CN220840696U - Soft and light porcelain production device - Google Patents
Soft and light porcelain production device Download PDFInfo
- Publication number
- CN220840696U CN220840696U CN202322138567.2U CN202322138567U CN220840696U CN 220840696 U CN220840696 U CN 220840696U CN 202322138567 U CN202322138567 U CN 202322138567U CN 220840696 U CN220840696 U CN 220840696U
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- Prior art keywords
- belt
- soft
- roller
- spreader
- sizing
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- 229910052573 porcelain Inorganic materials 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 238000004513 sizing Methods 0.000 claims abstract description 44
- 238000001179 sorption measurement Methods 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 238000004140 cleaning Methods 0.000 claims description 15
- 230000007704 transition Effects 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 8
- 239000000741 silica gel Substances 0.000 claims description 8
- 229910002027 silica gel Inorganic materials 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 7
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 239000002002 slurry Substances 0.000 claims description 5
- 241001417527 Pempheridae Species 0.000 claims description 4
- 229920001971 elastomer Polymers 0.000 claims description 4
- 238000004049 embossing Methods 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229920002379 silicone rubber Polymers 0.000 claims description 3
- 230000003068 static effect Effects 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 239000002356 single layer Substances 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 11
- 239000007788 liquid Substances 0.000 abstract 4
- 239000012528 membrane Substances 0.000 abstract 2
- 238000007493 shaping process Methods 0.000 abstract 1
- 239000000919 ceramic Substances 0.000 description 4
- 230000003749 cleanliness Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000969 carrier Substances 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model provides a soft, light porcelain apparatus for producing, includes a drive belt, is provided with at the one end of drive belt and puts the membrane ware, is provided with the last thick liquids ware that is used for leading-in thick liquids at the rear portion of putting the membrane ware, is provided with the shop front ware that is used for flattening the thick liquids to set up at the rear portion of last thick liquids ware, is provided with the shaping at the rear of shop front ware and toasts the passageway. The application adopts the matching arrangement of the film placing device, the sizing device, the spreader and the forming baking channel, can continuously produce building wall decorative materials such as soft porcelain, light porcelain and the like, can produce coiled materials and sheets of the soft porcelain and the light porcelain with large specification, and has wider application range.
Description
Technical Field
The application relates to a soft and light porcelain production device.
Background
The soft and light porcelain is made of adhesive material and cured to obtain the flexible building decorative board, which is made of inorganic material and has no burning and high safety. However, the existing preparation method generally uses hard glass and the like as carriers to lay bonding molding materials, the size of the hard carriers limits the sizes of soft and light ceramics, and in the processing process, because gaps exist among each block of the hard carriers, wrinkles are easy to generate at the gaps in the using process, the wrinkles greatly influence the quality and the yield of the final molded soft and light ceramics, and because the traditional process adopts a single-piece hard template process, the whole sizes of the soft and light ceramics are limited, so that a plurality of scenes cannot be applied, and the comprehensive popularization of the soft and light ceramics is greatly influenced.
Disclosure of utility model
In order to solve the problems, the application provides a soft and light porcelain production device, which comprises a driving belt, wherein a film placing device is arranged at one end of the driving belt, a sizing device for guiding slurry is arranged at the rear part of the film placing device, a spreader for flattening the slurry is arranged at the rear part of the sizing device, and a forming baking channel is arranged at the rear part of the spreader. The application adopts the matching arrangement of the film placing device, the sizing device, the spreader and the forming baking channel, can continuously produce soft and light porcelain building decoration materials, can produce large-specification soft and light porcelain coiled materials and sheets, and has wider application range.
Preferably, a secondary sizing device and a secondary spreader are arranged at the rear part of the forming baking channel, and a drying baking channel is arranged at the rear part of the secondary sizing device; the spreader is a scraper or a fixed-thickness roller;
An air cooler is arranged at the rear of the drying and baking channel, an embossing machine and a cutting machine are arranged at the rear of the air cooler, and a winding machine is further arranged at the rear of the cutting machine.
Preferably, a net spreader is arranged between the secondary sizing device and the secondary spreader; the net piece spreader is a single-layer net piece or a double-layer net piece. The application adopts the modes of twice sizing and twice laying, can ensure the quality of the soft and light porcelain, and then ensures the internal strength of the soft and light porcelain by arranging the net sheets and the like.
Preferably, the front end of the film placing device is sequentially provided with a water injection scraping belt cleaning structure and an adsorption structure of the conveyor belt;
The conveyor belt cleaning structure comprises an electric sweeper, a clean air knife and a water injection belt scraping device which are sequentially arranged;
An adsorption structure is arranged between the film placing device and the sizing device; the adsorption structure is an electrostatic adsorption structure or a water film adsorption structure; the electrostatic adsorption structure is an electrostatic generator for enabling the transmission belt to generate static electricity, and the water film adsorption structure comprises a water injector and a silica gel wiper blade which are sequentially arranged. According to the application, the electric sweeper, the clean air knife, the water injector and the silica gel water scraping knife are arranged to ensure the cleanliness of the transmission belt, so that residual particles are avoided, the laying effect is affected, in addition, the bottom is preliminarily cleaned by arranging the bottom air knife and the cleaning nozzle, and the cleanliness of the transmission belt is ensured in all aspects.
Preferably, the film placing device comprises a film placing roller, a transition roller is arranged at the rear end of the film placing roller, and a flattening roller matched with the transition roller is arranged at the side part of the driving belt.
Preferably, a cleaning nozzle, a silica gel scraper or a rubber scraper matched with the cleaning nozzle and a bottom air knife are arranged on the surface of the lower conveyor belt corresponding to the conveyor belt along the travelling direction of the conveyor belt.
Preferably, slurry baffles are respectively arranged on two sides of the driving belt between the sizing device and the forming baking channel.
Preferably, the transmission belt comprises a belt body, driving rollers are arranged at the front end and the rear end of the belt body, at least one driving roller is connected with a driving motor in a power mode to form a driving roller, an unpowered transition supporting roller barrel is arranged below the upper belt body, and an unpowered transition supporting roller barrel is arranged below the lower belt body; hydraulic deviation correcting devices are respectively arranged at two ends of the driving roller.
Preferably, the belt body is made of a silicon rubber belt or a metal belt.
Preferably, a plurality of positioning wheels which are vertically arranged are also arranged on two sides of the unpowered transition support roller at the lower part of the belt body, so that the middle deviation of the conveying belt is prevented.
The application has the following beneficial effects:
1. The application adopts the matching arrangement of the water injection belt scraping device, the film placing device, the sizing device, the spreader and the forming baking channel, can continuously produce soft and light porcelain building decoration materials, can produce soft and light porcelain or large-specification products of coiled materials, has wider application range and ensures the yield and quality.
2. The application adopts the modes of twice sizing and twice laying, can ensure the quality of soft and light porcelain, and then ensures the internal strength of the soft porcelain by arranging the net sheets and the like.
3. The application ensures the cleanliness of the transmission belt by arranging the electric cleaner, the clean air knife and the like, avoids residual particles and influences the laying effect, and in addition, the bottom is preliminarily cleaned by arranging the bottom air knife and the cleaning nozzle, thereby ensuring the cleanliness of the transmission belt in all aspects.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present application;
Fig. 2 is a top view of a portion of the structure of the present application.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present application will be described in detail below with reference to the following detailed description and the accompanying drawings.
In a first embodiment, as shown in fig. 1, a soft and light porcelain production device comprises a driving belt 1, a film placing device 2 is arranged at one end of the driving belt 1, a sizing device 3 for introducing sizing agent is arranged at the rear part of the film placing device 2, a spreader 4 for spreading the sizing agent is arranged at the rear part of the sizing device 3, and a forming baking channel 5 is arranged at the rear part of the spreader 4.
When the device is used, firstly, the film is put on the driving belt 1, then the sizing device 3 performs sizing, the spreader 4 spreads the sizing agent and is arranged above a set height, and the film arranged on the film put device 2 generally adopts a transfer film or a release film, so that the pattern on the film put device 2 can be transferred onto soft porcelain or light porcelain materials obtained by the sizing agent.
In a second embodiment, as shown in fig. 1-2, a soft and light porcelain production device comprises a driving belt 1, a film placing device 2 is arranged at one end of the driving belt 1, a sizing device 3 for introducing sizing agent is arranged at the rear part of the film placing device 2, a spreader 4 for flattening the sizing agent is arranged at the rear part of the sizing device 3, and a forming baking channel 5 is arranged at the rear part of the spreader 4. A secondary sizing device 6 and a secondary spreader 7 are arranged at the rear part of the forming baking channel 5, and a drying baking channel 8 is arranged at the rear part of the secondary sizing device 6; the spreader 4 is a scraper or a thickness-fixing roller; an air cooler 9 is arranged behind the drying and baking channel 8, an embossing machine 10 and a cutting machine 11 are arranged behind the air cooler 9, and a winding machine 12 is also arranged behind the cutting machine 11. A net spreader 13 is arranged between the secondary sizing device 6 and the secondary spreading device 7; the mesh spreader 13 is a single or double layer mesh. A conveyor belt cleaning structure 14 and an adsorption structure 15 are sequentially arranged at the front end of the film placing device 2; the conveyor belt cleaning structure 14 comprises an electric sweeper and a clean air knife which are sequentially arranged; an adsorption structure is arranged between the film placing device and the sizing device; the adsorption structure 15 is an electrostatic adsorption structure or a water film adsorption structure; the electrostatic adsorption structure is an electrostatic generator (not shown in the figure) for generating static electricity on the driving belt 1, and the water film adsorption structure 15 comprises a water injector 16, a silica gel wiper 17 and a secondary water injector 18 which are sequentially arranged. The film placing device 2 comprises a film placing roller 19, a transition roller 20 is arranged at the rear end of the film placing roller 19, and a flattening roller 21 matched with the transition roller 20 is arranged at the side part of the driving belt 1. A cleaning nozzle 22, a silica gel scraper or rubber scraper 23 which is matched with the cleaning nozzle 22, and a bottom air knife 24 are arranged on the surface of the lower corresponding conveyor belt along the travelling direction of the conveyor belt 1. Two sides of the driving belt 1 between the sizing device 3 and the forming baking channel 5 are respectively provided with sizing agent baffle plates 25. The transmission belt 1 comprises a belt body 26, driving rollers 27 are arranged on two sides of the belt body 26, at least one driving roller 27 is connected with a driving motor in a power mode, an unpowered transition supporting roller barrel is arranged below the upper belt body, an unpowered transition supporting roller barrel is arranged below the lower belt body, and the belt body is pulled by the driving motor to move back and forth; hydraulic pressure deviation correcting devices 28 are respectively arranged at two ends of the driving roller 27. The belt body is made of a silicon rubber belt or a metal belt. A plurality of positioning wheels 29 are arranged vertically on two sides of the unpowered transitional support roller at the lower part of the belt body 26.
When the device is used, firstly, film is put on a driving belt 1, then a sizing device 3 is used for sizing, a spreader 4 is used for spreading the sizing agent, the sizing agent enters a forming baking channel 5, then enters a secondary sizing device 6, a secondary spreader 7 and a drying baking channel 8 at the rear part, then is air-cooled by an air cooler 9, the rear part is embossed by an embossing machine 10 and cut by a cutting machine 11, soft and light porcelain materials can be rolled by a rolling machine 12, and can be cut into sheets by the cutting machine 11, and the specific requirements depend on the flexibility (generally thickness) of the soft and light porcelain materials. The film provided on the film dispenser 2 generally adopts a transfer film, so that the pattern on the film dispenser 2 can be transferred onto soft porcelain or light porcelain materials obtained by slurry. After the use, the bottom is cleaned by the cleaning nozzle 22, the silica gel scraping plate or the rubber scraping plate 23 and the bottom air knife 24, then folded to the upper part, cleaned by the electric cleaner and the clean air knife for the second time, and then provided with adsorption possibility by the electrostatic or water film adsorption structure 15, and then discharged by the transmission belt 1 for the cyclic operation.
The foregoing is merely exemplary of the present application and is not intended to limit the present application. Various modifications and variations of the present application will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the application are to be included in the scope of the claims of the present application.
Claims (10)
1. The utility model provides a soft, light porcelain apparatus for producing which characterized in that: the device comprises a driving belt, wherein a film placing device is arranged at one end of the driving belt, a sizing device for guiding sizing agent is arranged at the rear part of the film placing device, a spreader for flattening the sizing agent is arranged at the rear part of the sizing device, and a forming baking channel is arranged at the rear part of the spreader.
2. A soft and lightweight porcelain production device as claimed in claim 1, wherein: a secondary sizing device and a secondary spreader are arranged at the rear part of the forming baking channel, and a drying baking channel is arranged at the rear part of the secondary sizing device; the spreader is a scraper or a fixed-thickness roller;
An air cooler is arranged at the rear of the drying and baking channel, an embossing machine and a cutting machine are arranged at the rear of the air cooler, and a winding machine is further arranged at the rear of the cutting machine.
3. A soft and lightweight porcelain production device as claimed in claim 2, wherein: a net piece spreader is arranged between the secondary sizing device and the secondary spreader; the net piece spreader is a single-layer net piece or a double-layer net piece.
4. A soft and lightweight porcelain production device as claimed in claim 1, wherein: the front end of the film placing device is provided with a water injection scraping belt cleaning structure of the conveyor belt;
the conveyor belt water injection scraping belt cleaning structure comprises an electric sweeper and a clean air knife which are sequentially arranged;
an adsorption structure is arranged between the film placing device and the sizing device; the adsorption structure is an electrostatic adsorption structure or a water film adsorption structure;
The electrostatic adsorption structure is an electrostatic generator for enabling the transmission belt to generate static electricity, and the water film adsorption structure comprises a water injector and a silica gel wiper blade which are sequentially arranged.
5. A soft and lightweight porcelain production device as claimed in claim 1, wherein: the film placing device comprises a film placing roller, a transition roller is arranged at the rear end of the film placing roller, and a flattening roller matched with the transition roller is arranged at the side part of the driving belt.
6. A soft and lightweight porcelain production device as claimed in claim 1, wherein: the surface of the lower conveyor belt corresponding to the conveyor belt below is provided with a cleaning nozzle, a silica gel scraper or a rubber scraper matched with the cleaning nozzle and a bottom air knife along the advancing direction of the conveyor belt.
7. A soft and lightweight porcelain production device as claimed in claim 1, wherein: and slurry baffles are respectively arranged on two sides of the driving belt between the sizing device and the forming baking channel.
8. A soft and lightweight porcelain production device as claimed in claim 1, wherein: the transmission belt comprises a belt body, driving rollers are arranged at the front end and the rear end of the belt body, at least one driving roller is connected with a driving motor in a power mode, an unpowered transition supporting roller barrel is arranged below the upper belt body, and an unpowered transition supporting roller barrel is arranged below the lower belt body; hydraulic deviation correcting devices are respectively arranged at two ends of the driving roller.
9. The soft and lightweight porcelain production device of claim 8, wherein: the belt body is made of a silicon rubber belt or a metal belt.
10. The soft and lightweight porcelain production device of claim 8, wherein: the two sides of the unpowered transition support roller barrel at the lower part of the belt body are also provided with a plurality of vertically arranged positioning wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322138567.2U CN220840696U (en) | 2023-08-09 | 2023-08-09 | Soft and light porcelain production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322138567.2U CN220840696U (en) | 2023-08-09 | 2023-08-09 | Soft and light porcelain production device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220840696U true CN220840696U (en) | 2024-04-26 |
Family
ID=90774035
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322138567.2U Active CN220840696U (en) | 2023-08-09 | 2023-08-09 | Soft and light porcelain production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220840696U (en) |
-
2023
- 2023-08-09 CN CN202322138567.2U patent/CN220840696U/en active Active
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