CN220865741U - Auxiliary workbench for winding polyolefin wire - Google Patents
Auxiliary workbench for winding polyolefin wire Download PDFInfo
- Publication number
- CN220865741U CN220865741U CN202321717802.5U CN202321717802U CN220865741U CN 220865741 U CN220865741 U CN 220865741U CN 202321717802 U CN202321717802 U CN 202321717802U CN 220865741 U CN220865741 U CN 220865741U
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- functional carrier
- auxiliary
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- clamping
- driving assembly
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- 238000004804 winding Methods 0.000 title claims abstract description 33
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
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- Basic Packing Technique (AREA)
Abstract
The utility model discloses an auxiliary workbench for winding polyolefin wires, belonging to the technical field of auxiliary devices for cable production; it comprises an operation table; a vertical coiling machine and a film coiling machine are respectively arranged on the left side of the operating platform; guide rails are respectively arranged on the front side and the rear side of the operation table; a functional carrier is movably arranged on the guide rail; a clamping driving assembly is rotatably arranged on the top of the functional carrier; the clamping driving assembly is used for clamping and driving the wire ring coil on the table top of the operation table; the functional carrier is also provided with a rotary cylinder for controlling the clamping driving assembly to rotate relative to the functional carrier; a door-shaped frame is also arranged at the position, close to the film winding machine, of the middle part of the operating table; the door-shaped frame is movably provided with a movable push plate through a guide groove; a conveyor belt is arranged on the outer side of one guide rail; the utility model solves the problems of the prior art that the clamping and the rotation driving of the wire ring coil are separated, the production line is longer and the cost is correspondingly increased.
Description
Technical Field
The utility model relates to the technical field of auxiliary devices for cable production, in particular to an auxiliary workbench for winding polyolefin wires.
Background
For different external insulating materials, different wires have larger difference in winding and packaging, and the wires subjected to the plastic modification technology are generally packaged in a film winding manner; the coiled wire coil is clamped and transferred to a corresponding station of a film winding machine on a production line and then packaged; most of the film winding machines on the market at present are also required to be equipped with a structure capable of being driven from the peripheral side of the wire ring coil to drive the wire ring coil to rotate, which obviously increases the length of the production line and the corresponding operation cost, which is a major problem facing the present day.
Disclosure of utility model
The technical problems to be solved by the utility model are as follows: an auxiliary workbench for winding polyolefin wires is provided, so that the problems that the clamping and rotation driving of wire ring rolls are separated, the production line is long and the cost is correspondingly increased in the conventional production mode at present are solved.
In order to solve the problems, the utility model provides the following technical scheme:
An auxiliary workbench for winding polyolefin wires; it comprises an operation table; a vertical coiling machine and a film coiling machine are respectively arranged on the left side of the operating platform; guide rails are respectively arranged on the front side and the rear side of the operation table; a functional carrier is movably arranged on the guide rail; a clamping driving assembly is rotatably arranged on the top of the functional carrier; the clamping driving assembly is used for clamping and driving the wire ring coil on the table top of the operation table; the functional carrier is also provided with a rotary cylinder for controlling the clamping driving assembly to rotate relative to the functional carrier; a door-shaped frame is also arranged at the position, close to the film winding machine, of the middle part of the operating table; the door-shaped frame is arranged along the width direction of the operation table, and a guide groove is arranged on the door-shaped frame; a movable push plate is movably arranged on the guide groove; a conveyor belt is also arranged outside one guide rail.
Preferably, the functional carrier is divided into three areas of a top layer, a middle layer and a lower layer by a partition board in the middle; the guide rail passes through the lower side of the functional carrier to be arranged, the rotary air cylinder is arranged at the middle layer of the functional carrier, and the clamping driving assembly is correspondingly arranged at the top layer of the functional carrier.
Preferably, an auxiliary support plate is further arranged at the side end of the functional carrier adjacent to the conveyor belt; the length of the auxiliary support plate is not smaller than the distance between the vertical coiling machine and the film coiling machine, and the top surface of the auxiliary support plate is level with the top surface of the operating platform.
Preferably, a positioning rod is also arranged on the door-shaped frame; an auxiliary roller is arranged at the lower end of the positioning rod; the auxiliary roller is rotatably pressed on the wire ring coil for setting.
Preferably, the clamping driving assembly comprises a pair of rotating shafts arranged on the functional carrier; the lower side of the rotating shaft penetrates through the middle layer of the functional carrier, and is connected to the output end of the rotary cylinder; strip-shaped plates are respectively arranged on the upper side and the lower side of the rotating shaft; a driven rotating shaft is arranged between the extending ends of the two strip-shaped plates; the parts of the rotating shaft and the driven rotating shaft, which are positioned between the two strip-shaped plates, are sleeved with hollow shafts; a belt pulley is arranged on the hollow shaft; a transmission belt is arranged between the two belt pulleys; the lower part of the hollow shaft positioned on the rotating shaft passes through the strip-shaped plate at the lower side to be arranged, and a driving gear is arranged on the part of the hollow shaft extending out of the strip-shaped plate; the driving gear is driven by a motor.
Further, the two rotating shafts are symmetrically arranged at the position of the middle part of the functional carrier, which is in front of the middle part of the functional carrier, by taking the central line of the functional carrier as an axis; the front end of the functional carrier is also provided with a limit column for limiting the rotation angle of the belt transmission assembly; the limiting column is a cylinder, and the axis of the limiting column is perpendicular to the central line of the functional carrier.
Furthermore, the actions of the two rotary cylinders on the same functional carrier are synchronous, and the clamping driving assembly under the control of the two rotary cylinders only has two position states of separating the extending ends and approaching the extending ends.
Further, the motor is arranged at the inner side of the table body; the number of the motors is one, and the output ends of the motors are respectively meshed with the two driving gears through transmission gears; the reduction ratio of the motor to the two driving gears is the same.
Further, a plurality of auxiliary rods are arranged between the two strip-shaped plates; a tensioning wheel is arranged on the auxiliary rod; the number of auxiliary rods is not less than two, and reinforcing plates are arranged between the auxiliary rods.
Preferably, the movable pushing plate is of an L-shaped folded plate structure, and the bottom edge of the movable pushing plate is close to the table top of the operation table; a pair of centering clamping wheels are arranged on the end face of the lower side part of the movable push plate, which faces the conveyor belt.
The utility model has the beneficial effects that:
The utility model designs an auxiliary workbench for winding and packaging electric wires on a production line, which is characterized in that a functional carrying platform capable of moving along a guide rail is arranged on an operating platform carrying a vertical coiling machine and a film winding machine, a clamping driving assembly capable of clamping and rotationally driving the electric wires is arranged on the functional carrying platform, the electric wires can be moved from the vertical coiling machine to the film winding machine after being clamped by the guide rail, the electric wires are controlled to rotate through the clamping driving assembly to cooperate with the film winding machine to realize the packaging of electric wire ring rolls, and a movable push plate is arranged on the door-shaped frame to push the packaged electric wires to a conveyor belt; the device has the advantages of compact structure and quick operation, and can greatly improve the production efficiency.
Drawings
FIG. 1 is a schematic view of the structure of the present utility model in an embodiment;
Fig. 2 is a schematic view of the device in the electric wire winding state in the present embodiment;
Fig. 3 is a schematic view of the device in the state of wrapping the electric wire by the film winding machine in the present embodiment;
Fig. 4 is a schematic view of the device in this embodiment pushing the packaged wire to the belt by means of the movable push rod;
FIG. 5 is a top view of the position of a single function carrier and clamping drive assembly in this embodiment;
FIG. 6 is a front cross-sectional view of FIG. 5;
fig. 7 is a schematic steering view of the transmission gear and the two drive gears in the present embodiment;
Fig. 8 is a schematic structural view of a door frame in the present embodiment;
Reference numerals illustrate: 1. the device comprises an operating platform, 2, a vertical coiling machine, 3, a film coiling machine, 4, a guide rail, 5, a functional carrier, 6, a clamping driving assembly, 6A, a rotating shaft, 6B, a strip-shaped plate, 6C, a driven rotating shaft, 6D, a hollow shaft, 6E, a belt pulley, 6F, a driving belt, 6G, a driving gear, 6H, a motor, 7, a revolving cylinder, 8, a portal frame, 9, a movable push plate, 10, a conveying belt, 11, an auxiliary support plate, 12, a positioning rod, 13, an auxiliary roller, 14, a limiting column, 15, a driving gear, 16, an auxiliary rod, 17, a tensioning wheel, 18 and a centering clamping wheel.
Detailed Description
The utility model will be further described with reference to the accompanying drawings and specific examples:
Examples:
Referring to fig. 1, the present embodiment provides an auxiliary bench for winding polyolefin electric wires
It comprises an operation table 1; a vertical coiling machine 2 and a film coiling machine 3 are respectively arranged on the left side of the operating platform 1; guide rails 4 are respectively arranged on the front side and the rear side of the operation table 1; a functional stage 5 is movably mounted on the guide rail 4; a clamping driving assembly 6 is rotatably arranged on the top of the functional carrier 5; the clamping driving assembly 6 is used for clamping and driving the wire ring coil on the table top of the operation table 1; a rotary cylinder 7 for controlling the clamping driving assembly 5 to rotate relative to the functional carrier 5 is also arranged on the functional carrier 5; a door-shaped frame 8 is also arranged at the position of the middle part of the operating table 1, which is close to the film winding machine; the door-shaped frame 8 is arranged along the width direction of the operation table 1, and a guide groove is arranged on the door-shaped frame 8; on which guide channel a movable push plate 9 is movably mounted; a conveyor belt 10 is also arranged outside one of the guide rails 4. The rotary cylinders used in this example were MSQB series of rotary cylinders manufactured by the company smith; the rotary air cylinder is adopted instead of the conventional gear tooth transmission as the rotary output piece, so that the air cylinder can provide a certain buffer structure to prevent the wound wire coil from being damaged. The action of the movable push plate 9 on the guide groove in this embodiment is controlled by an external air pump.
The functional carrier 5 is divided into three areas of a top layer, a middle layer and a lower layer by a partition board in the middle; wherein guide rail 4 passes through the downside of function platform 5 and sets up, and revolving cylinder 7 installs in the middle level of function platform 5, and centre gripping drive assembly 6 corresponds the top layer that sets up at function platform 5.
An auxiliary support plate 11 is also arranged at the side end of the functional carrier 5 adjacent to the conveyor belt 10; the length of the auxiliary support plate 11 is not smaller than the distance between the vertical coiling machine 2 and the film coiling machine 3, and the top surface of the auxiliary support plate 11 is level with the top surface of the operating platform 1.
A positioning rod 12 is also arranged on the door-shaped frame 8; an auxiliary roller 13 is arranged at the lower end of the positioning rod 12; the auxiliary roller 12 is rotatably pressed against the wire loop coil for setting.
The clamping driving assembly 6 comprises a pair of rotating shafts 6A arranged on the functional carrier 5; the lower side of the rotating shaft 6A penetrates through the middle layer of the functional carrier 5, and the lower side of the rotating shaft 6A is connected to the output end of the rotary cylinder 5; a strip-shaped plate 6B is respectively arranged on the upper side and the lower side of the rotating shaft 6A; a driven rotating shaft 6C is arranged between the extending ends of the two strip-shaped plates 6B; the parts of the rotating shaft 6A and the driven rotating shaft 6C, which are positioned between the two strip-shaped plates 6B, are sleeved with a hollow shaft 6D; a pulley 6E is mounted on the hollow shaft 6D; a transmission belt 6F is provided between the two pulleys 6E; the lower part of the hollow shaft 6D positioned on the rotating shaft 6A passes through the strip-shaped plate 6B at the lower side, and a driving gear 6G is arranged on the part of the hollow shaft 6D extending out of the strip-shaped plate 6B; the drive gear 6G is driven by a motor 6H. It should be noted that the height of the lower strip 6 cannot be lower than the height of the table top of the operating table, so as to prevent interference with the operating table when the strip is rotated.
The two rotating shafts 6A are symmetrically arranged at the position of the middle part of the functional carrier 5, which is in front of the middle part of the functional carrier 5, by taking the central line of the functional carrier 5 as an axis; the front end of the functional carrier 5 is also provided with a limit column 14 for limiting the rotation angle of the belt transmission assembly 4; the limiting column 14 is a cylinder, and the axis of the limiting column 14 is perpendicular to the central line of the functional carrier 5.
The actions of the two rotary cylinders 7 on the same functional carrier 5 are synchronous, and the clamping driving assembly 6 under the control of the two rotary cylinders 7 only has two positions of separated and approaching protruding ends.
The motor 6H is arranged on the inner side of the table body 1; the number of the motors 6H is one, and the output ends of the motors 6H are respectively meshed with two driving gears 6G through transmission gears 15; the reduction ratio of the motor 6H to the two drive gears 6G is the same.
A plurality of auxiliary rods 16 are also arranged between the two strip-shaped plates 6B; a tensioning wheel 17 is arranged on the auxiliary rod 16; the number of auxiliary rods 16 is not less than two, and reinforcing plates are provided between the auxiliary rods 16. The tensioning wheel in this embodiment near the extended end of the strip is positioned on the opposite side of the contact surface of the drive belt working and the wire loop.
The movable push plate 9 is of an L-shaped folded plate structure, and the bottom edge of the movable push plate is close to the table top of the operation table 1; a pair of centering sheaves 18 are mounted on the lower end face of the movable push plate 9 toward the conveyor belt 10.
The two strip-shaped plates 6B are oppositely arranged in parallel in a cantilever shape; the shape of the strip-shaped plate 6B is consistent with the annular outline of the transmission belt 6F; the strip-shaped plate 6B and the rotating shaft 6A and the driven rotating shaft 6C do not rotate relatively; the transmission belt 6F and the belt pulley 6E respectively use a V belt and a belt pulley structure matched with the V belt; the left and right side portions of the functional stage 5 are also provided with shutters for shielding the motor 6H and the transmission gear 15.
When the device is used, firstly, the wire on the left side of the incoming material is coiled into a ring shape as shown in the figure by the vertical wire coiling machine, then the front functional carrier and the rear functional carrier are moved to the vertical wire coiling machine through the guide rail, and four points of the wire ring coil are clamped by the corresponding clamping arms controlled by the four rotary cylinders; then the wire ring roll is moved to the right film winding machine along the plane of the operation table, and an auxiliary roller on the door-shaped frame is pressed above the wire ring roll, as shown in fig. 3; at this time, the movable push plate on the door-shaped frame is positioned at the rearmost side; the motor on the functional carrier drives the belt pulley and the belt to move through gear transmission, and provides friction force for the wire ring coil to provide four tangent points, so that the wire environment can rotate, and meanwhile, the wire is wound and packaged by the film winding machine; after the packaging is completed, the functional carrier is released from the clamping state and is restored to the state shown in fig. 2; and then the movable push plate on the door-shaped frame pushes the packaged wire coil to the driving belt under the action of external pushing force, so that one-side packaging work is completed.
Claims (10)
1. An auxiliary workbench for winding polyolefin wires comprises an operation bench (1); a vertical coiling machine (2) and a film coiling machine (3) are respectively arranged on the left side of the operating table (1); the method is characterized in that: guide rails (4) are respectively arranged on the front side and the rear side of the operating platform (1); a functional carrier (5) is movably arranged on the guide rail (4); a clamping driving assembly (6) is rotatably arranged on the top of the functional carrier (5); the clamping driving assembly (6) is used for clamping and driving the wire ring coil on the table top of the operation table (1); a rotary cylinder (7) for controlling the clamping driving assembly (6) to rotate relative to the functional carrier (5) is also arranged on the functional carrier (5); a door-shaped frame (8) is also arranged at the position of the middle part of the operating table (1) close to the film winding machine; the door-shaped frame (8) is arranged along the width direction of the operation table (1), and a guide groove is arranged on the door-shaped frame (8); a movable push plate (9) is movably arranged on the guide groove; a conveyor belt (10) is also arranged on the outer side of one guide rail (4).
2. An auxiliary bench for winding polyolefin electric wire according to claim 1, wherein: the functional carrier (5) is divided into a top layer, a middle layer and a lower layer by a partition board in the middle; the guide rail (4) passes through the lower side of the functional carrier (5) to be arranged, the rotary cylinder (7) is arranged at the middle layer of the functional carrier (5), and the clamping driving assembly (6) is correspondingly arranged at the top layer of the functional carrier (5).
3. An auxiliary bench for winding polyolefin electric wire according to claim 1, wherein: an auxiliary support plate (11) is arranged at the side end of the functional carrier (5) adjacent to the conveyor belt (10); the length of the auxiliary support plate (11) is not smaller than the distance between the vertical coiling machine (2) and the film coiling machine (3), and the top surface of the auxiliary support plate (11) is level with the top surface of the operating platform (1).
4. An auxiliary bench for winding polyolefin electric wire according to claim 1, wherein: a positioning rod (12) is also arranged on the door-shaped frame (8); an auxiliary roller (13) is arranged at the lower end of the positioning rod (12); the auxiliary roller (13) is rotatably pressed on the wire ring coil for setting.
5. An auxiliary bench for winding polyolefin electric wire according to claim 1, wherein: the clamping driving assembly (6) comprises a pair of rotating shafts (6A) arranged on the functional carrier (5); the lower side of the rotating shaft (6A) penetrates through the middle layer of the functional carrier (5), and the lower side of the rotating shaft (6A) is connected to the output end of the rotary cylinder (7); the upper side and the lower side of the rotating shaft (6A) are respectively provided with a strip-shaped plate (6B); a driven rotating shaft (6C) is arranged between the extending ends of the two strip-shaped plates (6B); the parts of the rotating shaft (6A) and the driven rotating shaft (6C) which are positioned between the two strip-shaped plates (6B) are sleeved with hollow shafts (6D); a belt pulley (6E) is arranged on the hollow shaft (6D); a transmission belt (6F) is arranged between the two pulleys (6E); the lower part of a hollow shaft (6D) positioned on the rotating shaft (6A) passes through a strip-shaped plate (6B) at the lower side, and a driving gear (6G) is arranged on the part of the hollow shaft (6D) extending out of the strip-shaped plate (6B); the drive gear (6G) is driven by a motor (6H).
6. An auxiliary bench for winding polyolefin wire according to claim 5, wherein: the two rotating shafts (6A) are symmetrically arranged at the position of the middle part of the functional carrier (5) which is in front by taking the central line of the functional carrier (5) as an axis; the front end of the functional carrier (5) is also provided with a limit column (14) for limiting the rotation angle of the clamping driving assembly (6); the limiting column (14) is a cylinder, and the axis of the limiting column (14) is perpendicular to the central line of the functional carrier (5).
7. An auxiliary bench for winding polyolefin wire according to claim 5, wherein: the actions of the two rotary cylinders (7) on the same functional carrier (5) are synchronous, and the clamping driving assembly (6) under the control of the two rotary cylinders (7) only has two positions of separated extending ends and approaching to each other.
8. An auxiliary bench for winding polyolefin wire according to claim 5, wherein: the motor (6H) is arranged on the inner side of the operating platform (1); the number of the motors (6H) is one, and the output ends of the motors (6H) are respectively meshed with the two driving gears (6G) through transmission gears (15); the reduction ratio of the motor (6H) to the two driving gears (6G) is the same.
9. An auxiliary bench for winding polyolefin wire according to claim 5, wherein: a plurality of auxiliary rods (16) are arranged between the two strip-shaped plates (6B); a tensioning wheel (17) is arranged on the auxiliary rod (16); the number of auxiliary rods (16) is not less than two, and reinforcing plates are provided between the auxiliary rods (16).
10. An auxiliary bench for winding polyolefin electric wire according to claim 1, wherein: the movable push plate (9) is of an L-shaped folded plate structure, and the bottom edge of the movable push plate is close to the table top of the operation table (1); a pair of centering clamping wheels (18) are arranged on the lower side end surface of the movable push plate (9) facing the conveyor belt (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321717802.5U CN220865741U (en) | 2023-07-03 | 2023-07-03 | Auxiliary workbench for winding polyolefin wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321717802.5U CN220865741U (en) | 2023-07-03 | 2023-07-03 | Auxiliary workbench for winding polyolefin wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220865741U true CN220865741U (en) | 2024-04-30 |
Family
ID=90814586
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321717802.5U Active CN220865741U (en) | 2023-07-03 | 2023-07-03 | Auxiliary workbench for winding polyolefin wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220865741U (en) |
-
2023
- 2023-07-03 CN CN202321717802.5U patent/CN220865741U/en active Active
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