CN220841007U - Foam cotton production is with modifying device - Google Patents
Foam cotton production is with modifying device Download PDFInfo
- Publication number
- CN220841007U CN220841007U CN202322527209.0U CN202322527209U CN220841007U CN 220841007 U CN220841007 U CN 220841007U CN 202322527209 U CN202322527209 U CN 202322527209U CN 220841007 U CN220841007 U CN 220841007U
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- Prior art keywords
- cleaning
- modifier
- pipe
- wall
- agitator
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 31
- 239000006260 foam Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims abstract description 73
- 238000003756 stirring Methods 0.000 claims abstract description 61
- 239000003607 modifier Substances 0.000 claims abstract description 50
- 238000002347 injection Methods 0.000 claims abstract description 45
- 239000007924 injection Substances 0.000 claims abstract description 45
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 60
- 239000007788 liquid Substances 0.000 claims description 29
- 230000004048 modification Effects 0.000 abstract description 8
- 238000012986 modification Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 5
- 238000007711 solidification Methods 0.000 abstract description 4
- 230000008023 solidification Effects 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 3
- 239000003795 chemical substances by application Substances 0.000 abstract 4
- 238000005507 spraying Methods 0.000 abstract 1
- 238000007790 scraping Methods 0.000 description 9
- 239000007921 spray Substances 0.000 description 9
- 229920005830 Polyurethane Foam Polymers 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000011496 polyurethane foam Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 241001494479 Pecora Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229920001821 foam rubber Polymers 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920006389 polyphenyl polymer Polymers 0.000 description 1
- 239000004587 polysulfide sealant Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a modifying device for foam cotton production, which relates to the technical field of foam cotton processing and comprises a stirring barrel, a heating mechanism and a driving mechanism, wherein a barrel cover is arranged at the upper end of the stirring barrel, a motor I is arranged at the top end of the barrel cover, a raw material injection pipe and a modifying agent injection pipe are symmetrically arranged at the upper end of the barrel cover, a flow control valve is arranged at one end of the modifying agent injection pipe, the heating mechanism for heating the modifying agent is arranged on the pipe wall of the modifying agent injection pipe, a Y-shaped cleaning pipe is rotationally connected to the stirring barrel, a mounting barrel is arranged at the bottom side of the stirring barrel, and a driving mechanism for driving the cleaning pipe to rotate and cleaning the inner wall of the stirring barrel is arranged in An Zhuangtong. According to the utility model, the injection flow of the modifier is controlled through the flow control valve, the modifier in the modifier injection pipe is heated through the heating mechanism, the problem that the subsequent modification effect is affected by cooling and solidification of the modifier is avoided, the cleaning nozzle on the top side of the cleaning pipe is used for spraying the stirring barrel, and the inner wall of the stirring barrel is cleaned by the scraper blade driven by the driving mechanism.
Description
Technical Field
The utility model relates to the technical field of foam cotton processing, in particular to a modification device for foam cotton production.
Background
The foam cotton is a material containing air holes, such as a polyphenyl foam board, a polyvinyl chloride foam insulation board, polyurethane foam rubber and the like, and generally products such as foam plastics, pearl cotton, foam rubber, water-swelling waterproof glue, polysulfide sealant and the like on the market generally belong to foaming series products, and in the process of processing the polyurethane foam cotton at the present stage, a stirring device is required to stir raw materials of the polyurethane foam cotton, and meanwhile, in order to ensure that the foam cotton has the advantages of water and moisture resistance, shock resistance, sound insulation, heat preservation, good plasticity, strong toughness, recycling, environmental protection, strong collision resistance and the like, the foam cotton also has good chemical resistance, a modifier is required to be added in the production process, and the modified product is obtained through the reaction of the modifier and the raw materials of the foam cotton.
The existing modifier injection device has a simple structure, is usually injected through a common filling hopper, and has some defects: firstly, the speed of filling modifier is difficult to control to dosage control to modifier is accurate enough, and the condition of excessive or too little of filling appears easily, and secondly, the modifier cools off the solidification easily at the in-process of filling, thereby influences the problem of follow-up modification effect, and current foam cotton raw materials production agitating unit is difficult to wash the agitator simultaneously, and the intraductal material adhesion is stronger, can glue easily and get rid of at agitating unit's inner wall, seriously influences production efficiency and production quality. Therefore, there is a need for a foam cotton production modification apparatus that solves the above problems.
Disclosure of utility model
The utility model aims to provide a modification device for foam cotton production, which aims to solve the defects caused by the prior art.
The utility model provides a foam cotton production is with modifying device, includes agitator, heating mechanism and actuating mechanism, the bung is installed to the upper end of agitator, motor one is installed to the upper end intermediate position of bung, raw materials injection pipe and modifier injection pipe are installed respectively to the upper end symmetry motor one's of bung position, flow control valve is installed to the one end of modifier injection pipe, install the heating mechanism of heating modifier on the pipe wall of modifier injection pipe, the agitator swivelling joint has the clean pipe of "Y" style of calligraphy, installs the barrell in the bottom side, install the actuating mechanism of drive clean pipe rotation and clean agitator inner wall in An Zhuangtong.
Preferably, the heating mechanism comprises a water tank and a water pump which are arranged on the upper side of the barrel cover, a heat exchanger is sleeved on the outer wall of the modifier injection pipe, a liquid injection port and a liquid outlet which are communicated with a cavity in the heat exchanger are arranged on the side wall of the heat exchanger, the water outlet end of the water pump is connected to the liquid injection port through a pipeline, the liquid outlet is connected to the water tank through a pipeline, a heater is arranged in the water tank, and the water inlet end of the water pump is connected to the water tank through a pipeline.
Preferably, the driving mechanism comprises a rotary joint arranged at the bottom end of the cleaning pipe, the bottom end of the rotary joint is provided with a water pipe, a first gear is arranged on the side wall, close to the rotary joint, of the bottom side of the cleaning pipe, the first gear is connected with a second gear in a meshed manner, and the second gear is driven by a second motor arranged at the bottom side of the mounting barrel.
Preferably, the top of the cleaning pipe is provided with a plurality of cleaning spray heads, and the inner wall side of the cleaning pipe, which is close to the stirring barrel, is provided with a scraping plate for cleaning the inner wall of the stirring barrel.
Preferably, the output end of the first motor is provided with a connecting rod, the connecting rod rotates on the inner side of the stirring barrel, and a plurality of stirring rods are arranged on the connecting rod.
Preferably, a liquid discharge pipe communicated with the inner side of the stirring barrel is arranged at the lower side of the stirring barrel, and a supporting frame is arranged on the outer wall, close to the bottom side, of the stirring barrel.
The utility model has the advantages that: according to the utility model, the flow control valve is used for controlling the flow of the modifier injected into the stirring barrel through the modifier injection pipe, so that the dosage of the modifier is accurately controlled, the occurrence of excessive or insufficient injection is avoided, meanwhile, the water in the water tank is heated through the heater, the heated water is pumped into the heat exchanger through the water pump, and the heat of the water is transferred to the modifier injection pipe through the heat exchanger, so that the modifier in the modifier injection pipe is heated, and the problem that the subsequent modification effect is affected by cooling solidification of the modifier is avoided.
According to the utility model, the motor II drives the gear II to rotate, and the gear II drives the gear I to enable the cleaning pipe to rotate through the rotary joint, so that the scraping plate cleans the inner side wall of the stirring barrel, meanwhile, cleaning liquid is pumped into the cleaning pipe through the high-pressure water pump externally connected with the water pipe, and the stirring barrel is sprayed through the cleaning spray head on the top side of the cleaning pipe, so that the scraping plate is convenient to clean the inner wall of the stirring barrel, and the production efficiency and the production quality are improved.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 and 3 are schematic views of structures of different view angles of the inside of the stirring barrel.
Fig. 4 is a schematic structural view of the heating mechanism of the present utility model.
Fig. 5 is a schematic view of the structure of the heat exchanger according to the present utility model.
FIG. 6 is a schematic view of the structure of the cleaning tube of the present utility model.
Wherein: 1-a stirring barrel; 2-a heating mechanism; 3-a driving mechanism; 4-a barrel cover; 5-motor one; 6-a raw material injection tube; 7-modifier injection tube; 8-a flow control valve; 9-cleaning the tube; 10-An Zhuangtong; 11-a water tank; 12-a water pump; 13-a heat exchanger; 14-a liquid injection port; 15-a liquid outlet; 16-a heater; 17-a rotary joint; 18-a water pipe; 19-gear one; 20-a second gear; 21-a second motor; 22-cleaning the spray head; 23-scraping plate; 24-connecting rods; 25-stirring rod; 26-a liquid discharge pipe; 27-supporting frame.
Detailed Description
The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.
As shown in fig. 1 to 6, a foam cotton production modification device comprises a stirring barrel 1, a heating mechanism 2 and a driving mechanism 3, wherein a barrel cover 4 is arranged at the upper end of the stirring barrel 1, a motor I5 is arranged at the middle position of the upper end of the barrel cover 4, a raw material injection pipe 6 and a modifier injection pipe 7 are respectively arranged at the positions of the upper end symmetrical motor I5 of the barrel cover 4, a flow control valve 8 is arranged at one end of the modifier injection pipe 7, the wall of the modifier injection pipe 7 is provided with the heating mechanism 2 for heating the modifier, a cleaning pipe 9 in a Y shape is rotationally connected to the stirring barrel 1, a mounting barrel 10 is arranged at the bottom side of the stirring barrel 1, and a driving mechanism 3 for driving the cleaning pipe 9 to rotate and cleaning the inner wall of the stirring barrel 1 is arranged in the mounting barrel 10. The flow control valve 8 can adopt electromagnetic control flow valve or manual regulation control flow valve, motor one 5 and motor two 21 all electric connection are on the scene power, inside formation cavity when "Y" style of calligraphy cleaning tube 9 rotates to can not interfere puddler 25 rotation, the position that cleaning tube 9 is close to the bottom is equipped with the supporting beam, is used for supporting the both sides of cleaning tube 9, cleaning tube 9 adopts the buckling that hollow tube was made and cleaning tube 9's top was equipped with the sheep's horn, and upper end and the side of buckling all are equipped with cleaning nozzle 22, thereby make cleaning nozzle 22 spun cleaning solution wash out agitator 1, puddler 25 and cleaning tube 9 self through gravity top-down, and then be convenient for scraper blade 23 clear away the foam cotton raw materials residue of adhesion at agitator 1 inner wall, and discharge foam cotton raw materials from fluid-discharge tube 26, simultaneously, also can close the valve of fluid-discharge tube 26 side and annotate agitator 1 with cleaning solution through cleaning nozzle 22, soak stirring plate 25 and drive puddler 25 through motor one 5 and drive scraper blade 23 rotation, through motor two 21 drive scraper blade 23 fully clean agitator 1.
In this embodiment, the heating mechanism 2 includes a water tank 11 and a water pump 12 mounted on the upper side of the barrel cover 4, a heat exchanger 13 is sleeved on the outer wall of the modifier injection pipe 7, a liquid injection port 14 and a liquid outlet 15 which are communicated with the inner cavity of the heat exchanger 13 are arranged on the side wall of the heat exchanger 13, the water outlet end of the water pump 12 is connected to the liquid injection port 14 through a pipeline, the liquid outlet 15 is connected to the water tank 11 through a pipeline, a heater 16 is mounted in the water tank 11, and the water inlet end of the water pump 12 is connected to the water tank 11 through a pipeline. The heat exchanger 13 is made of metal, heat is conveniently transferred to the modifier injection pipe 7, a temperature sensor is arranged in the water tank 11, the water temperature is conveniently detected and controlled, the heater 16 and the water pump 12 are electrically connected to a site power supply, and when the temperature detected by the temperature sensor reaches a preset standard, the heater 16 is closed to stop heating water in the water tank 11.
In this embodiment, the driving mechanism 3 includes a rotary joint 17 mounted at the bottom end of the cleaning tube 9, a water pipe 18 is mounted at the bottom end of the rotary joint 17, a first gear 19 is mounted on the side wall of the bottom side of the cleaning tube 9, which is close to the rotary joint 17, the first gear 19 is in meshing connection with a second gear 20, and the second gear 20 is driven by a second motor 21 mounted at the bottom side of the mounting barrel 10. The rotary joint 17 can rotate, so that the cleaning pipe 9 can be driven to rotate on the bottom side of the stirring barrel 1 by a motor II 21.
In this embodiment, a plurality of cleaning nozzles 22 are disposed at the top end of the cleaning tube 9, and a scraper 23 for cleaning the inner wall of the stirring barrel 1 is mounted on the inner wall side of the cleaning tube 9 close to the stirring barrel 1. The inner bottom side of the stirring barrel 1 is provided with a certain inclination angle, so that the mixture in the stirring barrel 1 is conveniently discharged from the liquid discharge pipe 26, meanwhile, the bottom side of the cleaning pipe 9 is also provided with a scraper 23 for cleaning the inner bottom side of the stirring barrel 1, the cleaning spray head 22 is positioned at the upper end of the cleaning pipe 9 and is positioned at the high side of the stirring barrel 1, and when the stirring barrel 1 mixes the raw materials and the modifier, the raw materials and the modifier cannot block the cleaning spray head 22.
In this embodiment, a connecting rod 24 is installed at the output end of the first motor 5, the connecting rod 24 rotates inside the stirring barrel 1, and a plurality of stirring rods 25 are installed on the connecting rod 24. The stirring rods 25 are provided with a plurality of groups, so that the mixture in the stirring barrel 1 is conveniently and fully stirred.
In this embodiment, a drain pipe 26 communicating with the inner side of the stirring barrel 1 is installed at the lower side of the stirring barrel 1, and a supporting frame 27 is installed on the outer wall of the stirring barrel 1 close to the bottom side.
The working principle of the utility model is as follows: the foam cotton raw material is injected into the stirring barrel 1 through the raw material injection pipe 6, then the heater 16 is started to heat water in the water tank 11, the water pump 12 is started to pump the heated water into the heat exchanger 13 from the water tank 11, the heat of the water is transferred to the modifier injection pipe 7 through the heat exchanger 13, the flow control valve 8 is adjusted to control the flow rate of the modifier injected into the stirring barrel 1 by the modifier injection pipe 7, the modifier in the modifier injection pipe 7 is heated through the heat exchanger 13, the injection is stopped after the modifier is completely injected, the motor 5 is started to rotate the connecting rod 24, the connecting rod 24 drives the stirring rod 25 to rotate the mixed foam cotton raw material and the modifier, the valve on the side of the liquid discharge pipe 26 is opened after the mixing is completed, and the mixed foam cotton modified material is discharged into the foaming mould to perform foaming operation.
During cleaning, the high-pressure water pump externally connected with the water pipe 11 is started to pump cleaning liquid into the cleaning pipe 9 and spray the cleaning liquid out through the cleaning spray head 22, the cleaning liquid washes the stirring barrel 1, the stirring rod 25 and the cleaning pipe 9 from top to bottom through gravity, the motor II 21 is started to drive the gear II 20 to rotate, the gear II 20 drives the gear I19 to enable the cleaning pipe 9 to rotate at the bottom side of the stirring barrel 1 through the rotary joint 17, further the scraping plate 23 is convenient for removing foam cotton raw material residues adhered to the inner wall of the stirring barrel 1, the foam cotton raw material residues are discharged along with the cleaning liquid from the liquid discharge pipe 26, meanwhile, a valve at the side of the liquid discharge pipe 26 can be closed to fill the cleaning liquid into the stirring barrel 1 through the cleaning spray head 22, the stirring plate 25 is soaked and is driven to rotate through the motor I5, the scraping plate 23 is driven to rotate through the motor II 21, the stirring barrel 1 is fully cleaned through the stirring rod 25 and the scraping plate 23, and the valve at the side of the liquid discharge pipe 26 is opened after cleaning is finished, and the cleaning liquid is discharged.
According to the utility model, the flow control valve 8 is used for controlling the flow of the modifier injected into the stirring barrel 1 by the modifier injection pipe 7, so that the dosage of the modifier is accurately controlled, the occurrence of excessive or insufficient injection is avoided, meanwhile, the water in the water tank 11 is heated by the heater 16, the heated water is pumped into the heat exchanger 13 by the water pump 12, and the heat of the water is transferred to the modifier injection pipe 7 by the heat exchanger 13, so that the modifier in the modifier injection pipe 7 is heated, and the problem that the subsequent modification effect is affected by cooling and solidification of the modifier is avoided.
According to the utility model, the motor II 21 drives the gear II 20 to rotate, the gear II 20 drives the gear I19 to enable the cleaning pipe 9 to rotate through the rotary joint 17, so that the scraping plate 23 cleans the inner side wall of the stirring barrel 1, meanwhile, the cleaning liquid is pumped into the cleaning pipe 9 through the high-pressure water pump externally connected with the water pipe 18, and the stirring barrel 1 is sprayed through the cleaning spray head 22 on the top side of the cleaning pipe 9, so that the scraping plate 23 is convenient to clean the inner wall of the stirring barrel 1, and the production efficiency and the production quality are improved.
It will be appreciated by those skilled in the art that the present utility model can be carried out in other embodiments without departing from the spirit or essential characteristics thereof. Accordingly, the above disclosed embodiments are illustrative in all respects, and not exclusive. All changes that come within the scope of the utility model or equivalents thereto are intended to be embraced therein.
Claims (6)
1. The utility model provides a foam cotton production is with modifying device which characterized in that: including agitator (1), heating mechanism (2) and actuating mechanism (3), bung (4) are installed to the upper end of agitator (1), motor one (5) are installed to the upper end intermediate position of bung (4), raw materials injection pipe (6) and modifier injection pipe (7) are installed respectively to the position of upper end symmetry motor one (5) of bung (4), flow control valve (8) are installed to the one end of modifier injection pipe (7), heating mechanism (2) of heating modifier are installed on the pipe wall of modifier injection pipe (7), install barrel (10) in the bottom side of agitator (1) rotation and cleaning tube (9) of "Y" style of calligraphy, install actuating mechanism (3) of drive cleaning tube (9) rotation and cleaning agitator (1) inner wall in An Zhuangtong).
2. The modifying device for producing foam cotton according to claim 1, wherein: the heating mechanism (2) comprises a water tank (11) and a water pump (12) which are arranged on the upper side of the barrel cover (4), a heat exchanger (13) is sleeved on the outer wall of the modifier injection pipe (7), a liquid injection port (14) and a liquid outlet (15) which are communicated with an inner cavity of the heat exchanger (13) are arranged on the side wall of the heat exchanger (13), the water outlet end of the water pump (12) is connected onto the liquid injection port (14) through a pipeline, the liquid outlet (15) is connected onto the water tank (11) through a pipeline, a heater (16) is arranged in the water tank (11), and the water inlet end of the water pump (12) is connected onto the water tank (11) through a pipeline.
3. The modifying device for producing foam cotton according to claim 1, wherein: the cleaning device is characterized in that the driving mechanism (3) comprises a rotary joint (17) arranged at the bottom end of the cleaning tube (9), a water pipe (18) is arranged at the bottom end of the rotary joint (17), a first gear (19) is arranged on the side wall, close to the rotary joint (17), of the bottom side of the cleaning tube (9), the first gear (19) is connected with a second gear (20) in a meshed mode, and the second gear (20) is driven by a second motor (21) arranged at the bottom side of An Zhuangtong (10).
4. The modifying device for producing foam cotton according to claim 1, wherein: the top of cleaning tube (9) is equipped with a plurality of cleaning nozzle (22), scraper blade (23) of cleaning agitator (1) inner wall are installed to the inner wall side that cleaning tube (9) are close to agitator (1).
5. The modifying device for producing foam cotton according to claim 1, wherein: the output end of the motor I (5) is provided with a connecting rod (24), the connecting rod (24) rotates on the inner side of the stirring barrel (1), and a plurality of stirring rods (25) are arranged on the connecting rod (24).
6. The modifying device for producing foam cotton according to claim 1, wherein: the lower side of agitator (1) is installed fluid-discharge tube (26) of intercommunication agitator (1) inboard, install support frame (27) on the outer wall that agitator (1) are close to the bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322527209.0U CN220841007U (en) | 2023-09-18 | 2023-09-18 | Foam cotton production is with modifying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322527209.0U CN220841007U (en) | 2023-09-18 | 2023-09-18 | Foam cotton production is with modifying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220841007U true CN220841007U (en) | 2024-04-26 |
Family
ID=90745873
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322527209.0U Active CN220841007U (en) | 2023-09-18 | 2023-09-18 | Foam cotton production is with modifying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220841007U (en) |
-
2023
- 2023-09-18 CN CN202322527209.0U patent/CN220841007U/en active Active
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