed plate 21, the fourth gear 19 is in meshed engagement with the second gear 16, and is in the meshed engagement with the second fixed plate 12, and is in the first fixed box 12, and is in the meshed with the bottom end of the first fixed plate and the second fixed plate and is in the position; the drying box 13 is arranged on the right side of the spraying box 12, a heating resistance wire 26 is arranged in the drying box 13, a temperature controller is arranged on the left side surface of the inside of the drying box 13 near the top end, a servo motor 22 is started to drive a rotating shaft 23 to rotate, a third gear 18 and a fourth gear 19 are enabled to rotate, the third gear 18 is meshed with the first gear 16, the fourth gear 19 is meshed with the second gear 17, a coating barrel 15 is driven to rotate, paint to be coated on the surface of the enameled wire body 8 is processed, working efficiency is improved, and the defective rate of enameled wire coating is reduced.
Example 2:
Referring to fig. 1 to 6, a paint coating apparatus for an enamelling wire, a first handle is provided on a surface of a door 33 near a left side, a hinge is provided at a right end of the surface of the door 33, the door 33 is hinged to a box 1 by the hinge, an emergency power source 35 is provided at an inner bottom end of an electric cabinet 31, a partition plate is provided above a top end of the emergency power source 35, a PLC controller 36 is provided on a top end surface of the partition plate, a cabinet door 32 is provided at a front side surface of the electric cabinet 31, a second handle is provided on a surface of the cabinet door 32 near the left side, a control panel assembly 34 is provided at a right side of the second handle, an external power source is provided at a bottom surface of the electric cabinet 31, the emergency power source 35 is electrically connected with the external power source, the emergency power source 35 is electrically connected with the PLC controller 36, the control panel assembly 34 is electrically connected with the PLC 36, the liquid-taking pump 38 is arranged above the top end surface of the paint supply box 30, the paint conveying pipe 28 is arranged on the surface of the liquid-taking pump 38, the top end of the paint conveying pipe 28 is located inside the box body 1 and close to the top end, the top end of the paint conveying pipe 28 is connected with the top end of the paint spraying assembly 29, the rear side of the collecting box 24 is provided with the paint outlet 25, the rear end of the paint outlet 25 is located on the rear side surface of the box body 1, the front side surface inside the liquid-taking pump 38 is close to the top end and is provided with the liquid level sensor 37, the liquid level sensor 37 is electrically connected with the PLC 36, the heating resistance wire 26 and the paint outlet 25 are electrically connected with the PLC 36, and the content of paint to be coated inside the paint supply box 30 is monitored in real time through the liquid level sensor 37, so that the effect of coating is prevented from being influenced due to insufficient paint supply.
Working principle: according to the paint coating device for the enamelled wire, the enamelled wire body 8 is conveyed into the box body 1 through the feed port 39 and the box door 33, meanwhile, the PLC controller 36 and the control panel assembly 34 are used for controlling the starting of the first air cylinder 2 and the second air cylinder 3, foreign matters on the surface of the enamelled wire body 8 are cleaned through the first cleaning assembly 6 and the second cleaning assembly 7, the effect of coating the enamelled wire is prevented from being influenced, meanwhile, the paint to be coated in the paint supply box 30 is conveyed to the surface of the enamelled wire body 8 through the paint spraying assembly 29, the liquid taking pump 38 and the paint conveying pipe 28, then the servo motor 22 is started, the third gear 18 is meshed with the first gear 16, the fourth gear 19 is meshed with the second gear 17, the coating barrel 15 is driven to rotate, the paint to be coated on the surface of the enamelled wire body 8 is processed, and then the enamelled wire body 8 is dried through the heating resistor wire 26, so that the coating of the enamelled wire body 8 is completed.
While the fundamental and principal features of the utility model and advantages of the utility model have been shown and described, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (7)
1. A paint coating apparatus for on enamelling wire, its characterized in that: comprising the following steps:
The enamelled wire enamelling machine comprises a box body (1), wherein a bottom plate (9) is arranged on the bottom surface of the box body (1), a box door (33) is arranged on the front side surface of the box body (1), supporting legs (10) are arranged on the bottom surface of the bottom plate (9), an electric control cabinet (31) is arranged on the right side of the box door (33), a paint supply box (30) is arranged on the rear side surface of the box body (1), a plurality of discharge holes (14) are formed in the right side surface of the box body (1), the discharge holes (14) are formed in the same horizontal line, a plurality of feed inlets (39) are formed in the left side surface of the box body (1), the feed inlets (39) are formed in the same horizontal line, enamelled wire wires (8) are arranged in the box body (1), the left ends of the enamelled wire wires penetrate through the feed inlets (39) and are located on the left side of the box body (1), and the right ends of the enamelled wire wires (8) penetrate through the discharge holes (14) and are located on the right side of the box body (1);
The polishing device comprises a polishing box (11) which is arranged in a box body (1) and is close to the left side, a second air cylinder (3) is arranged at the bottom end of the interior of the polishing box (11) and is close to the left side, a second electric push rod (5) is arranged on the top end surface of the second air cylinder (3), a second cleaning component (7) is arranged on the top end surface of the second electric push rod (5), a first air cylinder (2) is arranged on the top end surface of the interior of the polishing box (11), a first electric push rod (4) is arranged on the bottom surface of the first air cylinder (2), a first cleaning component (6) is arranged on the bottom end surface of the first electric push rod (4), and a directional component (27) is arranged on the right side surface of the interior of the polishing box (11);
The spraying and covering box (12) is arranged on the right side of the grinding box (11), the bottom end inside the spraying and covering box (12) is close to the left side, a spraying and covering assembly (29) is arranged above the top end of the spraying and covering box (12), a coating barrel (15) is arranged on the right side of the collecting box (24), a first gear (16) is arranged on the surface of the coating barrel (15) close to the left side, a second gear (17) is arranged on the surface of the coating barrel (15) close to the right side, a second fixing plate (21) is arranged below the coating barrel (15), a first fixing plate (20) is arranged on the right side of the second fixing plate (21), a sliding groove is arranged on the surface of the second fixing plate (21) and the top end of the first fixing plate (20), the surface of the coating barrel (15) is arranged inside the sliding groove and is arranged in a sliding mode, a servo motor (22) is arranged on the right side of the coating barrel (15), a rotating shaft (23) is arranged on the left side surface of the servo motor (22), a second fixing plate (21) is arranged below the coating barrel, a second fixing plate (21) is arranged on the right side of the second fixing plate (21), a third fixing plate (18) is arranged on the left side of the second fixing plate (21), a rotating shaft (18) is arranged on the right side of the second fixing plate (21), the fourth gear (19) is positioned on the right side of the first fixed plate (20), the third gear (18) is in meshed connection with the first gear (16), the fourth gear (19) is in meshed connection with the second gear (17), and the bottom ends of the second fixed plate (21) and the first fixed plate (20) are positioned at the inner bottom end of the spraying box (12);
The drying box (13) is arranged on the right side of the spraying box (12), a heating resistance wire (26) is arranged in the drying box (13), and a temperature controller is arranged on the left side surface of the inside of the drying box (13) close to the top end.
2. A paint application apparatus for use on an enamelling wire according to claim 1, wherein: the surface of chamber door (33) is close to the left side and is provided with first handle, the surface right-hand member of chamber door (33) is provided with the hinge, chamber door (33) carries out hinged joint with box (1) through the hinge.
3. A paint application apparatus for use on an enamelling wire according to claim 1, wherein: the inside bottom of automatically controlled cabinet (31) is provided with emergency power source (35), the top of emergency power source (35) is provided with the division board, be provided with PLC controller (36) on the division board top surface, the front side surface of automatically controlled cabinet (31) is provided with cabinet door (32), the surface of cabinet door (32) is close to the left side and is provided with the second handle, the second handle right side is provided with control panel subassembly (34), the bottom surface of automatically controlled cabinet (31) is provided with external power source, emergency power source (35) carries out electric connection with external power source, electric connection is carried out with PLC controller (36) emergency power source (35), control panel subassembly (34) carries out electric connection with PLC controller (36).
4. A paint application apparatus for use on an enamelling wire according to claim 1, wherein: the paint supply box is characterized in that a liquid taking pump (38) is arranged above the surface of the top end of the paint supply box (30), a paint conveying pipe (28) is arranged on the surface of the liquid taking pump (38), the top end of the paint conveying pipe (28) is located inside the box body (1) and close to the top end, and the top end of the paint conveying pipe (28) is connected with the top end of the paint spraying assembly (29).
5. A paint application apparatus for use on an enamelling wire according to claim 1, wherein: the rear side of the collecting box (24) is provided with a paint outlet (25), and the rear end of the paint outlet (25) is positioned on the rear side surface of the box body (1).
6. A paint application apparatus for use in an enamelling wire according to claim 4, wherein: the liquid taking pump is characterized in that a liquid level sensor (37) is arranged on the front surface of the interior of the liquid taking pump (38) close to the top end, and the liquid level sensor (37) is electrically connected with the PLC (36).
7. A paint application apparatus for use on an enamelling wire according to claim 1, wherein: the heating resistance wire (26) and the paint outlet (25) are electrically connected with the PLC (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321990629.6U CN220873328U (en) | 2023-07-27 | 2023-07-27 | Paint coating device for enamelling wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321990629.6U CN220873328U (en) | 2023-07-27 | 2023-07-27 | Paint coating device for enamelling wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220873328U true CN220873328U (en) | 2024-04-30 |
Family
ID=90806462
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321990629.6U Active CN220873328U (en) | 2023-07-27 | 2023-07-27 | Paint coating device for enamelling wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220873328U (en) |
-
2023
- 2023-07-27 CN CN202321990629.6U patent/CN220873328U/en active Active
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