CN220864328U

CN220864328U - Overlapping system of cavity components and prefabricated component production line

Info

Publication number: CN220864328U
Application number: CN202322378325.0U
Authority: CN
Inventors: 唐修国; 胡强; 胡志伟; 李进
Original assignee: Sany Zhugong Technology Miluo Co ltd
Current assignee: Sany Zhugong Technology Miluo Co ltd
Priority date: 2023-09-01
Filing date: 2023-09-01
Publication date: 2024-04-30
Anticipated expiration: 2033-09-01

Abstract

The utility model relates to the technical field of constructional engineering and provides a superposition system of cavity components and a prefabricated component production line, wherein the superposition system of the cavity components comprises a turnover machine, a first clamping device, a second clamping device and a driving device, the first clamping device and the second clamping device are arranged on the turnover machine, the first clamping device is used for clamping a first die table, a dry component is fixedly arranged on the first die table, a reinforcement cage is arranged in the dry component, the second clamping device is used for clamping a second die table, a wet component is fixedly arranged on the second die table, and the first clamping device and the second clamping device can enable the first die table and the second die table to be mutually aligned; the driving device is used for driving at least one of the first die table and the second die table to move so as to enable the first die table and the second die table to move in a relative dislocation mode. The relative movement of the dry component and the wet component can be realized, so that stones below the reinforcement cage of the dry component can be pushed away, the reinforcement cage is ensured to be pressed in place, and the reinforcement cage cannot deform.

Description

Overlapping system of cavity components and prefabricated component production line

Technical Field

The utility model relates to the technical field of constructional engineering, in particular to a superposition system of cavity components and a prefabricated component production line.

Background

At present, when cavity walls of PC (precast concrete) production lines are assembled, an A-side member (dry member) is pressed into a B-side member (wet member) through a turnover machine, then shaking vibration shakes in a horizontal plane, steel bars of the A-side member fall into the concrete of the B-side member in the shaking process, and air bubbles are shaken out at the same time, so that the cavity walls are formed.

However, the method is only suitable for cavity wall systems with few steel bars, such as traditional truss steel bar cavity walls, but in order to meet the requirements of high floors and equivalent cast-in-place, the traditional cavity wall uses steel bar cages to replace the original truss structure, meanwhile, the steel bars of column parts of beam-column integrated plates are more dense, the steel bar spacing is 20-200mm unequal, the traditional shaking vibration mode cannot ensure that the steel bar cages of the A-face components can smoothly fall into the concrete of the B-face components, for example, the traditional AB-face mould table cannot move relatively, and the steel bar cages press stones in the concrete in the pressing process, so that the steel bar of the components fixed on the mould table cannot move relatively with the pressed stones only through shaking, the A-face components cannot be pressed down in place, and the cavity components are ultrahigh in height and the steel bar cages deform.

Disclosure of utility model

The utility model provides a superposition system of a cavity component and a prefabricated component production line, which are used for solving the defects that in the prior art, the A-side component cannot be pressed in place due to the fact that the A-side component steel bar fixed on a die table cannot form relative movement with pressed stones only through shaking of the B-side component, so that the height of the cavity component is ultrahigh and a steel bar cage is deformed.

The utility model provides a laminating system of cavity components, comprising:

A turnover machine;

The first clamping device is arranged on the turnover machine and used for clamping a first die table, a dry component is fixedly arranged on the first die table, and a reinforcement cage is arranged in the dry component;

the second clamping device is arranged on the turnover machine and used for clamping a second die table, a wet component is fixedly arranged on the second die table, and the first clamping device and the second clamping device can enable the first die table and the second die table to be aligned with each other;

and the driving device is used for driving at least one of the first die table and the second die table to move so as to enable the corresponding surfaces of the first die table and the second die table to move in a relative dislocation mode.

According to the present utility model there is provided a laminating system for cavity members, the drive means comprising:

The first driving device is used for driving the second die table to move transversely;

And/or the number of the groups of groups,

And the second driving device is used for driving the second die table to longitudinally move.

The laminating system of the cavity component provided by the utility model further comprises:

And the steel bar vibration driving mechanism is used for driving the steel bar cage of the dry member to vibrate.

According to the superposition system of the cavity component provided by the utility model, the steel bar vibration driving mechanism comprises:

The vibrating base is used for being arranged on the ground;

The vibrating rod is detachably arranged on the vibrating base and used for extending into the reinforcement cage, and the vibrating rod is used for being in contact with the reinforcement cage;

And the first vibration driving piece is used for driving the vibration rod to vibrate.

According to the superposition system of the cavity component, the steel bar vibration driving mechanism further comprises a fixed plate, and the fixed plate is connected with the vibration base;

The vibrating rod is fixedly connected with the fixed plate;

And/or the number of the groups of groups,

The vibrating rod is in sliding connection with the fixed plate, and the vibrating rod can slide along the width direction of the first die table.

According to the superposition system of the cavity component provided by the utility model, the steel bar vibration driving mechanism further comprises:

and the lifting device is used for driving the vibrating rod to lift.

One end of the pressing plate is detachably connected with the turnover machine, the other end of the pressing plate is used for extending into the reinforcement cage, and the pressing plate is used for being in contact with the reinforcement cage;

and the second vibration driving piece is used for driving the pressing plate to vibrate.

According to the superposition system of the cavity components, the second vibration driving piece is arranged on the pressing plate, or the second vibration driving piece is arranged in the pressing plate.

According to the superposition system of the cavity components, the second clamping device comprises two wet component clamps, the two wet component clamps are respectively used for clamping the first end and the second end of the second die table, and the wet component clamps are connected with the driving end of the first driving device.

The utility model also provides a prefabricated component production line, comprising the laminating system of the cavity component.

The utility model provides a laminating system of cavity components and a prefabricated component production line, wherein the laminating system of the cavity components comprises a turnover machine, a first clamping device, a second clamping device and a driving device, the first clamping device is used for clamping a first die table, a dry component is fixedly arranged on the first die table, the second clamping device is used for clamping a second die table, a wet component is fixedly arranged on the second die table, the first clamping device and the second clamping device can be arranged on the turnover machine, and the first clamping device and the second clamping device can enable the first die table and the second die table to be mutually aligned, so that the dry component and the wet component can be mutually aligned, and the die assembly of the dry component and the wet component is facilitated. The driving device is used for driving at least one of the first die table and the second die table to move so as to enable the first die table and the second die table to move relatively and enable the dry component on the first die table and the wet component on the second die table to move relatively.

So set up, can be respectively with first mould platform and second mould platform centre gripping through first clamping device and second clamping device to can make the wet component on the dry component on the first mould platform and the second mould platform align, and through the horizontal migration of drive arrangement to first mould platform and/or second mould platform, can realize the relative movement of dry component and wet component, thereby can push away the stone of the reinforcement cage below of dry component, guarantee that the reinforcement cage can push down in place, and the reinforcement cage can not take place the deformation.

Drawings

In order to more clearly illustrate the utility model or the technical solutions of the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the utility model, and other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of a stacked system of cavity members provided by the present utility model;

FIG. 2 is a diagram showing the positional relationship between the second clamping device and the second mold table (schematic diagram when the second mold table is not clamped);

FIG. 3 is a diagram showing the positional relationship between the second clamping device and the second mold table (schematic diagram when clamping the second mold table);

fig. 4 is a schematic view of a vibratory rod provided in accordance with the present utility model passing through a reinforcement cage of a dry member;

FIG. 5 is a top view of a vibratory rod and vibrating base provided by the present utility model;

FIG. 6 is a side view of the fixing plate and bolt of the present utility model;

fig. 7 is a schematic view of the pressure plate provided by the utility model acting on a reinforcement cage;

FIG. 8 is a perspective view of a dry component provided by the present utility model;

Fig. 9 is a front view of a dry component provided by the present utility model.

Reference numerals:

1. A turnover machine; 2. a first die table; 3. a second die table;

4. Shaking the vibrating table; 5. a dry component clamp; 6. a wet component clamp;

7. A first driving device; 8. vibrating the base; 9. a vibrating rod;

10. A fixing plate; 11. a pressing plate; 12. a second vibration driving member;

21. A dry member; 211. a reinforcement cage; 31. a wet member; 32. a clamped portion;

61. a first clamping block; 62. a second clamping block; 63. clamping the driving member;

64. A slide; 101. a bar-shaped hole; 102. and (5) a bolt.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The laminating system and the prefabricated part production line of the cavity part of the present utility model are described below with reference to fig. 1 to 9.

As shown in fig. 1, the laminating system of the cavity member provided by the utility model can comprise a tilter 1, a first clamping device, a second clamping device and a driving device.

Wherein, first clamping device can be used for centre gripping first die bench 2, and first die bench 2 is fixed to be provided with dry component 21, is provided with reinforcement cage 211 in the dry component 21, and second clamping device can be used for centre gripping second die bench 3, and second die bench 3 is fixed to be provided with wet component 31, and first clamping device and second clamping device all can set up on upset machine 1 to first clamping device and second clamping device can make first die bench 2 and second die bench 3 mutually align to make dry component 21 and wet component 31 mutually align, so that the compound die of dry component 21 and wet component 31.

Here, the turnover machine 1 may turn the first mold 2 to turn the dry member 21 so that the reinforcement cage 211 of the dry member 21 may face the wet member 31.

The second clamping device clamps the second die table 3 when the dry member 21 and the wet member 31 are clamped.

The driving device can be used for driving at least one of the first die table 2 and the second die table 3 to move, so that the corresponding surfaces of the first die table 2 and the second die table 3 can move in a relative dislocation manner, thereby enabling the dry component 21 on the first die table 2 and the wet component 31 on the second die table 3 to relatively displace, enabling the steel reinforcement cage 211 of the dry component 21 and stones of the wet component 31 to displace, enabling the stones to be pushed away from the lower part of the steel reinforcement cage 211, and ensuring that the steel reinforcement cage 211 can be pressed down in place, and the steel reinforcement cage 211 cannot deform.

Here, the driving means may realize the relative displacement movement of the first die stage 2 and the second die stage 3 by driving at least one of the first clamping means and the second clamping means to move.

So set up, can be respectively with first mould platform 2 and second mould platform 3 centre gripping through first clamping device and second clamping device to can make the dry component 21 on the first mould platform 2 and the wet component 31 on the second mould platform 3 align, and through the removal of drive arrangement to first clamping device and/or second clamping device, can realize the relative movement of dry component 21 and wet component 31, thereby can push away the stone below the reinforcement cage 211 of dry component 21, guarantee that reinforcement cage 211 can push down in place.

In a first way, the driving means may be used to drive the horizontal movement to achieve a horizontal movement of the second mould table 3 so that the wet member 31 may be moved horizontally relative to the dry member 21.

In a second way, the driving means may be used to drive the first clamping means to move horizontally to effect horizontal movement of the first mould table 2 so that the dry component 21 may move horizontally relative to the wet component 31.

In a third way, the driving means may be used to drive the first clamping means and the second clamping means to move horizontally, respectively, where the speed or frequency or direction of movement of the first clamping means and the second clamping means may be different to achieve a relative movement of the first clamping means and the second clamping means.

In an alternative embodiment of the utility model, the driving means may comprise first driving means 7 and/or second driving means, the first driving means 7 being adapted to drive the second mould table 3 to reciprocate laterally, and the second driving means being adapted to drive the second mould table 3 to reciprocate longitudinally. In this way, a movement of the second mould table 3 in both directions can be achieved, which is advantageous in increasing the possibility of displacement of the stones of the reinforcement cage 211 of the dry component 21 and of the wet component 31.

Here, the first driving means 7 may be used to drive the second clamping means to move laterally to effect lateral movement of the second mold table 3; the second driving means may be used to drive the second clamping means to move longitudinally to effect longitudinal movement of the second mould table 3.

In an alternative embodiment, the second drive means may be connected to the upender 1, the first drive means 7 may be connected to the drive end of the second drive means, and the second clamping means may be connected to the drive end of the first drive means 7, as shown in fig. 1. In this way, both a lateral movement and a longitudinal movement of the second clamping device can be achieved.

The second clamping device can be connected slidingly to the tilter 1 by means of a slide 64. The slide 64 can be slidingly connected to the tilter 1 by means of rollers.

In another alternative embodiment, the first driving device 7 may be connected to the tilting machine 1, the second driving device may be connected to the driving end of the first driving device 7, and the second clamping device may be connected to the driving end of the second driving device.

Here, the first driving device 7 and the second driving device may be an oil cylinder or an air cylinder or an electric cylinder, or other linear driving devices. The driving directions of the first driving device 7 and the second driving device are perpendicular.

In an alternative embodiment, the second clamping means may comprise two wet member clamps 6, the two wet member clamps 6 may be used to clamp the first and second ends of the second die table 3, respectively, and the wet member clamps 6 may be connected with the driving end of the first driving means.

In an alternative embodiment, as shown in fig. 2 and 3, the wet member clamp 6 may include a first clamp block 61, a second clamp block 62, and a clamp driver 63, and the clamp driver 63 may be used to drive the first clamp block 61 and the second clamp block 62 toward or away from the second mold stage 3 to effect clamping of the second mold stage 3 by the wet member clamp 6.

Here, the clamping drives of the two wet component clamps 6 may be provided on the two carriages 64, respectively.

In this embodiment, the clamping driving member 63 may be a linear driver, and the first clamping block 61 and the second clamping block 62 are disposed at the driving end of the linear driver, and the first clamping block 61 and the second clamping block 62 may be driven to approach or separate from the second die table 3 by the linear movement of the linear driver. Specifically, the first and second clamping blocks 61 and 62 may be connected by a connection plate, which may be connected with the driving end of the linear driver.

Wherein, the first clamping block 61 and the second clamping block 62 can be triangle or trapezoid, and the surfaces of the first clamping block 61 and the second clamping block 62 close to each other are inclined surfaces, and the distance between the first clamping block 61 and the second clamping block 62 is gradually reduced along the direction away from the second die table 3, so that a trapezoid or triangle clamping space can be formed between the first clamping block 61 and the second clamping block 62.

Here, as shown in fig. 2, the clamped portion 32 of the second die stage 3 may have a trapezoidal shape, specifically, the width of the clamped portion 32 of the second die stage 3 gradually decreases in a direction approaching the wet member clamp 6.

The minimum width of the clamping space is smaller than or equal to the minimum width of the clamped portion 32 of the second die table 3, and the maximum width of the clamping space is larger than or equal to the minimum width of the clamped portion 32 of the second die table 3.

In this way, by driving the first clamping block 61 and the second clamping block 62 gradually closer to the clamped portion 32 of the second die table 3 by the clamping driving member 63, gradual clamping of the clamped portion 32 of the second die table 3 can be achieved.

In an alternative embodiment, the structure of the first clamping means may be identical to the structure of the second clamping means, in particular the first clamping means may comprise two dry member clamps 5, where the clamps of the dry member 21 correspond to the structure of the clamps of the wet member 31.

Here, the clamped portion 32 of the first die table 2 may have a trapezoid shape, specifically, the width of the clamped portion 32 of the first die table 2 gradually decreases in a direction approaching the dry member clamp 5.

In an alternative embodiment of the utility model, the folding system of the cavity member may further comprise an adjusting device for adjusting the vertical distance of the second clamping device from the first clamping device, the adjusting device may be provided on the upender 1, and the driving device may be provided at the driving end of the adjusting device. In this way, the adjusting device can adjust the height of the second clamping device by adjusting the height of the driving device, so as to adjust the distance between the second clamping device and the first clamping device, thereby ensuring that the second clamping device can clamp to the second mold table 3 when the reinforcement cage 211 of the dry member 21 is not pressed down in place.

In an alternative embodiment, the tilter 1 may be provided with a distance detecting element for detecting the distance between the first die table 2 and the second die table 3, the distance detecting element may be in communication with an adjusting device, and the adjusting device may adjust the height of the second clamping device according to the detected distance of the distance detecting element, so as to ensure that the second clamping device may clamp the second die table 3.

Here, the distance detecting element may be a distance sensor.

In an alternative embodiment of the utility model, the laminating system of the cavity members may also include a rebar vibration drive mechanism that may be used to drive the rebar cage 211 of the dry member 21 into vibration. In this way, the reinforcement cage 211 of the dry member 21 can be made to vibrate by itself to further push the stones in contact with it away, so that it can be further ensured that the reinforcement cage 211 of the dry member 21 can be pressed down into place; meanwhile, the self-vibration of the reinforcement cage 211 can enable surrounding concrete to better and faster wrap the reinforcement cage 211, and defects of the cavity member are reduced.

In a first alternative embodiment, the bar vibration driving mechanism may include a vibrating base 8, a vibrating bar 9, and a first vibration driving member, the vibrating base 8 may be used to be disposed on the ground, the vibrating bar 9 may be detachably disposed on the vibrating base 8, and the vibrating bar 9 may be used to extend into the reinforcement cage 211 and be capable of being used to contact the reinforcement cage 211; furthermore, the first vibration driving member may be used to drive the vibration rod 9 to vibrate. In this way, the reinforcement cage 211 of the dry member 21 is driven to self-vibrate by the vibration of the vibration rod 9.

In an alternative embodiment, the bar vibration driving mechanism may further include a fixing plate 10, and the fixing plate 10 may be connected to the vibration base 8.

Specifically, the fixing plate 10 may be connected to the vibrating base 8 through a first vibration driving member.

Wherein, the vibration rod 9 can be fixedly connected with the fixing plate 10 to support and fix the vibration rod 9.

Here, the vibration rod 9 may be detachably connected to the fixing plate 10, so that the vibration rod 9 can be easily inserted into or taken out of the reinforcement cage.

In other embodiments, the vibration bar 9 may be slidably connected to the fixing plate 10, and the vibration bar 9 may be slidable in the width direction of the first die table 2. In this way, the distance between the vibration bars 9 can be adjusted according to the different distances between the reinforcement cages 211, so that the reinforcement vibration driving mechanism can be applied to different dry members 21.

Specifically, the fixing plate 10 may be provided with a bar-shaped hole 101, and the vibration rod 9 is slidable along the bar-shaped hole 101, the extending direction of the bar-shaped hole 101 being parallel to the width direction of the first die table 2.

Here, the first vibration driving member may be a vibration motor.

In some embodiments, the bar vibration driving mechanism may include two vibration bases 8, and both ends of the vibration rod 9 may be detachably connected to the vibration bases 8, respectively.

In an alternative embodiment, the steel bar vibration driving mechanism may include a plurality of vibration bars 9, the plurality of vibration bars 9 may extend into different positions of the steel bar cage 211, and the plurality of vibration bars 9 may slide along the bar hole 101, so that the spacing of the plurality of vibration bars 9 may be adjusted according to different spacings of the steel bar cage 211.

In an alternative embodiment, the vibration rod 9 may be fixedly connected to the fixing plate 10 by a bolt 102 or a cam handle.

Specifically, the bolt 102 or the cam handle may be connected to the vibration lever 9 through the bar-shaped hole 101 of the fixing plate 10, and the bolt 102 or the cam handle can slide along the bar-shaped hole 101 to adjust the horizontal position of the vibration lever 9. After the vibration lever 9 is adjusted to a desired position, the bolt 102 or the cam handle may be tightened to fix the vibration lever 9 and the fixing plate 10 relatively.

In an alternative embodiment, the reinforcement bar vibration driving mechanism may further include a lifting device, and the lifting device may be used to drive the vibration bar 9 to lift, so that the position of the vibration bar 9 may be adjusted according to the height of the reinforcement bar cage 211 to adapt to reinforcement bar cages 211 of different heights.

Specifically, the lifting device may be disposed on the vibrating base 8, or the vibrating base 8 may be disposed on the lifting device, specifically may be disposed according to actual needs.

In this embodiment, the lifting device is disposed on the vibrating base 8, the vibrating base 8 is fixed on the ground by a rubber spring, and the driving end of the lifting device can be connected with the first vibration driving member, and the lifting device realizes the lifting of the vibration rod 9 by driving the lifting of the first vibration driving member.

Here, the lifting device may be an oil cylinder or an air cylinder or an electric cylinder, or other linear driving device.

In a second alternative embodiment, the reinforcement vibration driving mechanism may include a pressing plate 11 and a second vibration driving member 12, one end of the pressing plate 11 may be detachably connected with the tilter 1, the other end of the pressing plate 11 may extend into the reinforcement cage 211, and the pressing plate 11 may be in contact with the reinforcement cage 211, and further, the second vibration driving member 12 may be used to drive the pressing plate 11 to vibrate. Thus, the reinforcement cage 211 can be driven to generate self-vibration.

Here, the second vibration driving member 12 may be a vibrator.

In an alternative embodiment, the second vibration driver 12 may be provided on the platen 11; or the second vibration driving member 12 may be provided in the pressing plate 11, where the pressing plate 11 may be of a hollow structure, and the second vibration driving member 12 is located in the cavity of the pressing plate 11.

In an alternative embodiment, the folding system of the cavity member may further comprise a shaking table 4, on which shaking table 4 the second mould table 3 may be placed, which shaking table 4 may be used to shake out air bubbles in the concrete of the wet member 31.

In the utility model, the superposition system of the cavity member can comprise four vibration modes of a driving device, a vibration rod 9, a pressing plate 11 and a shaking vibration table 4, stones at the bottom of the reinforcement cage 211 can be pushed away more effectively through the combination of the four vibration modes, so that the reinforcement cage 211 can be quickly pressed down in place, the vibration time is shortened, the floating paste can be effectively reduced, and the quality of the cavity member is improved.

The prefabricated component production line provided by the utility model is described below, and the prefabricated component production line described below and the overlapping system of the cavity components described above can be correspondingly referred to each other.

The utility model provides a prefabricated component production line which can comprise a superposition system of the cavity components according to any embodiment.

The beneficial effects achieved by the prefabricated component production line provided by the utility model are consistent with those achieved by the superposition system of the cavity component provided by the utility model, and are not repeated here.

The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present invention without undue burden.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims

1. A laminating system for a cavity member, comprising:

A turnover machine;

2. A laminating system for a cavity member according to claim 1, wherein the drive means comprises:

And/or the number of the groups of groups,

3. The laminating system of cavity members of claim 1, further comprising:

4. A laminating system for a cavity member according to claim 3, wherein said rebar vibration drive mechanism comprises:

The vibrating base is used for being arranged on the ground;

5. The system for folding a cavity member according to claim 4, wherein the bar vibration driving mechanism further comprises a fixing plate connected to the vibrating base;

The vibrating rod is fixedly connected with the fixed plate;

And/or the number of the groups of groups,

6. The laminating system of void space components of claim 4 or 5, wherein the rebar vibration drive mechanism further comprises:

and the lifting device is used for driving the vibrating rod to lift.

7. A laminating system for a cavity member according to claim 3, wherein said rebar vibration drive mechanism comprises:

8. The laminating system of cavity members according to claim 7, wherein said second vibration driver is disposed on said platen or said second vibration driver is disposed within said platen.

9. A laminating system for cavity members according to claim 2, wherein said second clamping means comprises two wet member clamps for clamping a first end and a second end of said second die table, respectively, said wet member clamps being connected to the drive end of said first drive means.

10. A prefabricated component production line, characterized by comprising a laminating system of hollow components according to any one of claims 1-9.