CN220845894U - Energy-saving melting channel of glass kiln - Google Patents
Energy-saving melting channel of glass kiln Download PDFInfo
- Publication number
- CN220845894U CN220845894U CN202322768108.2U CN202322768108U CN220845894U CN 220845894 U CN220845894 U CN 220845894U CN 202322768108 U CN202322768108 U CN 202322768108U CN 220845894 U CN220845894 U CN 220845894U
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- shunt
- energy
- plate
- glass kiln
- flow distribution
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- 239000011521 glass Substances 0.000 title claims abstract description 48
- 238000002844 melting Methods 0.000 title claims abstract description 24
- 230000008018 melting Effects 0.000 title claims abstract description 24
- 230000001105 regulatory effect Effects 0.000 claims description 17
- 229920000742 Cotton Polymers 0.000 claims description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 12
- 239000000155 melt Substances 0.000 claims description 11
- 239000000919 ceramic Substances 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims description 2
- 210000001503 joint Anatomy 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 41
- 239000006060 molten glass Substances 0.000 abstract description 16
- 230000000694 effects Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 238000004321 preservation Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000009413 insulation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000003750 conditioning effect Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The utility model discloses an energy-saving melting channel of a glass kiln, which comprises a flow distribution box and a feeding pipe, wherein a flow distribution plate is fixedly arranged in the middle position inside the flow distribution box, a plurality of component flow pipes are arranged on the surface position of the flow distribution plate, an adjusting disc is clamped and connected on the top end of the flow distribution pipe at the surface position of the flow distribution plate, and the bottom end of the adjusting disc penetrates through one side of the flow distribution plate and is connected with a motor through a bracket. According to the utility model, the adjusting disc is adopted, when in operation, personnel can control motors at different positions to rotate for different times according to different amounts of subsequent processing liquid, and at the moment, the motors can drive the adjusting disc to rotate, so that melt channel holes with different apertures on the surface of the adjusting disc move to the position of the shunt tubes on the surface of the shunt plate, and further, the amount of molten glass liquid falling each time is changed, the problem that the amount of liquid is excessive or insufficient is avoided, and the device has the advantages of flexible use and shunt path adjustment.
Description
Technical Field
The utility model relates to the technical field of glass manufacturing, in particular to an energy-saving melting channel of a glass kiln.
Background
In the process of forming glass, after the electric melting furnace melts the raw materials of the glass into molten state blanks, the next step is forming, the forming process is generally arranged below the electric melting furnace, and the temperature control of the process that the molten state glass flows into the forming process from a material channel (i.e. a runner) of the electric melting furnace directly influences the quality of glass products.
The prior art has the following bulletin numbers: the utility model relates to a molten material flow channel of an electric melting furnace for glass production, which comprises a main body box, wherein a flow distribution box is arranged on the inner surface of the main body box, a flow distribution plate is arranged on the inner surface of the flow distribution box, a plurality of flow pipes are arranged on the lower surface of the flow distribution box, a heat-resistant layer is arranged on the outer surface of the flow pipes, and a heat-insulating layer is arranged on the outer surface of the heat-resistant layer. According to the utility model, the molten glass is shunted by the shunting plate arranged on the inner surface of the shunting box through the shunting box arranged on the upper surface of the melting box, and then the molten glass is conveyed to the designated position through the plurality of flow pipes arranged on the lower surface of the shunting box, so that the working efficiency is improved, meanwhile, the heat insulation layer, the heat-resistant layer and the machine protector Wen Tiepi are arranged on the outer surface of the flow pipes to insulate the flow pipes, so that the temperature of blanks is prevented from being lower than the temperature required by forming, and the formed glass bottles are enabled to have concentrated thermal stress, so that poor quality of the glass bottles can be caused, raw material waste is caused, and the cost is increased.
The above patent still has certain drawbacks in use: the inner diameter of the pipeline for diversion is fixed, so that the final discharged molten glass liquid amount is fixed, and when the types of glass products required to be produced by personnel are different, the required discharged molten glass liquid amount is also different, and the problems of insufficient molten glass liquid discharge amount or excessive molten glass liquid discharge can occur, so that the subsequent production operation and the product quality are influenced, and the overall use flexibility and the use effect are not ideal.
For the problems in the related art, no effective solution has been proposed at present.
Disclosure of utility model
(One) solving the technical problems
Aiming at the defects of the prior art, the utility model provides an energy-saving melting channel of a glass kiln, which has the advantages of flexible use, good heat preservation effect and shunt path adjustment, thereby solving the problems in the prior art.
(II) technical scheme
In order to realize the advantages of flexible use, good heat preservation effect and shunt path adjustment, the utility model adopts the following specific technical scheme:
The utility model provides an energy-conserving melt channel of glass kiln, includes shunt box and inlet pipe, shunt box inside intermediate position fixed mounting has the flow distribution plate, flow distribution plate surface position installs a plurality of component flow pipes, the flow distribution pipe top is located flow distribution plate surface position joint has the regulating plate, the regulating plate bottom runs through flow distribution plate one side and has the motor through leg joint, a plurality of groups melt channel hole has been seted up around regulating plate surface position, and diminishes between the melt channel hole size, a plurality of groups spring telescopic links are evenly installed to the inside both sides surface position of flow distribution pipe, fixed cylinder is fixed to position fixed mounting between the spring telescopic link, position sliding seal is connected with the regulating plate between the fixed cylinder, the position is connected through reset spring between regulating plate and the fixed cylinder.
Further, a feeding pipe is fixedly arranged in the middle of the top of the diversion box, and the feeding pipe is connected with a melting box in the glass kiln.
Further, the bottom end position of the shunt tube is connected with a discharge pipe, and the peripheral surface position of the shunt tube is sequentially wrapped with ceramic fiber cotton, heat-insulating cotton and heat-insulating iron sheets.
Further, sealing protrusions are arranged at the positions, corresponding to the melt channel holes, of the bottom ends of the regulating plates.
Further, a conical groove matched with the sealing protrusion is formed in the top end of the shunt tube.
Further, the size of the bottom end of the melt channel hole is the same as the size of the shunt tube.
Further, the retention cylinder is positioned in an intermediate position within the shunt.
Further, a sealing gasket is arranged at the joint of the fixed cylinder and the adjusting plate.
(III) beneficial effects
Compared with the prior art, the utility model provides the energy-saving melting channel of the glass kiln, which has the following beneficial effects:
(1) According to the utility model, the adjusting disc is adopted, when in operation, personnel can control motors at different positions to rotate for different times according to different amounts of subsequent processing liquid, and at the moment, the motors can drive the adjusting disc to rotate, so that melt channel holes with different apertures on the surface of the adjusting disc move to the position of the shunt tubes on the surface of the shunt plate, and further, the amount of molten glass liquid falling each time is changed, the problem that the amount of liquid is excessive or insufficient is avoided, and the device has the advantages of flexible use and shunt path adjustment.
(2) According to the utility model, the fixing cylinder and the adjusting plate are adopted, when glass liquid falls, different pressures are respectively applied to the adjusting plate and the fixing cylinder according to different falling liquid amounts, so that the adjusting plate is contracted or expanded by a certain size along the fixing cylinder, the falling glass liquid can be fully wrapped by the fixing cylinder, a great deal of overflow of heat caused by the fact that the falling space is larger than the glass liquid amount is avoided, the processing quality of subsequent glass is reduced due to lower processing temperature, meanwhile, the liquid which enters firstly when the falling glass liquid is larger flows out through gaps between the fixing cylinder and the split tube respectively, then the adjusting plate is driven to move through the pressure along with continuous entering of the liquid, the functions are realized, the excessive reduction of the temperature generated by the gaps is avoided, the heat transferred outwards can be blocked through ceramic fiber cotton, heat-insulating cotton and heat-insulating iron skin wrapped by the periphery of the split tube when the glass liquid falls, the heat-insulating operation of the split tube is realized, and the heat-insulating effect of the split tube is guaranteed, and the heat-insulating effect of the split glass liquid is guaranteed.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of an energy-efficient melt channel for a glass kiln in accordance with the present utility model;
FIG. 2 is a schematic structural view of the conditioning disk of the present utility model;
FIG. 3 is a schematic illustration of the connection of a shunt plate and shunt tube of the present utility model;
Fig. 4 is a schematic view of the connection of the stationary drum and the adjusting plate of the present utility model.
In the figure:
1. A shunt box; 2. an adjusting plate; 3. a melt channel bore; 4. a feed pipe; 5. a motor; 6. a diverter plate; 7. a shunt; 8. ceramic fiber cotton; 9. thermal insulation cotton; 10. heat preservation iron sheet; 11. a discharge pipe; 12. a fixed cylinder; 13. a sealing protrusion; 14. an adjusting plate; 15. a spring telescoping rod; 16. and a return spring.
Detailed Description
For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.
According to an embodiment of the utility model, an energy-saving melt channel for a glass kiln is provided.
The utility model is further described with reference to the accompanying drawings and the specific implementation manner, as shown in fig. 1-4, an energy-saving melting channel of a glass kiln according to the embodiment of the utility model comprises a shunt box 1 and a feed pipe 4, wherein a shunt plate 6 is fixedly arranged at the middle position inside the shunt box 1, a plurality of component flow pipes 7 are arranged at the surface positions of the shunt plate 6, the top ends of the shunt pipes 7 are positioned at the surface positions of the shunt plate 6 and are clamped with an adjusting disc 2, the bottom ends of the adjusting disc 2 penetrate through one side of the shunt plate 6 and are connected with a motor 5 through a bracket, a plurality of groups of melting channel holes 3 are circumferentially arranged at the surface positions of the adjusting disc 2, the sizes of the melting channel holes 3 are reduced, a plurality of groups of spring telescopic rods 15 are uniformly arranged at the surface positions of two sides inside the shunt pipe 7, a fixed cylinder 12 is fixedly arranged between the spring telescopic rods 15, an adjusting plate 14 is connected between the fixed cylinder 12 in a sliding sealing manner, the positions between the adjusting plate 14 and the fixed cylinder 12 are connected through a reset spring 16, and the reset spring 16 is arranged for correspondingly carrying out telescopic movement adjustment on the adjusting plate 14.
In one embodiment, a feeding pipe 4 is fixedly arranged in the middle of the top of the distribution box 1, the feeding pipe 4 is connected with a melting box in the glass kiln, and the feeding pipe 4 is arranged to facilitate the entering and use of molten glass liquid to be treated.
In one embodiment, the bottom end position of the shunt tube 7 is connected with the discharge pipe 11, the peripheral surface position of the shunt tube 7 is sequentially wrapped by ceramic fiber cotton 8, heat-insulating cotton 9 and heat-insulating iron sheet 10, the molten glass is 500-900 ℃, the ceramic fiber cotton 8 can resist the high temperature of 1000 ℃, the ceramic fiber cotton has light weight, good heat-insulating property, good heat stability, good chemical stability, easy processing and convenient construction, the use safety is ensured, the heat-insulating cotton 9 and the heat-insulating iron sheet 10 are arranged for heat insulation, so that heat dissipation is reduced, the consumption of personnel maintaining the temperature is reduced, and the purpose of energy conservation is realized.
In one embodiment, the bottom end of the conditioning disk 2 is provided with a sealing protrusion 13 at a location corresponding to the melt channel hole 3.
In one embodiment, the top end of the shunt tube 7 is provided with a conical groove matched with the sealing protrusion 13, and the conical groove and the sealing protrusion 13 can limit the rotation of the regulating disc 2, so that the stability of liquid falling can be ensured, the secondary rotation of the subsequent regulating disc 2 is not influenced, and the sizes of the sealing protrusion 13 and the conical groove are controlled within millimeter level, so that the regulating disc 2 can smoothly rotate.
In one embodiment, the bottom dimension of the melt channel hole 3 is the same as the dimension of the shunt tube 7, the bottom dimension is set to ensure that the falling liquid can fully fall into the shunt tube 7, so as to facilitate the subsequent processing, the melt channel hole 3 is provided with an upper group of through holes and a lower group of through holes, the holes above are used for controlling the amount of the entering glass liquid, and the holes below are used for avoiding the overflow of the glass liquid during the falling.
In one embodiment, the fixing barrel 12 is located at an intermediate position inside the shunt tube 7, and the fixing barrel 12 is arranged so that molten glass liquid falling down from the melt channel hole 3 with the smallest aperture can sufficiently flow into the cylinder formed by the fixing barrel 12 and the adjusting plate 14 when the molten glass liquid is used, so that the liquid can sufficiently contact with the cylinder wall, a great amount of heat dissipation caused by the generation of pores is avoided, and the subsequent processing effect of the molten glass liquid is ensured.
In one embodiment, a gasket is provided at the junction of the fixed barrel 12 and the regulator plate 14 to enhance the seal strength therebetween and reduce the likelihood of infiltration of molten glass.
Working principle: in the actual use process, personnel can be connected with a melting box of an external glass kiln through a feed pipe 4, then molten glass liquid in the melting box flows into a distribution box 1, at the moment, the personnel can control motors 5 at different positions to rotate for different times according to different amounts of subsequent processing liquid, at the moment, the operation of the motors 5 can drive a regulating disc 2 to rotate, so that melt channel holes 3 with different apertures on the surface of the regulating disc 2 move to the position of a distribution pipe 7 on the surface of a distribution plate 6, further, the amount of molten glass liquid falling each time is changed, the problem that the amount of liquid is excessive or insufficient is avoided, the subsequent processing effect is ensured, and different pressures are respectively applied to a regulating plate 14 and a fixed cylinder 12 according to the different amounts of the falling liquid when the glass liquid falls, the adjusting plate 14 is contracted or expanded by a certain size along the fixed cylinder 12, the falling glass liquid can be fully wrapped by the fixed cylinder 12, a great amount of heat overflow caused by the fact that the falling space is larger than the glass liquid is avoided, the subsequent glass processing temperature is lower, the processing quality is reduced, meanwhile, the liquid which enters first when the falling glass liquid is larger flows out respectively through the inside of the fixed cylinder 12 and gaps between the fixed cylinder 12 and the shunt tubes 7, then the adjusting plate 14 is driven to move through pressure along with the continuous entering of the liquid, the functions are realized, the phenomenon that the temperature of the gaps is excessively reduced is avoided, and the heat which is transmitted outwards can be blocked by the ceramic fiber cotton 8, the heat-insulating cotton 9 and the heat-insulating iron sheet 10 wrapped by the periphery of the shunt tubes 7 when the glass liquid falls is avoided, the heat preservation operation of the shunt pipe 7 is realized, the temperature of glass liquid is further ensured, the energy consumption of personnel for maintaining the glass temperature is reduced, a certain energy saving purpose can be realized, and the device has the advantages of flexible use, good heat preservation effect and shunt path adjustment.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (8)
1. The utility model provides an energy-conserving melt passageway of glass kiln, includes shunt box (1) and inlet pipe (4), a serial communication port, shunt box (1) inside intermediate position fixed mounting has shunt plate (6), shunt plate (6) surface position installs a plurality of component flow pipes (7), shunt plate (6) surface position joint has regulating disk (2) in shunt plate (6) top, regulating disk (2) bottom runs through shunt plate (6) one side and has motor (5) through leg joint, a plurality of groups melt passageway hole (3) have been seted up around to regulating disk (2) surface position, and diminish between melt passageway hole (3) size, a plurality of groups spring telescopic link (15) are evenly installed to shunt plate (7) inside both sides surface position, position fixed mounting has fixed cylinder (12) between spring telescopic link (15), position sliding seal is connected with regulating plate (14) between fixed cylinder (12), position is connected through reset spring (16) between regulating plate (14) and the fixed cylinder (12).
2. The energy-saving melting channel of the glass kiln according to claim 1, wherein a feeding pipe (4) is fixedly arranged in the middle of the top of the distribution box (1), and the feeding pipe (4) is connected with a melting box in the glass kiln.
3. The energy-saving melting channel of the glass kiln according to claim 1, wherein the bottom end position of the shunt tube (7) is connected with a discharge pipe (11), and the peripheral surface position of the shunt tube (7) is sequentially wrapped with ceramic fiber cotton (8), heat-insulating cotton (9) and heat-insulating iron sheet (10).
4. The energy-saving melt channel of a glass kiln according to claim 1, characterized in that the bottom end of the adjusting disk (2) is provided with a sealing protrusion (13) at a position corresponding to the melt channel hole (3).
5. The energy-saving melting channel of a glass kiln according to claim 1, characterized in that the top end of the shunt tube (7) is provided with a conical groove matched with the sealing bulge (13).
6. The energy-saving melt channel for a glass kiln according to claim 1, wherein the size of the bottom end of the melt channel hole (3) is the same as the size of the shunt tube (7).
7. The energy-saving melting channel of a glass kiln according to claim 1, characterized in that the fixing cylinder (12) is located at an inner intermediate position of the shunt tube (7).
8. The energy-saving melting channel of a glass kiln according to claim 1, characterized in that a sealing gasket is arranged at the joint of the fixed cylinder (12) and the adjusting plate (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322768108.2U CN220845894U (en) | 2023-10-16 | 2023-10-16 | Energy-saving melting channel of glass kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322768108.2U CN220845894U (en) | 2023-10-16 | 2023-10-16 | Energy-saving melting channel of glass kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220845894U true CN220845894U (en) | 2024-04-26 |
Family
ID=90748381
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322768108.2U Active CN220845894U (en) | 2023-10-16 | 2023-10-16 | Energy-saving melting channel of glass kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220845894U (en) |
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2023
- 2023-10-16 CN CN202322768108.2U patent/CN220845894U/en active Active
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