CN220862938U - Clamp for aligning and setting points in electric spark machining - Google Patents
Clamp for aligning and setting points in electric spark machining Download PDFInfo
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- CN220862938U CN220862938U CN202322506231.7U CN202322506231U CN220862938U CN 220862938 U CN220862938 U CN 220862938U CN 202322506231 U CN202322506231 U CN 202322506231U CN 220862938 U CN220862938 U CN 220862938U
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- 238000003754 machining Methods 0.000 title claims abstract description 28
- 238000010892 electric spark Methods 0.000 title claims abstract description 12
- 238000012545 processing Methods 0.000 abstract description 12
- 230000009286 beneficial effect Effects 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 4
- 238000003672 processing method Methods 0.000 abstract description 3
- 230000004083 survival effect Effects 0.000 abstract description 3
- 238000004070 electrodeposition Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012937 correction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009760 electrical discharge machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Jigs For Machine Tools (AREA)
Abstract
The utility model discloses a clamp for aligning and setting points in electric spark machining, and relates to the technical field of machining clamps. The utility model mainly aims to solve the problems that the time is wasted and the utilization rate of a machine tool is reduced because alignment setting points are required to be repeatedly arranged in the clamping process of the existing clamp workpiece, and provides the following technical scheme: the clamp comprises a clamp support, a plurality of locking knobs which are sleeved at the top of the clamp support and are vertically arranged, and a clamp base which is arranged at the lower end of the clamp support and matched with the locking knobs, wherein a clamp cavity is formed in the top of the clamp base, and the right side of the clamp base is provided with the locking knobs which move horizontally. The beneficial effects are generated: the fixture bracket, the fixture base, the fixture baffle and the locking knob are matched, the parts are set and aligned before entering the machine tool for processing, the alignment time on the machine tool is reduced, the utilization rate of the machine tool is improved, the split processing method can be fully utilized, the processing precision and the survival rate of the parts are ensured, and the processing efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of machining clamps, in particular to a clamp for aligning and setting points in electric spark machining.
Background
Spark machining is a non-conventional machining method used in metal machining that uses the manner of spark discharge to cut or machine a metal workpiece into a desired shape. In the electric spark machining process, aligning the set point is one of the very important steps.
Alignment of the set point in the electric discharge machining refers to determining a specific position on the surface of the workpiece as a reference point before machining starts, so as to accurately control the electrode position during machining.
1. Accurate positioning: the alignment set point ensures that the electrode is accurately positioned at a particular location on the workpiece for discharge in accordance with the desired machining path. This can avoid errors and offsets, ensuring accuracy and precision of machining.
2. Workpiece consistency: there may be minor dimensional differences in a batch of workpieces. By aligning the set points, the electrode position can be adjusted according to the actual characteristics of each workpiece, thereby ensuring that each workpiece obtains consistent processing results.
3. Avoiding damage: if the setpoint is not properly aligned, the electrode may discharge at the wrong location, resulting in the workpiece being improperly machined or damaged.
4. Efficiency is improved: the alignment setting point can reduce the times of adjustment and correction in the processing process, thereby improving the production efficiency and saving the time.
In summary, the alignment of the set point is a key step for ensuring accurate machining in the electric spark machining process, and ensures the machining accuracy, consistency and efficiency.
Because the alignment setting point is very important in the electric spark machining process, a great deal of time and energy can be wasted in the alignment setting point in the actual electric spark machining process, and the utilization rate of a machining machine tool is reduced. Therefore, it is urgently required to design a jig capable of improving the efficiency of aligning the set point.
Disclosure of utility model
The utility model aims to provide a clamp for aligning points in electric spark machining, which aims to solve the problems that the time is wasted and the utilization rate of a machine tool is reduced because the alignment points are required to be repeatedly arranged in the clamping process of the workpiece of the existing clamp.
The technical scheme for solving the technical problems is as follows:
A fixture for aligning point setting in electric spark machining, it includes the fixture support, overlaps and establish a plurality of locking knob and setting up at fixture support top and vertical setting at fixture support lower extreme and with locking knob matched with fixture base, the top of fixture base is equipped with the clamp chamber, the right side of fixture base is equipped with horizontal migration's locking knob.
The beneficial effects of adopting above-mentioned technical scheme are: according to the utility model, the fixture bracket, the fixture base and the locking knob which are matched together are arranged, so that the part to be processed is set and aligned before entering the machine tool for processing, the alignment time on the machine tool can be reduced, the utilization rate of the machine tool is improved, the split processing method can be fully utilized, the processing precision and the survival rate of the part are ensured, the processing efficiency is effectively improved, and the cost is reduced.
Further, the inner side of the locking knob arranged on the clamp base is provided with a pushing block, the pushing block is detachably connected with the locking knob, and the pushing block is used for increasing the clamping area between the locking knob and the workpiece.
The beneficial effects of adopting above-mentioned technical scheme are: according to the utility model, the pushing block is arranged on the locking knob arranged on the clamp base, so that the contact area between the pushing block and the workpiece can be increased when the workpiece is clamped, and the overall clamping force of the clamp is increased.
Further, the outer end part of the locking knob is of a V-shaped structure and is used for increasing the rotation force of the locking knob.
The beneficial effects of adopting above-mentioned technical scheme are: the outer end part of the locking knob is arranged into a V-shaped structure, so that the rotating force of an operator when the locking knob is rotated can be increased, and the locking knob can be easily screwed down under the condition that an external tool is not used.
Further, a clamp baffle is arranged on the side face of the clamp bracket and connected with the clamp base.
The beneficial effects of adopting above-mentioned technical scheme are: according to the utility model, the clamping space can be formed by the clamp baffle plate arranged on the side surface of the clamp bracket, so that the clamped workpiece is prevented from falling off from the rear end of the clamp bracket.
Further, the locking knobs vertically arranged at the top of the clamp bracket are two groups, and the locking knobs are arranged in the diagonal direction of the top of the clamp bracket.
The beneficial effects of adopting above-mentioned technical scheme are: according to the utility model, the clamping force of the clamped workpiece can be respectively increased in two directions by two groups of locking knobs arranged in the diagonal direction at the top of the clamp bracket, so that the clamping force of the workpiece is prevented from deviating to one side.
The utility model has the following beneficial effects:
1. According to the utility model, the fixture bracket, the fixture base, the fixture baffle and the locking knob which are matched together are arranged, so that the part to be processed is set and aligned before entering the machine tool for processing, the alignment time on the machine tool can be reduced, the utilization rate of the machine tool can be improved, the split processing method can be fully utilized, the processing precision and the survival rate of the part can be ensured, the processing efficiency can be effectively improved, and the cost can be reduced.
2. According to the utility model, the pushing block is arranged on the locking knob arranged on the clamp base, so that the contact area between the pushing block and the workpiece can be increased when the workpiece is clamped, and the overall clamping force of the clamp is increased. The outer end part of the locking knob is of a V-shaped structure, so that the rotating force of an operator when rotating the locking knob can be increased, and the locking knob can be easily screwed down under the condition that an external tool is not used; the clamping space can be formed by the clamp baffle plate arranged on the side surface of the clamp bracket, so that the clamped workpiece is prevented from falling off from the rear end of the clamp bracket; through two sets of locking knobs arranged in the diagonal direction at the top of the clamp bracket, the clamping force of the clamped workpiece can be respectively increased in two directions, and the clamping force of the workpiece is prevented from deviating to one side.
Drawings
FIG. 1 is a front view of the present utility model;
FIG. 2 is a top view of the present utility model;
FIG. 3 is a bottom view of the present utility model
Fig. 4 is a rear view of the present utility model.
The reference numerals shown in fig. 1 to 4 are respectively expressed as: 1-a clamp bracket; 2-a clamp base; 3-locking a knob; 4-a clamp baffle; 5-pushing the block.
Detailed Description
The following description of the embodiments of the present utility model will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by a person skilled in the art without any inventive effort, are intended to be within the scope of the present utility model, based on the embodiments of the present utility model.
Referring to fig. 1-3, the utility model provides a fixture for aligning a setting point in electric spark machining, which comprises a fixture bracket 1, wherein the fixture bracket 1 is used for arranging a locking knob 3, and when the locking knob 3 is screwed, a clamping force between the fixture bracket and a fixture base 2 is generated, two locking knobs 3 are sleeved on the top of the fixture bracket 1 in the vertical direction, and the locking knob 3 is used for generating a clamping force for a workpiece clamped between the fixtures; the fixture base 2 is arranged at the lower end of the fixture support 1 and is matched with the locking knob 3 horizontally arranged at the right end of the fixture base 2, a clamping cavity is formed in the mounting top of the fixture base 2, a processing part is arranged in the clamping cavity, and the fixture base 2, the two vertical locking knobs 3 matched with the fixture base, the locking knob 3 horizontally arranged and the fixture support 1 form a workpiece clamping space, so that a clamped workpiece can be stably clamped between the clamping space.
The inner side of the locking knob 3 arranged on the clamp base 2 is provided with a pushing block 5, the pushing block 5 is in threaded connection with the locking knob 3, the pushing block 5 is used for increasing the clamping area between the locking knob 3 horizontally arranged on the clamp base 2 and a workpiece, the pushing block 5 can be rectangular or U-shaped or V-shaped, and different changes can be carried out according to the size and the shape of the workpiece.
The outer end part of the locking knob 3 is of a Y-shaped structure and is used for increasing the rotation force of an operator when the locking knob 3 is screwed down, so that the locking knob 3 can be screwed down without using a screwing tool.
The rear end of the clamp bracket 1 is provided with a clamp baffle 4, the clamp baffle 4 is connected with the clamp base 2 through bolts, the clamp baffle 4 is used for forming a clamping space with the clamp bracket 1 and the clamp base 2 to prevent a clamped workpiece from falling off from the rear end of the clamp bracket 1, the surface of the clamp baffle 4 can be flat or can be in other shapes, and the clamp baffle can be changed according to different shapes of the workpiece.
The implementation steps of the utility model are as follows:
1. setting a clamp base 2 on a working platform;
2. Arranging a clamp bracket 1 on the clamp base 2, and aligning the clamp bracket 1 with a threaded hole of the clamp base 2;
3. Screwing the two locking knobs 3 into threaded holes of the clamp bracket 1 and the clamp base 2;
4. Screwing the horizontal locking knob 3 into a threaded hole of the clamp base 2, and connecting the pushing block 5 on the horizontal locking knob 3;
5. aligning the clamp baffle 4 with the threaded hole of the clamp base 2, and screwing by using a bolt;
6. The workpiece to be clamped is placed between the clamp bracket 1, the clamp base 2, the clamp baffle 4 and the pushing block 5, and the three locking knobs 3 are screwed, so that the workpiece is clamped between the clamps.
The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the utility model are intended to be included within the scope of the utility model.
Claims (5)
1. A fixture for aligning a set point in electric discharge machining, comprising: the clamp comprises a clamp support (1), a plurality of locking knobs (3) which are sleeved at the top of the clamp support (1) and are vertically arranged, and a clamp base (2) which is arranged at the lower end of the clamp support (1) and is matched with the locking knobs (3), wherein a clamp cavity is formed in the top of the clamp base (2), and the locking knobs (3) which move horizontally are arranged on the right side of the clamp base (2).
2. The fixture for aligning and setting points in electric spark machining according to claim 1, characterized in that a pushing block (5) is arranged on the inner side of a locking knob (3) arranged on the fixture base (2), the pushing block (5) is detachably connected with the locking knob (3), and the pushing block (5) is used for increasing the clamping area between the locking knob (3) and a workpiece.
3. The fixture for aligning and setting points in electric discharge machining according to claim 1, wherein the outer end of the locking knob (3) is of a V-shaped structure for increasing the rotation force of the locking knob (3).
4. The fixture for aligning and setting points in electric discharge machining according to claim 1, characterized in that a fixture baffle plate (4) is arranged on the side surface of the fixture bracket (1), and the fixture baffle plate (4) is connected with the fixture base (2).
5. The fixture for aligning and setting points in electric discharge machining according to claim 1, wherein the two groups of locking knobs (3) are vertically arranged at the top of the fixture bracket (1), and the locking knobs (3) are arranged in the diagonal direction of the top of the fixture bracket (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322506231.7U CN220862938U (en) | 2023-09-14 | 2023-09-14 | Clamp for aligning and setting points in electric spark machining |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322506231.7U CN220862938U (en) | 2023-09-14 | 2023-09-14 | Clamp for aligning and setting points in electric spark machining |
Publications (1)
Publication Number | Publication Date |
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CN220862938U true CN220862938U (en) | 2024-04-30 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322506231.7U Active CN220862938U (en) | 2023-09-14 | 2023-09-14 | Clamp for aligning and setting points in electric spark machining |
Country Status (1)
Country | Link |
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CN (1) | CN220862938U (en) |
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2023
- 2023-09-14 CN CN202322506231.7U patent/CN220862938U/en active Active
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