CN220863788U - Tool structure for efficiently mounting storage tank wall plate - Google Patents
Tool structure for efficiently mounting storage tank wall plate Download PDFInfo
- Publication number
- CN220863788U CN220863788U CN202322602818.8U CN202322602818U CN220863788U CN 220863788 U CN220863788 U CN 220863788U CN 202322602818 U CN202322602818 U CN 202322602818U CN 220863788 U CN220863788 U CN 220863788U
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- Prior art keywords
- gantry
- back bar
- storage tank
- falling
- clamp
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- 238000009434 installation Methods 0.000 claims description 9
- 238000010276 construction Methods 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004642 transportation engineering Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 235000000396 iron Nutrition 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
Abstract
The utility model relates to a tooling structure for efficiently mounting a storage tank wallboard, which comprises a gantry clamp, a back bar, an anti-falling structure and a wedge block, wherein the gantry clamp is a 'door' -shaped thin plate, and two ends of the gantry clamp are fixedly connected with a storage tank wall so as to enable the gantry clamp to stand on the storage tank wall; the back bar is rectangular and is capable of moving in the gantry card longitudinally; the wedge blocks are wedge-shaped blocks and can be wedged between the back bar and the gantry clamp, so that the back bar is stably arranged in the gantry clamp and closely attached to the wall of the storage tank. The anti-falling structure is in a short rod shape, one end of the anti-falling structure is connected with the side face of the upper portion of the back bar, and the other end of the anti-falling structure is a free end and extends outwards to the outside of the gantry card. The utility model is practical and safe, is convenient to operate, can safely and efficiently assemble the wall plates, and solves the problems of falling objects, hitting objects, transferring and carrying, low assembly and disassembly efficiency and the like existing in the existing tool.
Description
Technical Field
The utility model relates to industrial equipment, in particular to industrial equipment suitable for storage tank installation, and specifically relates to a tooling structure for efficient installation of a storage tank wallboard.
Background
The assembly of the storage tank wall plate in the storage and transportation engineering is an important procedure in the construction field. When the wall plate above the bottom ring of the storage tank is assembled by using the normal assembly method, the next ring of wall plate is needed to be used as a fixed foundation, the wall plate annular seam is assembled and fixed through a tool device consisting of a vertical back bar, a gantry clamp, a wedge iron and the like, so that the wall plate annular seam is formed into a whole, and then the geometric dimensions of the ring of wall plate such as assembly clearance, perpendicularity, offset, angular deformation and the like are controlled, so that the requirements of relevant standard specifications and design files are met.
In the use process of the tool device, safety accidents such as falling of objects or striking of objects are caused by falling of the wedge iron or falling of the vertical back bar easily. Taking a hundred thousand cubic meters storage tank as an example, about 160 vertical back bars are actually needed for each circle of wall plates, about 320U-shaped gantry clamps are needed, and about 320 square wedge irons are needed. Furthermore, each tank needs to be reused 8 times and most are used in the overhead working stage. Therefore, once a falling accident occurs, the damage is extremely great. Moreover, this frock needs the manual transfer transport in the equipment in-process, when inserting vertical back of body thick stick fixed wall board, lacks the impetus, and is laborious and inefficiency. In the dismantling process, when dismantling U type longmen card and square wedge, need prop vertical back of the body thick stick and hold up, therefore generally need two people to cooperate and carry out work, increased the human cost.
Therefore, there is an urgent need to design an improved tool that is safe, fast, efficient and convenient to implement the assembly work of the storage tank wall plate in the storage and transportation engineering.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a tooling structure for efficiently installing a storage tank wallboard, which is practical, safe, convenient and fast to operate, can safely and efficiently assemble the wallboard, and solves the problems of safety problems of falling and striking of an object, low efficiency of transferring, carrying, assembling and disassembling and the like existing in the existing tooling.
The technical scheme of the utility model is as follows:
A frock structure for the efficient installation of a storage tank wallboard comprises a gantry clip, a back bar, an anti-falling structure and a wedge block;
The gantry clamp is a thin plate in a shape like a Chinese character 'men', and two ends of the gantry clamp are fixedly connected with the wall of the storage tank so as to enable the gantry clamp to stand on the wall of the storage tank;
The back bar is rectangular and is capable of moving in the gantry card longitudinally;
the anti-falling structure is in a short rod shape, one end of the anti-falling structure is connected with the side surface of the upper part of the back bar, and the other end of the anti-falling structure is a free end and extends outwards beyond the gantry card;
The wedge blocks are wedge-shaped blocks and can be wedged between the back bar and the gantry clamp, so that the back bar is stably arranged in the gantry clamp and closely attached to the wall of the storage tank.
Further, the cross section of the back bar is H-shaped, and two planes of the back bar correspond to the wall of the storage tank and the wedge block respectively; the end part of the anti-falling structure is connected in the groove of the back bar.
Further, a notch is formed in the inner side of the top edge of the gantry card; the width of the notch is equivalent to the width of the wedge block.
Further, the notch is centrally arranged.
Further, the free end of the anti-falling structure is of a bent angle structure.
Furthermore, the anti-falling structure is welded or screwed with the back bar.
The utility model has the beneficial effects that:
The utility model has reasonable design, simple structure and convenient use, can safely and efficiently assemble the wall plates, eliminates potential safety hazards such as falling of objects, striking of objects and the like in the existing tool, and improves the construction safety. Moreover, can provide impetus and tongs for transmission transport, the equipment of frock are demolishd etc. greatly improved work efficiency.
Drawings
FIG. 1 is a schematic view of the present utility model in use.
Fig. 2 is a schematic view of a gantry card.
Fig. 3 is a schematic view of the wedge.
Wherein, 1-gantry card; 2-wedge block; 3-backing bar; 4-a fall arrest structure; 5-a tank wall; 11-notch.
Description of the embodiments
The utility model is further described below with reference to the drawings and examples.
As shown in fig. 1 to 3.
A frock structure for high-efficient installation of storage tank wallboard includes longmen card 1, back of body thick stick 3 and voussoir 2 etc..
The gantry card 1 is a thin plate in a shape like a Chinese character 'men', and is made of a steel plate, and two ends of the gantry card can be fixedly connected with the storage tank wall 5 in a welding mode, so that the gantry card 1 stands on the storage tank wall 5. The inner side of the top edge of the gantry card 1 is provided with a rectangular groove-shaped notch 11 which is arranged in the middle, and the depth of the notch is 5-10mm.
The back bar 3 is rectangular and blocky, and can be made of I-steel, so that the cross section of the back bar is H-shaped. The back bar 3 is adapted to the span of the gantry card 1 in size so that it can be inserted into the gantry card 1 in a longitudinally movable manner and the planar back surface thereof is tightly attached to the tank wall 5.
The wedge block 2 is in a wedge block shape and is made of iron blocks, and the cross section of the wedge block is rectangular. The wedge block 2 can be wedged between the back bar 3 and the gantry card 1, so that the back bar 3 is firmly arranged in the gantry card 1 and closely clings to the tank wall 5. Meanwhile, the width of the wedge block 2 is 3-5mm smaller than that of the notch 11, so that the wedge block can be clamped in the notch 11, left and right shaking or falling off caused by uneven external force is prevented, and the construction safety is improved.
And also includes a fall arrest structure 4. The anti-falling structure 4 is in a short rod shape, one end of the anti-falling structure 4 is connected with the side face of the groove shape on the upper portion of the back bar 3, the other end of the anti-falling structure is a free end, and the free end extends outwards to the outside of the gantry card 1, so that the anti-falling structure 4 can be blocked by the gantry card 1 when the back bar 3 falls down due to the loss of external force fixation, the back bar 3 does not fall down any more, and accidents are prevented. In addition, the anti-falling structure 4 can also be used as a stressed handle, so that the contact point of the back bar during transmission and installation is improved, and the construction efficiency is improved. Preferably, the free end of the anti-falling structure 4 forms a bent angle structure through bright bending optimization treatment, so that personnel injury and scratch caused by sharp parts can be avoided, the anti-falling structure can be hooked on the gantry card when falling down, and the anti-falling effect is enhanced.
And the anti-falling structure 4 can be firmly connected with the back bar 3 in a welding mode when the anti-falling structure is in welding connection. When the anti-falling structure 4 is in threaded connection with the back bar 3, a nut is welded at the connecting position of the back bar 3, and threads are arranged at the free end of the anti-falling structure 4, so that the anti-falling structure is screwed on the nut, the anti-falling effect can be effectively exerted, and in addition, the anti-falling structure can be detached at a non-construction stage, and the anti-falling structure is convenient to store and transport.
In this embodiment, the gantry card 1 may be made of a steel plate having a thickness of 12 mm. The back bar 3 is made of 12# or 10# I-steel, and the length of the back bar is about 800mm. The fall protection structure 4 is made of round steel with the diameter of 12mm and the length of the round steel is about 100mm.
When the detachable back bar is used, a plurality of gantry clamps are respectively arranged on the adjacent upper and lower tank walls along the circumferential direction of the two tank walls, the gantry clamps on the upper and lower tank walls are adjacent to the joint, the positions are up and down corresponding, and the distance is smaller than the length of the back bar. Then, the back bar is inserted into the two gantry cards from top to bottom, and the anti-falling structure is positioned above the gantry cards on the wall of the upper storage tank. Meanwhile, a wedge block is wedged in each gantry card, and is clamped in the notch, so that the back bar is firmly arranged in the gantry card. And the geometric dimensions such as assembly clearance, perpendicularity, misalignment amount, angular deformation and the like of the tank wall are adjusted by adjusting the wedge blocks. Therefore, the tool is more convenient to install, the construction efficiency is improved, and the construction safety is greatly improved.
In the dismantling process, according to the construction specification, the upper wedge block and the gantry clamp are required to be dismantled first, and then the lower wedge block is required to be dismantled. At this moment, through the structure of preventing falling, can make its safe string on bottom U type longmen card, avoided the back of the body thick stick whereabouts, consequently, demolish the work and can accomplish by alone, reduced the human cost, improved the efficiency of construction.
The utility model is not related in part to the same as or can be practiced with the prior art.
Claims (6)
1. The tooling structure for efficiently installing the storage tank wallboard is characterized by comprising a gantry clamp, a back bar, an anti-falling structure and a wedge block;
The gantry clamp is a thin plate in a shape like a Chinese character 'men', and two ends of the gantry clamp are fixedly connected with the wall of the storage tank so as to enable the gantry clamp to stand on the wall of the storage tank;
The back bar is rectangular and is capable of moving in the gantry card longitudinally;
the anti-falling structure is in a short rod shape, one end of the anti-falling structure is connected with the side surface of the upper part of the back bar, and the other end of the anti-falling structure is a free end and extends outwards beyond the gantry card;
The wedge blocks are wedge-shaped blocks and can be wedged between the back bar and the gantry clamp, so that the back bar is stably arranged in the gantry clamp and closely attached to the wall of the storage tank.
2. The tooling structure for efficient installation of a tank wall plate according to claim 1, wherein the cross section of the back bar is H-shaped, and two planes thereof correspond to the tank wall and the wedge block respectively; the end part of the anti-falling structure is connected in the groove of the back bar.
3. The tooling structure for efficiently mounting the storage tank wall plate according to claim 1, wherein a notch is formed in the inner side of the top edge of the gantry card; the width of the notch is equivalent to the width of the wedge block.
4. The tooling structure for efficient installation of a tank wall panel of claim 3, wherein the notch is centrally located.
5. The tooling structure for efficient installation of a storage tank wall panel according to claim 1, wherein the free end of the anti-falling structure is an angled structure.
6. The tooling structure for efficient installation of a storage tank wall panel according to claim 1, wherein the anti-falling structure is welded or screwed with the back bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322602818.8U CN220863788U (en) | 2023-09-25 | 2023-09-25 | Tool structure for efficiently mounting storage tank wall plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322602818.8U CN220863788U (en) | 2023-09-25 | 2023-09-25 | Tool structure for efficiently mounting storage tank wall plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220863788U true CN220863788U (en) | 2024-04-30 |
Family
ID=90818921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322602818.8U Active CN220863788U (en) | 2023-09-25 | 2023-09-25 | Tool structure for efficiently mounting storage tank wall plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220863788U (en) |
-
2023
- 2023-09-25 CN CN202322602818.8U patent/CN220863788U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant |